CN111231495A - Implementation method and offset printing machine of UV ink waterless offset printing for web flexo - Google Patents
Implementation method and offset printing machine of UV ink waterless offset printing for web flexo Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B41F5/00—Rotary letterpress machines
- B41F5/24—Rotary letterpress machines for flexographic printing
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- B41F5/04—Rotary letterpress machines for printing on webs
- B41F5/06—Rotary letterpress machines for printing on webs with several printing units in sequential arrangement
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- B41F—PRINTING MACHINES OR PRESSES
- B41F5/00—Rotary letterpress machines
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- B41F5/16—Rotary letterpress machines for printing on webs for multicolour printing
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Abstract
Description
技术领域technical field
本发明涉及卷筒纸印刷领域,特别涉及一种卷筒纸柔性版UV油墨无水胶印的实现方法及其胶印机。The invention relates to the field of web printing, in particular to a method for realizing waterless offset printing of a web flexographic UV ink and an offset printing machine thereof.
背景技术Background technique
多色组卷筒纸间歇式UV油墨胶印机以其制版费用低、制版效率高、打样生产反映速度快等特点,在标签行业广泛应用。传统标签行业因模切后加工设备能力、生产工艺的限制,设备幅宽基本在450MM以下。随着近几年来大幅面间歇式UV油墨胶印机的研究、开发、推广使用,在印刷包装行业逐步兴起、运用,应用范围日趋广泛。Multi-color group web batch UV ink offset printing machine is widely used in the label industry due to its low plate-making cost, high plate-making efficiency, and fast response speed of proofing production. Due to the limitation of processing equipment capacity and production technology after die-cutting in traditional label industry, the width of equipment is basically below 450MM. With the research, development, promotion and use of large-format intermittent UV ink offset presses in recent years, it has gradually emerged and applied in the printing and packaging industry, and its application range has become more and more extensive.
多色组卷筒纸间歇式uv油墨胶印机是机组式、模块化印刷设备,每个色组对应一个印刷机组,印刷机组的机械结构与单张纸胶印机结构类似,但多色组卷筒间歇式胶印机,要完成多色组之间印刷套准,增加了张力控制系统、纸张纠偏系统、印刷机组独立伺服电机控制系统和UV固化系统,为了节约材料,通过机组间机座移动,解决不同色组间版周方向的套准和版周间图案的无缝对接,同时印版滚筒可以实现横向移动,解决横向套准问题,限于设备套准精度原因,多色组卷筒纸间歇式uv油墨胶印机采用每组固化,湿压干的印刷方式。The multi-color group web intermittent uv ink offset printing machine is a unit type, modular printing equipment, each color group corresponds to a printing unit, the mechanical structure of the printing unit is similar to that of the sheet-fed offset press, but the multi-color group web Intermittent offset printing machine, to complete the printing registration between multi-color groups, has added tension control system, paper deviation correction system, independent servo motor control system of printing group and UV curing system. The registration in the circumferential direction of the plate between different color groups and the seamless docking of the patterns between the plates, and the plate cylinder can be moved laterally to solve the problem of lateral registration. The UV ink offset press adopts the printing method of curing each group, wet pressing dry.
多色组卷筒纸间歇式uv油墨胶印机在标签行业应用较多,基于标签类产品多数采用不干胶材料,因模切生产工艺原因,图案之间有排废废边,且图案不连续,图案间色差不容易表现出来。随着大幅面多色组卷筒纸间歇式UV油墨胶印机在包装产品上应用,特别是烟包彩色定位框架纸上应用,因图案连续,一个版周内咬口和版尾图案间有颜色偏差表现就比较明显,同时,在使用胶印逆向工艺时,底油易出现糊版问题不能有效解决,色差、糊版问题是困扰整个行业的难题。Multi-color web intermittent uv ink offset printing machines are widely used in the label industry. Most label products use self-adhesive materials. Due to the die-cutting production process, there are waste edges between the patterns, and the patterns are discontinuous. , the color difference between patterns is not easy to show. With the application of large-format multi-color group web intermittent UV ink offset printing machine on packaging products, especially on cigarette pack color positioning frame paper, due to the continuous pattern, there is color between the bite and the plate tail pattern in one plate week The deviation performance is more obvious. At the same time, when using the reverse process of offset printing, the base oil is prone to the problem of pasting, which cannot be effectively solved. The problems of color difference and pasting are the problems that plague the entire industry.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供了一种采用柔性树脂版作为印刷机组的印版滚筒版材,从而实现卷筒纸UV油墨间歇式无水胶印的方法及其胶印机。The technical problem to be solved by the present invention is to provide a method and an offset printing machine for intermittent waterless offset printing of web UV ink by using a flexible resin plate as a printing plate cylinder plate of a printing unit.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种卷筒纸柔性版UV油墨无水胶印的实现方法,包括以下步骤:A method for realizing waterless offset printing of web flexo UV ink, comprising the following steps:
取一卷筒纸间歇式UV油墨胶印机;Take a roll paper intermittent UV ink offset press;
将卷筒纸间歇式UV油墨胶印机的一个或多个印刷机组的印版滚筒版材更换为柔性树脂版,所述柔性树脂版的印刷图文部分高于空白部分;Replacing the plate cylinder plates of one or more printing units of the web-fed intermittent UV ink offset printing press with a flexo resin plate, the printed graphic part of the flexo resin plate being higher than the blank part;
断开更换了柔性树脂版的印刷机组中水路系统与印版滚筒的连接;Disconnect the connection between the water system and the plate cylinder in the printing unit where the flexo resin plate has been replaced;
调节该印刷机组传墨系统的传墨量。Adjust the ink transfer amount of the ink transfer system of the printing unit.
进一步的,将卷筒纸间歇式UV油墨胶印机的一个或多个印刷机组的印版滚筒版材更换为柔性树脂版包括以下步骤:Further, replacing the printing plate cylinder plate of one or more printing units of the web intermittent UV ink offset printing press with a flexo resin plate includes the following steps:
确定需要更换柔性树脂版的印刷机组;Determine the printing unit that needs to replace the flexo resin plate;
按照生产工艺要求制定该印刷机组的柔性树脂版的生产拼版工艺,确定柔性树脂版的拼版数量及拼版版周尺寸,得到柔性树脂版的正面拼版图;According to the production process requirements, formulate the production imposition process of the flexo resin plate of the printing unit, determine the imposition quantity and imposition circle size of the flexo resin plate, and obtain the front imposition map of the flexo resin plate;
使用铝制版基层和柔性树脂层制作柔性树脂版;Use aluminum plate base layer and flexible resin layer to make flexible resin plate;
按照柔性树脂版的正面拼版图,采用激光雕刻或碘灯晒制的方式对柔性树脂层进行雕刻或晒制,使柔性树脂版的印刷图文部分高于空白部分;The flexible resin layer is engraved or printed by means of laser engraving or iodine lamp exposure according to the front imposition map of the flexible resin plate, so that the printed graphic part of the flexible resin plate is higher than the blank part;
根据该印刷机组的印版滚筒上版面定位孔的位置,在制备好的柔性树脂版上打安装孔;According to the position of the layout positioning hole on the printing plate cylinder of the printing unit, punch mounting holes on the prepared flexible resin plate;
取下该印刷机组的印版滚筒的版面,将打孔后的柔性树脂版安装到该印版滚筒上。The plate of the printing plate cylinder of the printing unit is removed, and the perforated flexible resin plate is mounted on the printing plate cylinder.
进一步的,所述柔性树脂版为铝基柔性树脂版,包括铝制版基层和柔性树脂层。Further, the flexible resin plate is an aluminum-based flexible resin plate, including an aluminum plate base layer and a flexible resin layer.
进一步的,所述柔性树脂层的材质与UV油墨匹配。Further, the material of the flexible resin layer is matched with the UV ink.
进一步的,所述柔性树脂版的总厚度为0.4-0.45mm,其中,柔性树脂层的厚度为0.2-0.25mm。Further, the total thickness of the flexible resin plate is 0.4-0.45mm, wherein the thickness of the flexible resin layer is 0.2-0.25mm.
进一步的,将胶印机用于印刷实地颜色的印刷机组的印版滚筒版材更换为柔性树脂版,用于印刷精细网点的印刷机组的印版滚筒保留原版材和上水系统,实现有水胶印与无水胶印的结合。Further, the plate cylinder plate of the printing unit used for printing solid colors of the offset press is replaced with a flexo resin plate, and the plate cylinder of the printing unit used to print fine dots retains the original plate material and the water supply system to realize water offset printing. Combination with waterless offset printing.
一种卷筒纸柔性版UV油墨无水胶印机,包括至少一个第一印刷机组,所述第一印刷机组包括第一墨斗、第一传墨机构、第一印版滚筒、第一橡皮滚筒和第一压印滚筒,所述第一传墨机构的一端位于第一墨斗的出墨口,另一端与第一印版滚筒抵接,用于将第一墨斗中的油墨均匀传送到第一印版滚筒的版面上;所述第一印版滚筒的版面为柔性树脂版,且柔性树脂版的印刷图文部分高于空白部分,所述第一印版滚筒与第一橡皮滚筒压接对滚,用于将油墨传送到第一橡皮滚筒上,所述第一橡皮滚筒与第一压印滚筒压接对滚,用于将油墨印刷到承印物上。A web-fed flexographic UV ink waterless offset printing press, comprising at least one first printing unit, the first printing unit comprising a first ink fountain, a first ink transfer mechanism, a first printing plate cylinder, a first blanket cylinder and The first impression cylinder, one end of the first ink transfer mechanism is located at the ink outlet of the first ink fountain, and the other end is in contact with the first printing plate cylinder, so as to uniformly transfer the ink in the first ink fountain to the first printing plate cylinder. The layout surface of the plate cylinder; the layout surface of the first printing plate cylinder is a flexo resin plate, and the printed graphic part of the flexo resin plate is higher than the blank part, and the first printing plate cylinder and the first blanket cylinder are pressed against each other. , which is used for transferring the ink to the first blanket cylinder, and the first blanket cylinder and the first impression cylinder are pressed against each other to print the ink on the substrate.
进一步的,所述柔性树脂版为铝基柔性树脂版,包括铝制版基层和柔性树脂层;所述柔性树脂版的总厚度为0.4-0.45mm,其中,柔性树脂层的厚度为0.2-0.25mm。Further, the flexible resin plate is an aluminum-based flexible resin plate, including an aluminum plate base layer and a flexible resin layer; the total thickness of the flexible resin plate is 0.4-0.45mm, wherein the thickness of the flexible resin layer is 0.2-0.25mm .
进一步的,所述第一传墨机构包括第一墨斗辊和至少一个第一着墨辊,所述第一墨斗辊位于第一墨斗的出墨口,每个所述第一着墨辊均与第一印版滚筒压接对滚;在所述第一墨斗辊和至少一个第一着墨辊之间设有多个第一串墨辊,所述第一墨斗辊将油墨传给压接的第一串墨辊后,通过多个第一串墨辊的相互碾压和分离将油墨铺展均匀后再传给各第一着墨辊,最后由各第一着墨辊传给第一印版滚筒。Further, the first ink transfer mechanism includes a first ink ductor roller and at least one first ink form roller, the first ink ductor roller is located at the ink outlet of the first ink duct, and each of the first ink form rollers is connected to the first ink form roller. The printing plate cylinders are pressed against each other; a plurality of first ink series rollers are arranged between the first ink ductor roller and at least one first ink form roller, and the first ink ductor rollers transmit the ink to the crimped first series of ink rollers. After the ink rollers, the ink is spread evenly by the mutual rolling and separation of a plurality of first ink series rollers, and then transmitted to the first ink rollers, and finally passed to the first printing plate cylinder by the first ink rollers.
进一步的,所述卷筒纸柔性版UV油墨无水胶印机还包括至少一个第二印刷机组,所述第二印刷机组包括第二墨斗、第二传墨机构、第二印版滚筒、第二橡皮滚筒、第二压印滚筒和水路系统;所述水路系统用于给第二印版滚筒的非印刷图文部分加水斗液,所述第二传墨机构的一端位于第二墨斗的出墨口,另一端与第二印版滚筒抵接,用于将第二墨斗中的油墨均匀传送到第二印版滚筒的版面上;所述第二印版滚筒与第二橡皮滚筒压接对滚,用于将油墨传送到第二橡皮滚筒上,所述第二印版滚筒的版面为普通胶印板,所述第二橡皮滚筒与第二压印滚筒压接对滚,用于将油墨印刷到承印物上;Further, the web-fed flexographic UV ink waterless offset press further includes at least one second printing unit, and the second printing unit includes a second ink fountain, a second ink transfer mechanism, a second printing plate cylinder, a second printing unit, and a second printing unit. A blanket cylinder, a second impression cylinder and a waterway system; the waterway system is used to add water fountain liquid to the non-printing graphic part of the second printing plate cylinder, and one end of the second ink transfer mechanism is located at the ink outlet of the second ink fountain The other end is in contact with the second printing plate cylinder, which is used to uniformly transfer the ink in the second ink fountain to the layout surface of the second printing plate cylinder; the second printing plate cylinder and the second blanket cylinder are pressed against each other. , used to transfer the ink to the second blanket cylinder, the layout of the second plate cylinder is a common offset printing plate, and the second blanket cylinder and the second impression cylinder are pressed against each other to print the ink on the on the substrate;
所述第二传墨机构包括第二墨斗辊和至少一个第二着墨辊,所述第二墨斗辊位于第二墨斗的出墨口,每个所述第二着墨辊均与第二印版滚筒压接对滚;在所述第二墨斗辊和至少一个第二着墨辊之间设有多个第二串墨辊,所述第二墨斗辊将油墨传给压接的第二串墨辊后,通过多个第二串墨辊的相互碾压和分离将油墨铺展均匀后再传给各第二着墨辊,最后由各第二着墨辊传给第二印版滚筒。The second ink transfer mechanism includes a second ink fountain roller and at least one second ink form roller, the second ink fountain roller is located at the ink outlet of the second ink fountain, and each of the second ink form rollers is connected to the second printing plate cylinder. Crimping and rolling; a plurality of second inking rollers are arranged between the second ink ductor roller and at least one second inking roller, and the second ink ductor rollers transfer the ink to the crimped second inking roller , through the mutual rolling and separation of a plurality of second inking rollers, the ink is spread evenly and then transmitted to each second inking roller, and finally transmitted to the second printing plate cylinder by each second inking roller.
有益效果:本发明中,采用柔性树脂版作为印刷机组的印版滚筒版材,无需使用传统柔性版印刷的专用油墨,实现了卷筒纸UV油墨间歇式无水胶印;通过印刷方式的改变,在印刷过程中无需要使用水斗液(由润版液、酒精、水组成),没有了水墨平衡的概念,解决了印刷时因水斗液参与而出现的颜色不稳定和糊版问题,而且上墨量稳定,用于大印象印刷时产品的效果更加稳定;另外,由于没有水斗液的参与,不仅油墨使用量减少,而且无需使用润版液和酒精,同时还解决了水斗液呈酸性会腐蚀胶辊的问题,延长了胶辊的使用寿命,从而降低了生产制造成本,并且大大减少了有害物质的排放,是一种环境友好型绿色印刷技术,应用前景广泛。Beneficial effects: In the present invention, the flexographic resin plate is used as the printing plate cylinder plate material of the printing unit, and the special ink for traditional flexographic printing is not required to realize intermittent waterless offset printing of web UV ink; There is no need to use water fountain solution (composed of fountain solution, alcohol and water) in the printing process, and there is no concept of ink balance, which solves the problems of color instability and smearing caused by the participation of water fountain solution during printing, and The ink supply is stable, and the effect of the product is more stable when it is used for large impression printing; in addition, because there is no participation of the water fountain, not only the amount of ink used is reduced, but also the use of fountain solution and alcohol is not required, and it also solves the problem of the water fountain. The acid will corrode the rubber roller, prolong the service life of the rubber roller, thereby reducing the manufacturing cost, and greatly reducing the emission of harmful substances. It is an environment-friendly green printing technology with wide application prospects.
附图说明Description of drawings
图1为现有技术的胶印机中印刷机组的结构示意图;Fig. 1 is the structural representation of the printing unit in the offset printing press of the prior art;
图2为柔性树脂版的正面拼版图;Fig. 2 is the front face imposition of the flexible resin plate;
图3为柔性树脂版的剖面图;3 is a cross-sectional view of a flexible resin plate;
图4为柔性树脂版的打孔示意图;Fig. 4 is the punching schematic diagram of flexible resin plate;
图5为第一印刷机组的结构示意图;Fig. 5 is the structural representation of the first printing unit;
图6为第一印刷机组和第二印刷机组组合印刷的示意图。FIG. 6 is a schematic diagram of combined printing of the first printing unit and the second printing unit.
图中,11.第一墨斗,12.第一墨斗辊,13.第一着墨辊,14.第一串墨辊,15.第一印版滚筒,16.第一橡皮滚筒,17.第一压印滚筒,21.第二墨斗,22.第二墨斗辊,23.第二着墨辊,24.第二串墨辊,25.第二印版滚筒,26.第二橡皮滚筒,27.第二压印滚筒,28.水路系统,151.铝制版基层,152.柔性树脂层,153.印刷图文部分,154.空白部分。In the figure, 11. The first ink fountain, 12. The first ink fountain roller, 13. The first ink form roller, 14. The first inking roller, 15. The first printing plate cylinder, 16. The first blanket cylinder, 17. The first Impression cylinder, 21. Second ink fountain, 22. Second ink fountain roller, 23. Second inking roller, 24. Second inking roller, 25. Second printing plate cylinder, 26. Second blanket cylinder, 27. No. Two impression cylinders, 28. Water system, 151. Aluminum plate base layer, 152. Flexible resin layer, 153. Printing graphic part, 154. Blank part.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明实施例中的技术方案,并使本发明实施例的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明实施例中技术方案作进一步详细的说明。In order for those skilled in the art to better understand the technical solutions in the embodiments of the present invention, and to make the above objects, features, and advantages of the embodiments of the present invention more clearly understood, the following describes the technical solutions in the embodiments of the present invention with reference to the accompanying drawings. for further details.
在本发明的描述中,除非另有规定和限定,需要说明的是,术语“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, unless otherwise specified and limited, it should be noted that the term "connection" should be understood in a broad sense. It is directly connected or indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms can be understood according to specific situations.
实施例1Example 1
本发明卷筒纸柔性版UV油墨无水胶印的实现方法的实施例包括以下步骤:The embodiment of the realization method of the waterless offset printing of the web flexographic plate UV ink of the present invention comprises the following steps:
取一卷筒纸间歇式UV油墨胶印机,卷筒纸间歇式UV油墨胶印机的印刷机组的结构示意图如图1所示;Take a web intermittent UV ink offset printing machine, and the schematic structural diagram of the printing unit of the web intermittent UV ink offset printing machine is shown in Figure 1;
确定需要更换柔性树脂版的印刷机组;Determine the printing unit that needs to replace the flexo resin plate;
按照生产工艺要求制定该印刷机组的柔性树脂版的生产拼版工艺,确定柔性树脂版的拼版数量及拼版版周尺寸,柔性树脂版的正面拼版图如图2所示;According to the production process requirements, formulate the production imposition process of the flexo resin plate of the printing unit, determine the imposition quantity and imposition circle size of the flexo resin plate, and the front imposition diagram of the flexo resin plate is shown in Figure 2;
如图3所示,使用铝制版基层151和柔性树脂层152制作柔性树脂版;所述柔性树脂版的总厚度为0.4-0.45mm,优选为0.45mm,与现有胶印机印刷机组的参数匹配,能保证表面线速度与现有胶印机的印刷机组相同;所述柔性树脂层152的厚度为0.2-0.25mm,优选为0.2mm,所述柔性树脂层的材质可采用德国巴斯夫NS73,其主要成分为聚乙烯醇、聚氨酯体系,材质与UV油墨匹配,满足油墨在版材表面附着的要求和从版材上将油墨转移到承印物的要求;且便于打安装孔和准确定位安装。As shown in FIG. 3 , a flexible resin plate is made by using the aluminum
按照柔性树脂版的正面拼版图,采用激光雕刻或碘灯晒制的方式对柔性树脂层152进行雕刻或晒制,使柔性树脂版的印刷图文部分153高于空白部分154;The
如图4所示,根据该印刷机组的印版滚筒上版面定位孔的位置,在制备好的柔性树脂版上打安装孔;As shown in Figure 4, according to the position of the layout positioning hole on the printing plate cylinder of the printing unit, a mounting hole is punched on the prepared flexible resin plate;
取下该印刷机组的印版滚筒的版面,将打孔后的柔性树脂版安装到该印版滚筒上。The plate of the printing plate cylinder of the printing unit is removed, and the perforated flexible resin plate is mounted on the printing plate cylinder.
断开该印刷机组中水路系统与印版滚筒的连接,当然,也可直接折除该印刷机组的水路系统;Disconnect the connection between the water system and the printing plate cylinder in the printing unit, of course, the water system of the printing unit can also be directly dismantled;
调节该印刷机组的传墨系统,使印刷效果符合产品要求。Adjust the ink transfer system of the printing unit to make the printing effect meet the product requirements.
根据实际印刷需要,可以将胶印机全部印刷机组的印版滚筒版材都更换为柔性树脂版;也可以将胶印机部分印刷机组的印版滚筒版材替换为柔性树脂版,其他印刷机组的印版滚筒保留原版材和上水系统,实现有水胶印与无水胶印的结合,采用有水胶印方式满足精细网点的彩色再现,实地颜色采用无水胶印方式,节约润版液,无废水排放,节能环保。According to the actual printing needs, the plate cylinder plates of all printing units of the offset press can be replaced with flexo resin plates; the plate cylinder plates of some printing units of the offset press can also be replaced with flexo resin plates, and the printing plates of other printing units can be replaced by flexo resin plates. The plate cylinder retains the original plate and the water supply system to realize the combination of water offset printing and waterless offset printing. The water offset printing method is used to meet the color reproduction of fine dots. Energy saving and environmental protection.
本发明的印版滚筒采用柔性树脂版,印刷图文部分153高过空白部分154(即非印刷图文部分),空白部分154不会着墨,因此不会糊版,解决了传统胶印在水大墨小时会使油墨乳化,造成颜色浅的问题,以及在墨大水小时,非图文部分会着墨造成糊版的问题,尤其是解决了在大印象印刷时,由于底油是透明油墨,糊版后不易察觉的问题。The printing plate cylinder of the present invention adopts a flexible resin plate, and the printed
卷筒纸间歇式胶印机是采用进三退一的印刷方式,采用卷筒纸回拉方式,实现一个版周图案与下一个版周首尾相接完成连续图案无缝拼接,传统胶印机由于水墨平衡需要一个过程,开机到颜色稳定需要一段时间,导致油墨损耗较多,且颜色稳定慢,容易产生色差,而本发明由于没有水的参与,上墨均匀,不会出现明显的色差,产品的色相稳定,合格率高。The roll-fed intermittent offset printing press adopts the printing method of advancing three and retreating one, and adopts the method of pulling back the roll paper to realize the end-to-end connection of one pattern and the next pattern to complete the seamless splicing of continuous patterns. Balance requires a process, and it takes a period of time to start the machine to the color stabilization, resulting in a lot of ink loss, and the color stabilization is slow, which is easy to produce color difference, and the present invention does not have the participation of water, the ink is uniform, and there will be no obvious color difference. The hue is stable and the pass rate is high.
实施例2Example 2
如图5所示,本发明卷筒纸柔性版UV油墨无水胶印机的一个实施例包括至少一个第一印刷机组,所述第一印刷机组包括第一墨斗11、第一传墨机构、第一印版滚筒15、第一橡皮滚筒16和第一压印滚筒17;所述第一传墨机构用于将第一墨斗11中的油墨均匀传送到第一印版滚筒15的版面上,所述第一印版滚筒15与第一橡皮滚筒16压接对滚,用于将油墨传送到第一橡皮滚筒16上,所述第一橡皮滚筒16与第一压印滚筒17压接对滚,用于将油墨印刷到承印物上。As shown in FIG. 5 , an embodiment of the web-fed flexographic UV ink waterless offset printing press of the present invention includes at least one first printing unit, and the first printing unit includes a
所述第一传墨机构包括第一墨斗辊12和至少一个第一着墨辊13,在本实施例中,优选为设置四个第一着墨辊13;所述第一墨斗辊12位于第一墨斗11的出墨口,四个所述第一着墨辊13均与第一印版滚筒15压接对滚;在所述第一墨斗辊12和四个第一着墨辊13之间设有多个第一串墨辊14,在本实施例中,优选为设置十二个第一串墨辊14,当然,根据产品的实际要求也可以设置少于十二个或多于十二个第一串墨辊14;所述第一墨斗辊12将油墨传给压接的第一串墨辊14后,通过十二个第一串墨辊14的相互碾压和分离将油墨铺展均匀后再分别传给四个第一着墨辊13,最后由四个第一着墨辊13传给第一印版滚筒15。柔性树脂层的材质便于打安装孔和准确定位安装,且与UV油墨匹配,满足油墨在版材表面附着的要求和从版材上将油墨转移到承印物的要求;因此,可使用现有胶印机的UV油墨进行印刷,而不必使用柔性版印刷的专用油墨,原料成本大大降低;例如,柔性树脂层的材质可采用德国巴斯夫NS73,其主要成分为聚乙烯醇、聚氨酯体系。The first ink transfer mechanism includes a first
第一印版滚筒15的版面制作过程如下:The layout making process of the first
如图2所示,按照生产工艺要求制定生产拼版工艺,确定柔性树脂版的拼版数量及拼版版周尺寸,得到柔性树脂版的正面拼版图;As shown in Figure 2, formulate the production imposition process according to the production process requirements, determine the number of impositions and the size of the imposition cycle of the flexible resin plate, and obtain the front imposition map of the flexible resin plate;
如图3所示,使用铝制版基层151和柔性树脂层152制作柔性树脂版,制作完成后,所述柔性树脂版的总厚度为0.4-0.45mm,优选为0.45mm,与现有胶印机印刷机组的参数匹配,能保证第一印刷机组的表面线速度与现有胶印机的印刷机组相同;所述柔性树脂层的厚度为0.2-0.25mm,优选为0.2mm。As shown in FIG. 3 , a flexible resin plate is made by using the aluminum
按照柔性树脂版的正面拼版图,采用激光雕刻或碘灯晒制的方式对柔性树脂版进行雕刻或晒制,使柔性树脂版的印刷图文部分153高于空白部分154(即非印刷图文部分);According to the front imposition map of the flexible resin plate, the flexible resin plate is engraved or printed by laser engraving or iodine lamp drying, so that the printed
如图4所示,根据第一印版滚筒15上的版面定位孔的位置,在制备好的柔性树脂版上打安装孔;As shown in Figure 4, according to the position of the layout positioning hole on the first
将打孔后的柔性树脂版安装到第一印版滚筒15上。The punched flexographic resin plate is mounted on the
本发明第一印版滚筒的版面采用柔性树脂凸版,没有了水墨平衡的概念,解决了传统胶印在水大墨小时会使油墨乳化,造成颜色浅的问题,以及在墨大水小时,非图文部分会着墨造成糊版的问题,尤其是解决了在大印象印刷时,由于底油是透明油墨,糊版后不易察觉的问题。另外,由于没有水的参与,本发明在印刷时上墨均匀,不会出现明显的色差,产品的色相稳定,合格率高。The layout of the first printing plate cylinder of the present invention adopts a flexible resin letterpress, which does not have the concept of ink balance, and solves the problem that the traditional offset printing will emulsify the ink when the water is large and the ink is small, resulting in light color, and when the ink is too small, the non-picture The text part will be inked and cause the problem of pasting, especially when printing large impressions, because the base oil is transparent ink, it is not easy to detect after pasting. In addition, due to the absence of water, the present invention provides uniform inking during printing, no obvious color difference, stable color phase of the product, and high pass rate.
实施例3Example 3
如图6所述,本发明卷筒纸柔性版UV油墨无水胶印机的另一实施例包括至少一个第一印刷机组和至少一个第二印刷机组,所述第一印刷机组的结构与实施例2相同;所述第二印刷机组包括第二墨斗21、第二传墨机构、第二印版滚筒25、水路系统28、第二橡皮滚筒26和第二压印滚筒27;所述第二传墨机构用于将第二墨斗21中的油墨均匀传送到第二印版滚筒25的版面上,所述第二印版滚筒25的版面为普通胶印板(如采用激光热敏版材的CTP版);所述水路系统28用于给第二印版滚筒25的非印刷图文部分加水斗液,以在第二印版滚筒25的版面上形成水墨平衡,所述第二印版滚筒25与第二橡皮滚筒26压接对滚,用于将油墨传送到第二橡皮滚筒26上,所述第二橡皮滚筒26与第二压印滚筒27压接对滚,用于将油墨印刷到承印物上。As shown in FIG. 6 , another embodiment of the web-fed flexographic UV ink waterless offset press of the present invention includes at least one first printing unit and at least one second printing unit, and the structure and embodiment of the first printing unit 2 are the same; the second printing unit includes a
所述第二传墨机构包括第二墨斗辊22和至少一个第二着墨辊23,在本实施例中,优选为设置四个第二着墨辊23;所述第二墨斗辊22位于第二墨斗21的出墨口,四个所述第二着墨辊23均与第二印版滚筒25压接对滚;在所述第二墨斗辊22和四个第二着墨辊23之间设有多个第二串墨辊24,在本实施例中,优选为设置十二个第二串墨辊24;所述第二墨斗辊22将油墨传给压接的第二串墨辊24后,通过十二个第二串墨辊24的相互碾压和分离将油墨铺展均匀后再分别传给四个第二着墨辊23,最后由四个第二着墨辊23传给第二印版滚筒25。The second ink transfer mechanism includes a second
根据实际印刷需要,多色组的卷筒纸UV油墨胶印机可以全部印刷机组均采用第一印刷机组,也可以部分印刷机组采用第一印刷机组,其余印刷机组采用第二印刷机组,以获得更好的印刷效果,例如,用于印刷实地颜色的印刷机组采用第一印刷机组,用于印刷精细网点的印刷机组采用第二印刷机组,从而在不影响印刷效果的情况下降低生产成本,减少对环境的影响。According to the actual printing needs, the web UV ink offset press of the multi-color group can use the first printing unit for all printing units, or use the first printing unit for some printing units, and the second printing unit for the rest of the printing units, so as to obtain better Good printing effect, for example, the first printing unit is used for the printing unit for printing solid colors, and the second printing unit is used for the printing unit for printing fine dots, so as to reduce the production cost without affecting the printing effect. environmental impact.
当然,本发明卷筒纸柔性版UV油墨无水胶印机的实施例还包括放卷机构、放卷牵引机构、进料缓冲机构、进料牵引机构、出料牵引机构、出料缓冲机构、收卷牵引机构、收卷机构和UV固化装置等装置,这些均与现有技术的间歇式胶印机一致,在此不做赘述。Of course, the embodiment of the web flexographic UV ink waterless offset printing machine of the present invention also includes an unwinding mechanism, an unwinding traction mechanism, a feeding buffer mechanism, a feeding traction mechanism, a discharging traction mechanism, a discharging buffer mechanism, a receiving mechanism Devices such as the roll pulling mechanism, the winding mechanism, and the UV curing device are all consistent with the batch offset printing press in the prior art, and will not be repeated here.
本发明未描述部分与现有技术一致,在此不做赘述。The parts not described in the present invention are consistent with the prior art, and will not be repeated here.
以上仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构,直接或间接运用在其他相关的技术领域,均同理在本发明的专利保护范围之内。The above are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure made by using the contents of the description and the accompanying drawings of the present invention, directly or indirectly applied to other related technical fields, is equally applicable to the present invention. within the scope of patent protection.
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