CN111232594A - A separation system for sleeper moulds - Google Patents

A separation system for sleeper moulds Download PDF

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Publication number
CN111232594A
CN111232594A CN202010169333.2A CN202010169333A CN111232594A CN 111232594 A CN111232594 A CN 111232594A CN 202010169333 A CN202010169333 A CN 202010169333A CN 111232594 A CN111232594 A CN 111232594A
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sleeper
conveying chain
motor
controller
chain
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郑翼
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Beijing Zhichuang Empowering Technology Development Center LP
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Beijing Zhichuang Empowering Technology Development Center LP
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88—Separating or stopping elements, e.g. fingers
    • B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
    • B65G47/8815—Reciprocating stop, moving up or down in the path of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00—De-stacking of articles
    • B65G59/12—De-stacking of articles characterised by de-stacking during transit

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • De-Stacking Of Articles (AREA)

Abstract

本发明公开了一种轨枕模具的分离系统，包括：第一传送链以及驱使第一传送链运行的第一电机，用于输送横向堆积的轨枕模具；第二传送链以及驱使第二传送链运行的第二电机，用于输出分离后的轨枕模具；第三传送链以及驱使第三传送链运行的第三电机，第三传送链一端穿插在第一传送链末端，另一端穿插在第二传送链前端，第三传送链下方设有驱使其升降的气囊，通过升降将堆积的轨枕模具逐个传送到第二传送链上，实现分离。本发明可以用于轨枕养护的出池系统，能够将横向堆积的轨枕模具分离开，便于下一步工艺操作。本发明采用自动化控制，控制精准可靠，有利于提高模具出池分离效率。

Figure 202010169333

The invention discloses a sleeper mold separation system, comprising: a first conveying chain and a first motor for driving the first conveying chain to run, for conveying the sleeper molds stacked horizontally; a second conveying chain and driving the second conveying chain to run The second motor is used to output the separated sleeper mold; the third conveyor chain and the third motor that drives the third conveyor chain to run, one end of the third conveyor chain is inserted at the end of the first conveyor chain, and the other end is inserted into the second conveyor chain At the front end of the chain, there is an air bag under the third conveyor chain that drives it to rise and fall, and the stacked sleeper molds are transferred to the second conveyor chain one by one through the lift to achieve separation. The invention can be used in a pool discharge system for sleeper maintenance, and can separate the sleeper molds stacked laterally, so as to facilitate the next process operation. The present invention adopts automatic control, and the control is precise and reliable, which is beneficial to improve the separation efficiency of the die out of the pool.

Figure 202010169333

Description

一种轨枕模具的分离系统A separation system for sleeper moulds

技术领域technical field

本发明涉及轨枕生产技术领域，尤其涉及一种轨枕模具的分离系统。The invention relates to the technical field of sleeper production, in particular to a separation system for sleeper molds.

背景技术Background technique

轨枕在生产时为了提高生产效率和轨枕的强度，需要对其进行蒸汽养护。为了提高生产效率，会将轨枕模具码放在一起进行养护，出养护池时，再通过拆垛装置将轨枕模具拆分输出。然而，拆分的轨枕模具通常是横向堆积在同一层的若干模具，后续还需要将模具分离，才能进行下一步工艺操作。In order to improve the production efficiency and the strength of the sleeper during production, it needs to be steam cured. In order to improve production efficiency, the sleeper molds will be stacked together for maintenance, and the sleeper molds will be split and output through the destacking device when they leave the maintenance pool. However, the split sleeper molds are usually several molds that are laterally stacked on the same layer, and the molds need to be separated later before the next process operation can be performed.

基于此，本申请提供一种轨枕模具的分离系统，能够将横向堆积的轨枕模具分离。Based on this, the present application provides a sleeper mold separation system, which can separate the sleeper molds stacked laterally.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种轨枕模具的分离系统，能够将横向堆积的轨枕模具分离，可用于轨枕养护的出池系统。The purpose of the present invention is to provide a sleeper mold separation system, which can separate the horizontally stacked sleeper molds, and can be used for a pool discharge system for sleeper maintenance.

为实现上述目的，本发明的技术方案是：一种轨枕模具的分离系统，包括：In order to achieve the above purpose, the technical scheme of the present invention is: a separation system for sleeper moulds, comprising:

第一传送链以及驱使第一传送链运行的第一电机，用于输送横向堆积的轨枕模具；a first conveyor chain and a first motor that drives the first conveyor chain to run, for conveying the sleeper moulds stacked laterally;

第二传送链以及驱使第二传送链运行的第二电机，用于输出分离后的轨枕模具；The second conveyor chain and the second motor driving the second conveyor chain to run are used for outputting the separated sleeper molds;

第三传送链以及驱使第三传送链运行的第三电机，第三传送链一端穿插在第一传送链末端，另一端穿插在第二传送链前端，第三传送链下方设有驱使其升降的气囊，通过升降将堆积的轨枕模具逐个传送到第二传送链上，实现分离。The third conveyor chain and the third motor that drives the third conveyor chain to run. One end of the third conveyor chain is inserted at the end of the first conveyor chain, and the other end is inserted into the front end of the second conveyor chain. Below the third conveyor chain is a motor that drives it to rise and fall. The airbag transfers the stacked sleeper molds to the second conveyor chain one by one by lifting and lowering to achieve separation.

进一步的，还包括：Further, it also includes:

第一传感器，设置在第一传送链末端，用于检测堆积在最前端轨枕模具的到位情况；The first sensor, arranged at the end of the first conveyor chain, is used to detect the in-position condition of the sleeper moulds stacked at the foremost end;

第二传感器，设置在第三传送链末端，用于检测分离的轨枕模具的到位情况；The second sensor, arranged at the end of the third conveyor chain, is used to detect the position of the separated sleeper mould;

第三传感器，设置在第三传送链下方，用于检测第三传送链升降高度；The third sensor is arranged below the third conveyor chain and is used to detect the lifting height of the third conveyor chain;

第四传感器，设置在第二传送链上，用于检测轨枕模具的输出间隔；the fourth sensor, arranged on the second conveyor chain, is used to detect the output interval of the sleeper mould;

控制器，控制器分别与第一电机、第二电机、第三电机、气囊、第一传感器、第二传感器、第三传感器和第四传感器连接；第一电机驱使第一传送链输送横向堆积的轨枕模具过程中，当第一传感器检测到堆积在最前端的轨枕模具时，向控制器发送到位信号A，控制器控制第一电机停止，控制气囊充气顶升第三传送链，抬升堆积在最前端的轨枕模具，当第三传感器检测到第三传送链升至预定高度时，向控制器发送到位信号B，控制器控制第三电机运行，将抬升的轨枕模具输送向第三传送链末端，当第二传感器检测分离的轨枕模具时，向控制器发送到位信号C，控制器控制第三电机停止，并控制气囊放气使第三传送链下落，将分离的轨枕模具放在第二传送链前端，当第三传感器检测到第三传送链下落至预定高度时，向控制器发送到位信号D，控制器控制第二电机运行，将分离的轨枕模具输出，当第四传感器检测到输出的轨枕模具时，向控制器发送到位信号E，控制器控制第二电机停止，控制第一电机运行，进行循环。The controller is respectively connected with the first motor, the second motor, the third motor, the air bag, the first sensor, the second sensor, the third sensor and the fourth sensor; the first motor drives the first conveyor chain to convey the horizontally stacked During the sleeper mold process, when the first sensor detects the sleeper mold stacked at the front end, it sends a position signal A to the controller, and the controller controls the first motor to stop, and controls the air bag to inflate and lift the third conveyor chain to lift the stack at the top. The sleeper mold at the front end, when the third sensor detects that the third conveyor chain has risen to a predetermined height, sends a position signal B to the controller, and the controller controls the operation of the third motor to transport the raised sleeper mold to the end of the third conveyor chain. When the second sensor detects the separated sleeper molds, it sends a position signal C to the controller, the controller controls the third motor to stop, and controls the airbag to deflate to make the third conveyor chain fall, and the separated sleeper molds are placed on the second conveyor chain. At the front end, when the third sensor detects that the third conveyor chain has fallen to a predetermined height, it sends a position signal D to the controller, and the controller controls the second motor to run to output the separated sleeper mold. When the fourth sensor detects the output sleeper When the mold is in place, it sends an in-position signal E to the controller, and the controller controls the second motor to stop, and the first motor to run, to cycle.

进一步的，所述控制器还连接有第一限位气缸、第二限位气缸，第一限位气缸、第二限位气缸分别安装在第三传送链的前端、末端，控制器控制第一限位气缸上升，阻碍轨枕模具的分离，控制器控制第二限位气缸上升，阻碍第二传送链输出分离的轨枕模具。Further, the controller is also connected with a first limit cylinder and a second limit cylinder. The first limit cylinder and the second limit cylinder are respectively installed at the front end and the end of the third conveyor chain, and the controller controls the first limit cylinder and the second limit cylinder. The limit cylinder rises to hinder the separation of the sleeper molds, and the controller controls the second limit cylinder to rise to prevent the second conveyor chain from outputting the separated sleeper molds.

进一步的，所述第三传送链与气囊间设有支架，支架上设有若干竖向套筒，竖向套筒内设有导向杆，对第三传送链的升降轨迹进行限定。Further, a bracket is provided between the third conveying chain and the airbag, a plurality of vertical sleeves are arranged on the bracket, and guide rods are arranged in the vertical sleeve to limit the lifting track of the third conveying chain.

本发明的有益效果是：本发明可以用于轨枕养护的出池系统，能够将横向堆积的轨枕模具分离开，便于下一步工艺操作。本发明采用自动化控制，控制精准可靠，有利于提高模具出养护池和分离效率。The beneficial effects of the present invention are: the present invention can be used in a pool discharge system for sleeper maintenance, and can separate the sleeper molds stacked horizontally, so as to facilitate the next process operation. The invention adopts automatic control, and the control is precise and reliable, which is beneficial to improve the efficiency of the mold out of the maintenance pool and the separation.

附图说明Description of drawings

图1为本发明的结构示意图；Fig. 1 is the structural representation of the present invention;

图2为本发明第三传送链的结构示意图；2 is a schematic structural diagram of a third transmission chain of the present invention;

图3为本发明的工作示意图。FIG. 3 is a working schematic diagram of the present invention.

具体实施方式Detailed ways

下面将结合附图对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

如图1-3所示，一种轨枕模具的分离系统，包括：As shown in Figure 1-3, a sleeper mold separation system includes:

第一传送链11以及驱使第一传送链11运行的第一电机12，用于输送横向堆积的轨枕模具；The first conveyor chain 11 and the first motor 12 driving the first conveyor chain 11 to run are used to transport the sleeper moulds stacked laterally;

第二传送链21以及驱使第二传送链21运行的第二电机22，用于输出分离后的轨枕模具；The second conveyor chain 21 and the second motor 22 driving the second conveyor chain 21 to run are used to output the separated sleeper molds;

第三传送链31以及驱使第三传送链31运行的第三电机32，第三传送链31一端穿插在第一传送链11末端，另一端穿插在第二传送链21前端，第三传送链31下方设有驱使其升降的气囊33，通过升降将堆积的轨枕模具逐个传送到第二传送链21上，实现分离。The third conveyor chain 31 and the third motor 32 that drives the third conveyor chain 31 to run. One end of the third conveyor chain 31 is inserted through the end of the first conveyor chain 11 , and the other end is inserted through the front end of the second conveyor chain 21 . The third conveyor chain 31 The lower part is provided with an air bag 33 that drives it to go up and down, and the stacked sleeper molds are transferred to the second conveyor chain 21 one by one through the up and down to realize separation.

还包括：Also includes:

第一传感器13，设置在第一传送链11末端，用于检测堆积在最前端轨枕模具的到位情况；The first sensor 13 is arranged at the end of the first conveyor chain 11 to detect the position of the sleeper molds stacked at the front end;

第二传感器34，设置在第三传送链31末端，用于检测分离的轨枕模具的到位情况；The second sensor 34, disposed at the end of the third conveyor chain 31, is used to detect the position of the separated sleeper molds;

第三传感器35，设置在第三传送链31下方，用于检测第三传送链31升降高度；The third sensor 35 is arranged below the third conveyor chain 31 and is used to detect the lifting height of the third conveyor chain 31;

第四传感器23，设置在第二传送链21上，用于检测轨枕模具的输出间隔；the fourth sensor 23, arranged on the second conveyor chain 21, is used to detect the output interval of the sleeper mould;

控制器（图中未画出），控制器分别与第一电机12、第二电机22、第三电机32、气囊33、第一传感器13、第二传感器34、第三传感器35和第四传感器23连接；第一电机12驱使第一传送链11输送横向堆积的轨枕模具过程中，当第一传感器13检测到堆积在最前端的轨枕模具时，向控制器发送到位信号A，控制器控制第一电机12停止，控制气囊33充气顶升第三传送链31，抬升堆积在最前端的轨枕模具，当第三传感器35检测到第三传送链31升至预定高度时，向控制器发送到位信号B，控制器控制第三电机32运行，将抬升的轨枕模具输送向第三传送链31末端，当第二传感器34检测分离的轨枕模具时，向控制器发送到位信号C，控制器控制第三电机32停止，并控制气囊33放气使第三传送链31下落，将分离的轨枕模具放在第二传送链21前端，当第三传感器35检测到第三传送链31下落至预定高度时，向控制器发送到位信号D，控制器控制第二电机22运行，将分离的轨枕模具输出，当第四传感器23检测到输出的轨枕模具时，向控制器发送到位信号E，控制器控制第二电机22停止，控制第一电机11运行，进行循环。The controller (not shown in the figure), the controller is respectively connected with the first motor 12, the second motor 22, the third motor 32, the air bag 33, the first sensor 13, the second sensor 34, the third sensor 35 and the fourth sensor 23 is connected; the first motor 12 drives the first conveyor chain 11 to transport the sleeper molds stacked horizontally, when the first sensor 13 detects the sleeper molds stacked at the front end, it sends an in-position signal A to the controller, and the controller controls the first sleeper mold. When the motor 12 stops, the airbag 33 is controlled to inflate and lift the third conveyor chain 31, and the sleeper molds stacked at the front end are lifted. When the third sensor 35 detects that the third conveyor chain 31 has risen to a predetermined height, it sends a position signal to the controller. B, the controller controls the operation of the third motor 32 to transport the raised sleeper mold to the end of the third conveyor chain 31, when the second sensor 34 detects the separated sleeper mold, it sends a position signal to the controller C, the controller controls the third The motor 32 is stopped, and the airbag 33 is controlled to deflate to make the third conveyor chain 31 fall, and the separated sleeper mold is placed on the front end of the second conveyor chain 21. When the third sensor 35 detects that the third conveyor chain 31 has fallen to a predetermined height, Send the in-position signal D to the controller, the controller controls the second motor 22 to run, and outputs the separated sleeper mold. When the fourth sensor 23 detects the output sleeper mold, it sends the in-position signal E to the controller, and the controller controls the second sleeper mold. The motor 22 is stopped, the first motor 11 is controlled to run, and the cycle is performed.

所述控制器还连接有第一限位气缸36、第二限位气缸37，第一限位气缸36、第二限位气缸37分别安装在第三传送链31的前端、末端，控制器控制第一限位气缸36上升，阻碍轨枕模具的分离，控制器控制第二限位气缸37上升，阻碍第二传送链输出分离的轨枕模具。The controller is also connected with a first limit cylinder 36 and a second limit cylinder 37. The first limit cylinder 36 and the second limit cylinder 37 are respectively installed at the front end and the end of the third conveyor chain 31. The controller controls the The first limit cylinder 36 rises to prevent the sleeper mold from being separated, and the controller controls the second limit cylinder 37 to rise to prevent the second conveyor chain from outputting the separated sleeper mold.

所述第三传送链31与气囊33间设有支架38，支架38上设有若干竖向套筒39，竖向套筒39内设有导向杆310，对第三传送链31的升降轨迹进行限定。A bracket 38 is arranged between the third conveying chain 31 and the air bag 33 , a plurality of vertical sleeves 39 are arranged on the bracket 38 , and a guide rod 310 is arranged in the vertical sleeve 39 to adjust the lifting trajectory of the third conveying chain 31 . limited.

本发明可以用于轨枕养护的出池系统，能够将横向堆积的轨枕模具分离开，便于下一步工艺操作。本发明采用自动化控制，控制精准可靠，有利于提高模具出养护池及模具分离效率。The invention can be used in a pool discharge system for sleeper maintenance, and can separate the sleeper molds stacked laterally, so as to facilitate the next process operation. The invention adopts automatic control, and the control is accurate and reliable, which is beneficial to improve the efficiency of mold exit and maintenance pool and mold separation.

所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Claims (4)

1. A tie mold separation system, comprising:
the first conveying chain and a first motor for driving the first conveying chain to operate are used for conveying the sleeper molds which are transversely stacked;
the second conveying chain and a second motor for driving the second conveying chain to operate are used for outputting the separated sleeper moulds;
the third conveying chain and order about the third motor of third conveying chain operation, third conveying chain one end alternates at first conveying chain end, and the other end alternates at second conveying chain front end, and third conveying chain below is equipped with the gasbag that orders about its lift, and through going up and down with piled up sleeper mould transmit the second conveying chain on one by one, realize the separation.
2. A tie mold separation system as recited in claim 1 further comprising:
the first sensor is arranged at the tail end of the first conveying chain and used for detecting the in-place condition of the sleeper mold stacked at the foremost end;
the second sensor is arranged at the tail end of the third conveying chain and used for detecting the in-place condition of the separated sleeper mold;
the third sensor is arranged below the third conveying chain and used for detecting the lifting height of the third conveying chain;
the fourth sensor is arranged on the second conveying chain and used for detecting the output interval of the sleeper mold;
the controller is respectively connected with the first motor, the second motor, the third motor, the air bag, the first sensor, the second sensor, the third sensor and the fourth sensor; in the process that a first motor drives a first conveying chain to convey transversely stacked sleeper molds, when a first sensor detects that the sleeper molds stacked at the forefront end are stacked, an in-place signal A is sent to a controller, the controller controls the first motor to stop, an air bag is controlled to inflate and lift a third conveying chain, the sleeper molds stacked at the forefront end are lifted, when the third sensor detects that the third conveying chain rises to a preset height, an in-place signal B is sent to the controller, the controller controls the third motor to operate, the lifted sleeper molds are conveyed to the tail end of the third conveying chain, when a second sensor detects separated sleeper molds, an in-place signal C is sent to the controller, the controller controls the third motor to stop, air bag deflation is controlled, the third conveying chain falls, the separated sleeper molds are placed at the front end of the second conveying chain, and when the third sensor detects that the third conveying chain falls to the preset height, and sending a position signal D to the controller, controlling the second motor to operate by the controller, outputting the separated sleeper mold, sending a position signal E to the controller when the fourth sensor detects the output sleeper mold, controlling the second motor to stop by the controller, controlling the first motor to operate, and circulating.
3. A sleeper mold separation system as defined in claim 2, wherein the controller is further connected to a first limit cylinder and a second limit cylinder, the first limit cylinder and the second limit cylinder are respectively installed at the front end and the rear end of the third conveyor chain, the controller controls the first limit cylinder to ascend to block the sleeper mold from being separated, and the controller controls the second limit cylinder to ascend to block the second conveyor chain from outputting the separated sleeper mold.
4. The sleeper mold separation system as claimed in claim 1, wherein a support is provided between the third conveyor chain and the air bag, and a plurality of vertical sleeves are provided on the support, and guide rods are provided in the vertical sleeves to limit a lifting trajectory of the third conveyor chain.
CN202010169333.2A 2020-03-12 2020-03-12 A separation system for sleeper moulds Pending CN111232594A (en)

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Application publication date: 20200605