CN111230768A - A kind of jig for machining - Google Patents
A kind of jig for machining Download PDFInfo
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- CN111230768A CN111230768A CN202010102076.0A CN202010102076A CN111230768A CN 111230768 A CN111230768 A CN 111230768A CN 202010102076 A CN202010102076 A CN 202010102076A CN 111230768 A CN111230768 A CN 111230768A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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Abstract
本发明公开了一种机械加工用卡具,包括:工作台;驱动结构,其可拆卸安置于工作台上;受力夹紧结构,其可拆卸安置于驱动结构上;辅助结构,其活动安置于工作台上;本发明涉及加工卡具设备技术领域,通过将工件放在工作台上壁,且贴紧受力板上,进而可通过手轮转动螺旋杆,使承载体通过滑座向受力板移动,通过两个顶杆受力后移动,通过开设的导斜角会对助力杆进行挤压使助力杆移动,进而可对不规则形状工件或者规则形状的工件进行卡紧固定;也可通过辅助结构对管类工件卡紧固定,同时可对较低的工件进行垫高;该设计不仅可对规则以及不规则的工件卡件固定,且同时可固定管类工件,并且便于拆卸清洁。
The invention discloses a clamping tool for machining, comprising: a workbench; a driving structure, which is detachably arranged on the workbench; a force clamping structure, which is detachably arranged on the driving structure; an auxiliary structure, which is movably arranged The invention relates to the technical field of processing fixture equipment. By placing the workpiece on the upper wall of the worktable and abutting against the force-bearing plate, the screw rod can be rotated through the handwheel, so that the bearing body can be moved to the receiving body through the sliding seat. The force plate moves and moves after being stressed by the two ejector rods, and the booster rod is squeezed through the opening guide angle to move the booster rod, which can then clamp and fix irregular-shaped workpieces or regular-shaped workpieces; The tube workpiece can be clamped and fixed by the auxiliary structure, and the lower workpiece can be raised at the same time; this design can not only fix the regular and irregular workpiece clamps, but also fix the tube workpiece at the same time, and it is easy to disassemble and clean .
Description
技术领域technical field
本发明涉及加工卡具设备技术领域,具体为一种机械加工用卡具。The invention relates to the technical field of machining fixture equipment, in particular to a machining fixture.
背景技术Background technique
机械加工是指通过一种机械设备对工件的外形尺寸或性能进行改变的过程;按加工方式上的差别可分为切削加工和压力加工;在生产过程中,凡是通过机械设备使其改变生产对象的形状、尺寸、位置和性质等,使其成为成品或者半成品的过程称为工艺过程,都是机械加工;Machining refers to the process of changing the external dimension or performance of a workpiece through a mechanical device; it can be divided into cutting processing and pressure processing according to the difference in processing methods; in the production process, any mechanical equipment is used to change the production object. The process of making it into a finished product or semi-finished product is called a technological process, which is all mechanical processing;
而在加工中,都需要对工件进行装卡固定,防止其在加工过程中移动,造成加工偏差以及影响加工质量;然而现有的卡具一般只适用于同一种工件卡紧固定或者是适用于规则形状夹紧,其过于局限性单一,且遇到不规则形状工件使装卡不牢固,甚至无法固定;而例如切削后,卡均内长时间累积会有大量残留,影响工件卡紧稳定度,并且清洁较为麻烦,狭小缝隙往往清洁不到,因此,现设计一种机械加工用卡具。In the process of processing, the workpiece needs to be clamped and fixed to prevent it from moving during processing, causing processing deviation and affecting the processing quality; however, the existing fixtures are generally only suitable for clamping and fixing the same workpiece or applicable to rules. Shape clamping is too limited and single, and when encountering irregular-shaped workpieces, the clamping is not firm or even fixed; for example, after cutting, there will be a lot of residues accumulated in the clamping for a long time, which affects the clamping stability of the workpiece. And cleaning is more troublesome, and narrow gaps are often not cleaned. Therefore, a machining fixture is now designed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种机械加工用卡具,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a jig for machining to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种机械加工用卡具,包括:In order to achieve the above purpose, the present invention provides the following technical solutions: a machining fixture, comprising:
工作台;workbench;
驱动结构,其可拆卸安置于工作台上;A drive structure, which is detachably arranged on the workbench;
受力夹紧结构,其可拆卸安置于驱动结构上;Forced clamping structure, which can be detachably installed on the driving structure;
辅助结构,其活动安置于工作台上;Auxiliary structures, the activities of which are placed on the workbench;
所述驱动结构,包括:顶板、两对结构相同的第一螺栓以及螺旋杆;The driving structure includes: a top plate, two pairs of first bolts with the same structure, and a screw rod;
所述工作台为矩形结构,且其上壁中心部位处开设有第一滑道,并位于中心线左侧,所述工作台左侧壁开设有两对结构相同的第一螺纹孔,且分别位于中心线前后两侧相互对称,并其上壁中心线右侧开设有第二互道,所述顶板可拆卸安置于工作台左侧壁上,且其侧壁开设有于第一螺纹孔相对应的结构相同的第一圆形通孔,并其中心线上开设有螺旋通孔,两对所述第一螺栓其一端分别插装于顶板第一圆形通孔内,且分别旋接于工作台侧壁第一螺纹孔内,所述螺旋杆其一端活动插装于顶板螺旋通孔内,且与顶板相旋接。The worktable has a rectangular structure, and a first slideway is opened at the center of its upper wall and is located on the left side of the center line. The left side wall of the worktable is provided with two pairs of first threaded holes with the same structure, and each The front and rear sides of the center line are symmetrical with each other, and a second mutual channel is opened on the right side of the center line of the upper wall. The corresponding first circular through holes with the same structure are provided with spiral through holes on the center line. In the first threaded hole of the side wall of the worktable, one end of the screw rod is movably inserted into the screw through hole of the top plate, and is screwed with the top plate.
所述受力夹紧结构,包括:滑座、承载体、一对结构相同的顶杆、助力杆、弹簧、传动杆、第一卡爪、顶盖以及两对结构相同的第二螺栓;The force clamping structure includes: a sliding seat, a carrier, a pair of ejector rods with the same structure, a booster rod, a spring, a transmission rod, a first jaw, a top cover, and two pairs of second bolts with the same structure;
所述滑座活动嵌装于工作台上壁第一滑道内,所述承载体为矩形结构,且其四角部位处均开设有结构相同的第二螺纹孔,并其上壁右端中心线前后两侧均开设有结构相同的第一滑槽,所述承载体上壁开设有与第一滑槽相垂直,且相贯通的第二滑槽,并其第一滑槽与第二滑槽内中心部位处均开设有结构相同的限位柱,所述承载体上壁中心部位处开设有安装槽,并其槽右侧壁开设有U型豁口,所述承载体固定焊接于滑座上壁,且位于工作台上方,并其左侧壁活动连接于螺旋杆一端上,一对所述顶杆其中心部位处均开设有结构相同的贯通第一限位槽,且其一端均开设有第一导斜角,一对所述顶杆分别活动嵌装于承载体上壁第一滑槽内,且第一限位槽分别套装于限位柱上,所述助力杆其中心部位处开设有贯通第二限位槽,并其两端均开设有与顶杆一端第一导斜角相契合的第二导斜角,所述助力杆活动嵌装于承载体上壁第二滑槽内,且其第二限位槽套装于限位柱上,所述弹簧活动嵌装于承载体上壁安装槽内,所述传动杆其一端活动嵌装于承载体上壁安装槽内,且贴合于弹簧一端,并其另一端活动嵌装于安装槽侧壁U型滑槽内,所述第一卡爪固定焊接于传动杆另一端上,且位于一对所述顶杆之间,所述顶盖下壁开设有于承载体相契合的凹槽,且其上壁四角部位处均开设有与承载体上壁第二螺纹孔相对应的第二圆形通孔,所述顶盖可拆卸安置于承载体上壁,两对所述第二螺栓其一端分别贯穿于顶盖四角部位第二圆形通孔内,且分别旋接于承载体上壁第二螺纹孔内。The sliding seat is movably embedded in the first sliding channel of the upper wall of the workbench. The bearing body is a rectangular structure, and the four corners are provided with second threaded holes with the same structure, and the center line of the right end of the upper wall is two front and rear. Each side is provided with a first chute with the same structure, and the upper wall of the carrier is provided with a second chute perpendicular to the first chute and communicating with each other, and the inner center of the first chute and the second chute Positioning posts with the same structure are provided at all positions, a mounting groove is provided at the central part of the upper wall of the bearing body, and a U-shaped notch is formed on the right side wall of the groove, and the bearing body is fixedly welded to the upper wall of the sliding seat. It is located above the workbench, and its left side wall is movably connected to one end of the screw rod. The central part of a pair of the top rods is provided with a first limiting groove with the same structure, and one end is provided with a first limit groove. Guide angle, a pair of the top rods are respectively movably embedded in the first chute on the upper wall of the bearing body, and the first limit grooves are respectively sleeved on the limit post, and the central part of the boost rod is provided with a through hole A second limiting groove, and both ends of the second limiting groove are provided with a second guiding bevel that fits with the first guiding bevel at one end of the ejector rod. The second limit groove is sleeved on the limit post, the spring is movably embedded in the upper wall mounting groove of the carrier body, and one end of the transmission rod is movably embedded in the upper wall mounting groove of the carrier body, and is attached to the upper wall of the carrier body. One end of the spring and the other end of the spring are movably embedded in the U-shaped chute of the side wall of the installation groove. The first jaw is fixedly welded to the other end of the transmission rod and is located between a pair of the top rods. The lower wall of the cover is provided with a groove that fits with the bearing body, and the four corners of the upper wall are provided with second circular through holes corresponding to the second threaded holes of the upper wall of the bearing body, and the top cover can be detachably installed On the upper wall of the bearing body, one end of the two pairs of the second bolts respectively penetrates through the second circular through holes at the four corners of the top cover, and are respectively screwed into the second threaded holes on the upper wall of the bearing body.
优选的,所述辅助结构,包括:受力板、滑块、垫块、锁杆、连杆、第二卡爪以及锁块;Preferably, the auxiliary structure includes: a force plate, a slider, a spacer, a lock rod, a connecting rod, a second claw and a lock block;
所述受力板固定焊接于工作台上壁,且位于右端壁沿处,并其上壁中心部位处开设有豁口,所述滑块活动嵌装于工作台上壁第二滑道内,所述垫块固定焊接于滑块上,所述锁杆其一端活动插装于受力板前壁面,且位于顶端中心线上,并与豁口相通,所述连杆其一端活动嵌装于受力板豁口内,且中心部位处开设有第一矩形通孔,所述第二卡爪固定焊接于连杆另一端上,所述锁块固定焊接于连杆侧壁上,且与活动连接处在同一水平线上,并其中心部位处开设有第二矩形通孔。The force plate is fixedly welded to the upper wall of the workbench, and is located at the edge of the right end wall, and a gap is opened at the center of the upper wall, and the slider is movably embedded in the second slideway of the upper wall of the workbench. The cushion block is fixedly welded on the slider, one end of the lock rod is movably inserted on the front wall of the force-bearing plate, and is located on the center line of the top end, and communicates with the gap, and one end of the connecting rod is movably embedded in the gap of the force-bearing plate Inside, and the central part is provided with a first rectangular through hole, the second claw is fixedly welded on the other end of the connecting rod, the locking block is fixedly welded on the side wall of the connecting rod, and is on the same horizontal line as the movable connection and a second rectangular through hole is opened at its center.
优选的,所述锁杆为T型结构的矩形杆。Preferably, the locking rod is a rectangular rod with a T-shaped structure.
优选的,所述滑块与滑座均为T型结构。Preferably, the sliding block and the sliding seat are both T-shaped structures.
优选的,所述第一卡爪与第二卡爪结构相同。Preferably, the structure of the first clamping claw and the second clamping claw is the same.
优选的,所述第一滑道与第二滑道均为T型结构。Preferably, the first slideway and the second slideway are both T-shaped structures.
优选的,所述螺旋杆另一端上固定套装有手轮。Preferably, a hand wheel is fixedly sleeved on the other end of the screw rod.
优选的,所述传动杆为T型结构。Preferably, the transmission rod has a T-shaped structure.
与现有技术相比,本发明的有益效果是:该一种机械加工用卡具,通过将工件放在工作台上壁,且贴紧受力板上,进而可通过手轮转动螺旋杆,使其通过顶板受力伸长带动承载体通过滑座向受力板移动,通过两个顶杆受力后移动,通过开设的导斜角会对助力杆进行挤压使助力杆移动,进而可使两个顶杆偏移对不规则形状工件或者规则形状的工件进行卡紧固定;也可通过翻转连杆,通过锁杆插入锁块内限位固定,使第一卡爪与第二卡爪相对,进而可进行装卡管类工件,也可通过安装垫块对较低的工件进行垫高;该设计不仅可对规则以及不规则的工件卡件固定,且同时可固定管类工件,并且便于拆卸清洁。Compared with the prior art, the beneficial effect of the present invention is that: in this kind of machining fixture, by placing the workpiece on the upper wall of the worktable and abutting against the force-bearing plate, the screw rod can be rotated by the handwheel, It is forced to extend through the top plate to drive the bearing body to move to the force-bearing plate through the sliding seat, and then move after being stressed by the two ejector rods. Offset the two ejector rods to clamp and fix irregular-shaped workpieces or regular-shaped workpieces; or by flipping the connecting rod and inserting the lock rod into the lock block to limit and fix the first and second jaws On the other hand, it is possible to clamp pipe workpieces, and also to heighten lower workpieces by installing spacers; this design can not only fix regular and irregular workpiece clamps, but also fix pipe workpieces, and Easy to disassemble for cleaning.
附图说明Description of drawings
图1为本发明的整体拆分结构示意图;Fig. 1 is the overall disassembly structure schematic diagram of the present invention;
图2为本发明的装配结构示意图;Fig. 2 is the assembly structure schematic diagram of the present invention;
图3为本发明的部分拆分结构示意图;Fig. 3 is the partial disassembly structure schematic diagram of the present invention;
图4为本发明的A局部放大结构示意图。FIG. 4 is a schematic diagram of the enlarged structure of part A of the present invention.
图中:1、工作台,2、驱动结构,21、顶板,22、第一螺栓,23、螺旋杆,3,受力夹紧结构,31、滑座,32、承载体,33、顶杆,34、助力杆,35、弹簧,36、传动杆,37、第一卡爪,38、顶盖,39、第二螺栓,4、辅助结构,41、受力板,42、滑块,43、垫块,44、锁杆,45、连杆,46、第二卡爪,47、锁块,5、手轮。In the figure: 1. Workbench, 2. Drive structure, 21, Top plate, 22, First bolt, 23, Screw rod, 3. Forced clamping structure, 31, Slide seat, 32, Bearing body, 33, Ejector rod , 34, booster rod, 35, spring, 36, transmission rod, 37, first jaw, 38, top cover, 39, second bolt, 4, auxiliary structure, 41, force plate, 42, slider, 43 , Pad, 44, lock lever, 45, connecting rod, 46, second jaw, 47, lock block, 5, hand wheel.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4,本发明提供一种技术方案:一种机械加工用卡具,包括:工作台1;驱动结构2,其可拆卸安置于工作台1上;受力夹紧结构3,其可拆卸安置于驱动结构2上;辅助结构4,其活动安置于工作台1上;驱动结构 2,包括:顶板21、两对结构相同的第一螺栓22以及螺旋杆23;工作台1为矩形结构,且其上壁中心部位处开设有第一滑道,并位于中心线左侧,工作台1左侧壁开设有两对结构相同的第一螺纹孔,且分别位于中心线前后两侧相互对称,并其上壁中心线右侧开设有第二互道,顶板21可拆卸安置于工作台1左侧壁上,且其侧壁开设有于第一螺纹孔相对应的结构相同的第一圆形通孔,并其中心线上开设有螺旋通孔,两对第一螺栓22其一端分别插装于顶板21第一圆形通孔内,且分别旋接于工作台1侧壁第一螺纹孔内,螺旋杆23 其一端活动插装于顶板21螺旋通孔内,且与顶板21相旋接;通过驱动结构2,可以使工件受力夹紧;受力夹紧结构3,包括:滑座31、承载体32、一对结构相同的顶杆33、助力杆34、弹簧35、传动杆36、第一卡爪37、顶盖38以及两对结构相同的第二螺栓39;滑座31活动嵌装于工作台1上壁第一滑道内,承载体32为矩形结构,且其四角部位处均开设有结构相同的第二螺纹孔,并其上壁右端中心线前后两侧均开设有结构相同的第一滑槽,承载体32上壁开设有与第一滑槽相垂直,且相贯通的第二滑槽,并其第一滑槽与第二滑槽内中心部位处均开设有结构相同的限位柱,承载体32上壁中心部位处开设有安装槽,并其槽右侧壁开设有U型豁口,承载体32固定焊接于滑座31上壁,且位于工作台1上方,并其左侧壁活动连接于螺旋杆23一端上,一对顶杆33 其中心部位处均开设有结构相同的贯通第一限位槽,且其一端均开设有第一导斜角,一对顶杆33分别活动嵌装于承载体32上壁第一滑槽内,且第一限位槽分别套装于限位柱上,助力杆34其中心部位处开设有贯通第二限位槽,并其两端均开设有与顶杆33一端第一导斜角相契合的第二导斜角,助力杆34 活动嵌装于承载体32上壁第二滑槽内,且其第二限位槽套装于限位柱上,弹簧35活动嵌装于承载体32上壁安装槽内,传动杆36其一端活动嵌装于承载体32上壁安装槽内,且贴合于弹簧35一端,并其另一端活动嵌装于安装槽侧壁U型滑槽内,第一卡爪37固定焊接于传动杆36另一端上,且位于一对顶杆33之间,顶盖38下壁开设有于承载体32相契合的凹槽,且其上壁四角部位处均开设有与承载体32上壁第二螺纹孔相对应的第二圆形通孔,顶盖38 可拆卸安置于承载体32上壁,两对第二螺栓39其一端分别贯穿于顶盖38四角部位第二圆形通孔内,且分别旋接于承载体32上壁第二螺纹孔内;通过受力夹紧结构3,可以使不规则工件加紧固定。1-4, the present invention provides a technical solution: a fixture for machining, comprising: a
作为优选方案,更进一步的,辅助结构4,包括:受力板41、滑块42、垫块43、锁杆44、连杆45、第二卡爪46以及锁块47;As a preferred solution, further, the
受力板41固定焊接于工作台1上壁,且位于右端壁沿处,并其上壁中心部位处开设有豁口,滑块42活动嵌装于工作台1上壁第二滑道内,垫块43 固定焊接于滑块42上,锁杆44其一端活动插装于受力板41前壁面,且位于顶端中心线上,并与豁口相通,连杆45其一端活动嵌装于受力板41豁口内,且中心部位处开设有第一矩形通孔,第二卡爪46固定焊接于连杆45另一端上,锁块47固定焊接于连杆45侧壁上,且与活动连接处在同一水平线上,并其中心部位处开设有第二矩形通孔。The force-bearing
作为优选方案,更进一步的,锁杆44为T型结构的矩形杆,用于设计需求,便于使连杆45卡锁固定。As a preferred solution, further, the locking
作为优选方案,更进一步的,滑块42与滑座31均为T型结构,便于安装。As a preferred solution, further, the sliding
作为优选方案,更进一步的,第一卡爪37与第二卡爪46结构相同,便于卡紧管件。As a preferred solution, further, the
作为优选方案,更进一步的,第一滑道与第二滑道均为T型结构,便于安装限位。As a preferred solution, further, the first slideway and the second slideway are both T-shaped structures, which are convenient for installation and position limit.
作为优选方案,更进一步的,螺旋杆23另一端上固定套装有手轮5,便于着力转动螺旋杆23。As a preferred solution, further, a
作为优选方案,更进一步的,传动杆36为T型结构,便于受力挤压弹簧 35。As a preferred solution, further, the
其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程,具体工作如下。The detailed connection means are known in the art. The following mainly introduces the working principle and process, and the specific work is as follows.
实施例:通过说明书附图1-4可知,首先,通过将工件放在工作台1上壁,且贴紧辅助结构4中的受力板41上,进而可通过手轮5转动驱动结构2 中的螺旋杆23,使其通过由第一螺栓22固定在工作台1侧壁的顶板21受力,将一端相对顶板21伸长带动受力夹紧结构3中的承载体32通过滑座31向受力板41移动,通过由第二螺栓39固定在承载体32上壁的顶盖38下的两个顶杆33受力后,通过内部限位柱限位移动,通过开设的导斜角会对助力杆34 进行挤压使助力杆34移动,进而可使两个顶杆33偏移对不规则形状工件或者规则形状的工件进行卡紧固定,通过通过第一卡爪37接触工件,经过传动杆36传动使弹簧35压缩,也可对工件进行辅助卡紧;也可通过翻转辅助结构4中的连杆45,使第一卡爪37与第二卡爪46相对,并通过锁杆44插入锁块47内限位固定,进而可通过第一卡爪37与第二卡爪46配合进行装卡管类工件,也可通过滑块42进行安装垫块43对较低的工件进行垫高。Example: As can be seen from the accompanying drawings 1-4 of the description, firstly, by placing the workpiece on the upper wall of the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| CN111230768B (en) | 2020-11-10 |
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