CN111230193A - A kind of carbon fiber composite plate slotting and trimming device - Google Patents
A kind of carbon fiber composite plate slotting and trimming device Download PDFInfo
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- CN111230193A CN111230193A CN202010157319.0A CN202010157319A CN111230193A CN 111230193 A CN111230193 A CN 111230193A CN 202010157319 A CN202010157319 A CN 202010157319A CN 111230193 A CN111230193 A CN 111230193A
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 48
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 48
- 239000002131 composite material Substances 0.000 title claims abstract description 45
- 238000009966 trimming Methods 0.000 title claims description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 238000013519 translation Methods 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 20
- 239000011120 plywood Substances 0.000 claims description 9
- 238000003801 milling Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 3
- 230000035939 shock Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 8
- 238000007688 edging Methods 0.000 abstract 2
- 239000000835 fiber Substances 0.000 abstract 2
- 230000007306 turnover Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/06—Grooving involving removal of material from the surface of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明属于碳纤维复合材料加工技术领域,特别是涉及一种碳纤维复合板材开槽削边装置。The invention belongs to the technical field of carbon fiber composite material processing, and in particular relates to a groove trimming device for a carbon fiber composite plate.
背景技术Background technique
碳纤维复合材料由于具有轻质高强优势,已经是航模制作,以及飞机制造常用的轻质高强材料,并且也将会逐渐广泛的应用于汽车领域。在航模和飞机制造过程中碳纤维复合材料的胶接是一项极为常用且非常关键的一个连接工艺,无论是原材料的加工处理,还是胶接工艺,要求都非常严格。在碳纤维复合材料板材胶接过程中,需要磨边或者在边上开槽以便增大胶接面的接触面积。但是由于复合材料较硬,采用传统的砂轮倒角不仅不易成形,还容易导致碳纤维复合材料烧伤,降低原材料处理质量。另外,砂轮片也不能对边进行开槽。传统的金属数控加工机床虽说能满足动作要求,但是转速达相对较低,不能切削碳纤维板,也不能装夹较大面积的板材。据此,设计一种不仅能倒角,还能对厚复合材料板边进行开槽,同时还能充分避免碳纤维复合材料烧伤的情况的装置,尤为必要。Due to its advantages of light weight and high strength, carbon fiber composite materials are already light and high strength materials commonly used in aircraft model manufacturing and aircraft manufacturing, and will gradually be widely used in the automotive field. The bonding of carbon fiber composites is a very common and critical connection process in the process of aircraft model and aircraft manufacturing. Whether it is the processing of raw materials or the bonding process, the requirements are very strict. During the bonding process of carbon fiber composite sheets, it is necessary to grind the edges or make grooves on the edges to increase the contact area of the bonding surface. However, due to the hardness of the composite material, the use of traditional grinding wheel chamfering is not only difficult to form, but also easily causes the carbon fiber composite material to burn, reducing the quality of raw material processing. In addition, the grinding wheel cannot be grooved on the edge. Although the traditional metal CNC machining machine can meet the action requirements, the rotational speed is relatively low, and it cannot cut carbon fiber plates, nor can it clamp large-area plates. Accordingly, it is particularly necessary to design a device that can not only chamfer the corners, but also groove the edge of the thick composite material, and at the same time fully avoid the burn of the carbon fiber composite material.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题就是克服上述现有技术的不足,而提供一种能充分避免碳纤维复合材料烧伤,从而适用于碳纤维复合板材开槽或削边(倒角)的专用加工装置。The technical problem to be solved by the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide a special processing device that can fully avoid the burn of carbon fiber composite materials and is suitable for grooving or chamfering (chamfering) of carbon fiber composite plates.
为解决上述技术问题,本发明采用的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
设计一种碳纤维复合板材开槽削边装置,包括工作台,刀具、刀具旋转驱动单元及其整体横向往复平移机构,还有板材装夹组件;其中刀具及旋转驱动单元与板材装夹组件,相对设于工作台上两侧;A carbon fiber composite plate slotting and trimming device is designed, which includes a worktable, a cutter, a cutter rotary drive unit and its integral transverse reciprocating translation mechanism, and a plate clamping assembly; wherein the cutter and the rotary drive unit are opposite to the plate clamping assembly. Set on both sides of the workbench;
所述板材装夹组件包括上夹板、下夹板及夹板支座,上夹板和下夹板通过所设紧固件连接在一起;下夹板通过一侧所设转轴转动连接在夹板支座上,夹板支座与工作台之间连接有支座固定架;The plate clamping assembly includes an upper splint, a lower splint and a splint support, and the upper splint and the lower splint are connected together by a set fastener; the lower splint is rotatably connected to the splint support through a rotating shaft set on one side, and the splint supports A support fixing frame is connected between the seat and the workbench;
所述夹板支座与其固定架之间设有支座升降调节机构,用于夹板相对于工作台的升降调节;所述支座固定架与工作台之间设有固定架纵向移动调节机构,用于夹板相对于刀具的水平间距调节;所述上夹板及下夹板相对于工作台为倾斜设置,下夹板与其支座之间设有夹板翻转机构,用于夹板相对于工作台的倾斜角度调节。Between the splint support and its fixing frame, a support lifting adjustment mechanism is arranged for the lifting adjustment of the splint relative to the workbench; between the support fixing frame and the workbench, there is a fixed frame longitudinal movement adjusting mechanism, which is used The horizontal spacing of the splint relative to the tool is adjusted; the upper splint and the lower splint are inclined relative to the worktable, and a splint turning mechanism is arranged between the lower splint and its support for adjusting the inclination angle of the splint relative to the worktable.
优选地,在上述碳纤维复合板材开槽削边装置中,所述下夹板与夹板支座之间同时设有减震机构。Preferably, in the above-mentioned carbon fiber composite board slotting and trimming device, a damping mechanism is simultaneously provided between the lower clamp plate and the clamp plate support.
优选地,在上述碳纤维复合板材开槽削边装置中,所述减震机构包括两个拉簧,分设于下夹板与夹板支座两侧之间。Preferably, in the above-mentioned device for grooving and trimming a carbon fiber composite sheet, the damping mechanism includes two tension springs, which are respectively arranged between the lower clamping plate and both sides of the clamping plate support.
优选地,在上述碳纤维复合板材开槽削边装置中,所述支座升降调节机构包括设于夹板支座一侧的滑块,相对于该滑块,在支座固定架上竖向设有长圆形导向槽,同时在夹板支座与工作台之间竖向设有丝杠丝母调节机构;在丝杠丝母调节机构作用下,夹板支座相对于工作台上下移动,滑块随着夹板支座沿所述长圆形导向槽上下匹配滑动。Preferably, in the above-mentioned device for grooving and trimming the carbon fiber composite sheet, the support lifting and adjusting mechanism includes a sliding block arranged on one side of the plywood support, and relative to the sliding block, the support fixing frame is vertically provided with There is an oblong guide groove, and a screw and nut adjustment mechanism is arranged vertically between the splint support and the worktable; The clamping plate support slides up and down along the long circular guide groove.
优选地,在上述碳纤维复合板材开槽削边装置中,沿支座固定架两侧竖向设有刻度尺,用以参照调节夹板相对于工作台的高度。Preferably, in the above-mentioned device for grooving and trimming the carbon fiber composite sheet, scales are vertically provided along both sides of the support fixing frame to adjust the height of the splint relative to the workbench with reference.
优选地,在上述碳纤维复合板材开槽削边装置中,所述固定架纵向移动调节机构包括调节螺栓,相对于该调节螺栓,在工作台上纵向设有长圆形导向槽,所述调节螺栓的螺杆部分穿接于该长圆形导向槽,并与支座固定架底部相连。Preferably, in the above-mentioned carbon fiber composite plate slotting and trimming device, the longitudinal movement adjustment mechanism of the fixing frame includes an adjustment bolt, and relative to the adjustment bolt, an oblong guide groove is longitudinally provided on the worktable, and the adjustment bolt The part of the screw rod penetrates through the long circular guide groove and is connected with the bottom of the support fixing frame.
优选地,在上述碳纤维复合板材开槽削边装置中,所述夹板翻转机构为丝杠丝母调节机构,该丝杠丝母调节机构安装在夹板支座上,其丝杆部分向上伸出,且末端抵触在下夹板上。Preferably, in the above-mentioned carbon fiber composite board slotting and trimming device, the splint turning mechanism is a lead screw and nut adjusting mechanism, and the lead screw and nut adjusting mechanism is installed on the splint support, and the lead screw portion thereof extends upwards, And the end touches the lower splint.
优选地,在上述碳纤维复合板材开槽削边装置中,沿夹板支座与转轴连接处外侧设有角度尺,用以参照调节夹板相对于工作台的倾斜角度。Preferably, in the above-mentioned carbon fiber composite board slotting and trimming device, an angle ruler is provided along the outer side of the connection between the splint support and the rotating shaft to adjust the inclination angle of the splint relative to the worktable.
优选地,在上述碳纤维复合板材开槽削边装置中,所述刀具包括铣刀及其卡头;所述刀具旋转驱动单元包括切削电机及切削电机座。Preferably, in the above-mentioned device for grooving and trimming a carbon fiber composite sheet, the cutter includes a milling cutter and its chuck; the cutter rotation driving unit includes a cutting motor and a cutting motor seat.
优选地,在上述碳纤维复合板材开槽削边装置中,所述刀具及刀具旋转驱动单元整体横向往复平移机构包括与切削电机座相连的传动丝杆及沿传动丝杆外部圆周向分别的多个导杆,各导杆通过固定架连接于工作台上,传动丝杆外端通过传动十字接连接有传动马达。Preferably, in the above-mentioned device for grooving and trimming the carbon fiber composite sheet, the overall transverse reciprocating translation mechanism of the cutter and the cutter rotation drive unit includes a drive screw connected to the cutting motor base and a plurality of respectively along the outer circumference of the drive screw. Guide rods, each guide rod is connected to the worktable through a fixing frame, and the outer end of the transmission screw rod is connected with a transmission motor through a transmission cross connection.
本发明技术方案的有益技术效果是:The beneficial technical effect of the technical solution of the present invention is:
1、在结构上,本发明采用上夹板、下夹板及紧固件夹紧碳纤维复合板材,结构简单,易于安装或拆卸;下夹板与夹板支座转动连接,并设有夹板翻转机构,用于夹板相对于工作台的倾斜角度调节,即板材边缘相对于切削刀具倾角可调节,从而根据实际加工需求,实现对碳纤维复合板材边缘的不同角度或不同位置的开槽或削边(倒角)。1. In terms of structure, the present invention adopts the upper splint, the lower splint and the fastener to clamp the carbon fiber composite plate, which has a simple structure and is easy to install or disassemble; The inclination angle of the splint relative to the worktable can be adjusted, that is, the inclination angle of the plate edge relative to the cutting tool can be adjusted, so as to realize the grooving or chamfering (chamfering) of the edge of the carbon fiber composite plate at different angles or positions according to the actual processing requirements.
2、在结构上,本发明增设支座升降调节机构,用于夹板相对于工作台的升降调节,即板材边缘相对于切削刀具的高低位置的调节;增设固定架纵向移动调节机构,用于夹板相对于刀具的水平间距调节,即板材边缘相对于切削刀具的前后位置的调节。可以同时辅以刻度尺,用以参照、实现精确调节。从而根据实际加工需求,实现对碳纤维复合板材边缘的不同角度或不同位置的开槽或削边(倒角)。2. In terms of structure, the present invention adds a support lifting adjustment mechanism for the lifting adjustment of the splint relative to the worktable, that is, the adjustment of the height of the edge of the plate relative to the cutting tool; the longitudinal movement adjustment mechanism for the fixed frame is added for the splint. Horizontal spacing adjustment relative to the tool, ie the adjustment of the front and rear position of the sheet edge relative to the cutting tool. It can be supplemented with a scale at the same time for reference and precise adjustment. Therefore, according to the actual processing requirements, the grooving or chamfering (chamfering) of the edge of the carbon fiber composite sheet at different angles or different positions can be realized.
3、在结构上,本发明在下夹板与夹板支座之间增设减震机构,用以缓冲碳纤维复合板材在切削过程中产生的震动,以确保加工精度。而且,刀具、刀具旋转驱动单元及其整体,可以沿工作台面做横向往复平移运动。因而操作使用方便,易于推广实施。3. In terms of structure, the present invention adds a shock absorption mechanism between the lower plywood and the plywood support to buffer the vibration generated by the carbon fiber composite plate during the cutting process, so as to ensure the machining accuracy. Moreover, the tool, the tool rotation driving unit and the whole thereof can perform lateral reciprocating translational movement along the work table. Therefore, it is convenient to operate and use, and easy to popularize and implement.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明,其中:The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1为本发明碳纤维复合板材开槽削边装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the carbon fiber composite sheet grooving and trimming device of the present invention;
图2为图1所示的另一角度的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of another angle shown in Fig. 1;
图3为下夹板及转轴的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of lower splint and rotating shaft;
图4为夹板支座的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the splint support;
图5为支座固定架的立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the support fixing frame;
图6为传动丝杆的立体结构示意图;Fig. 6 is the three-dimensional structure schematic diagram of the drive screw;
图7为切削电机座的立体结构示意图;FIG. 7 is a three-dimensional schematic diagram of a cutting motor seat;
图8为十字传动节的立体结构示意图;Fig. 8 is the three-dimensional structure schematic diagram of the cross drive joint;
图9为导杆及传动丝杆固定架的立体结构示意图;Fig. 9 is a three-dimensional schematic diagram of a guide rod and a drive screw fixing frame;
图10为碳纤维板边部倒角后的效果示意图;Figure 10 is a schematic diagram of the effect after the edge of the carbon fiber board is chamfered;
图11为碳纤维板边部开槽后的效果示意图;Figure 11 is a schematic diagram of the effect after the edge of the carbon fiber board is grooved;
图中序号:A、传动马达,B、传动十字接,C、导杆,D、固定架,E、传动丝杆,F、切削电机座,G、切削电机,H、铣刀卡头,J、铣刀,K、固定螺丝,L、上夹板,M、碳纤维板,N、支座固定架,O、固定螺丝,P、工作台,Q、下夹板,R、刻度尺,S、角度尺,T、调节丝杆,U、拉簧,V、夹板支座,X、长圆形导向槽,Y、调节螺栓;Serial number in the picture: A, transmission motor, B, transmission cross connection, C, guide rod, D, fixed frame, E, transmission screw, F, cutting motor seat, G, cutting motor, H, milling cutter chuck, J , milling cutter, K, fixing screw, L, upper splint, M, carbon fiber board, N, support holder, O, fixing screw, P, worktable, Q, lower splint, R, scale, S, angle ruler , T, adjusting screw, U, tension spring, V, splint support, X, oval guide groove, Y, adjusting bolt;
1、5、7、10、14、15、16、21、22、螺纹孔,2、4、螺丝,3、转轴,6、转轴孔,8、滑块,9、长圆形导向槽,11、18、19、销轴孔,12、13、螺柱,17、安装孔,20、导杆安装孔。1, 5, 7, 10, 14, 15, 16, 21, 22, threaded hole, 2, 4, screw, 3, shaft, 6, shaft hole, 8, slider, 9, oval guide groove, 11 , 18, 19, pin hole, 12, 13, stud, 17, mounting hole, 20, guide rod mounting hole.
具体实施方式Detailed ways
下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚完整的描述,显然所描述的实施例仅为本发明示意性的部分具体实施方式,并非用以限定本发明的范围,任何本领域的技术人员在不脱离本发明构思和原则的前提下所做出的等同变化与修改,均应属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. Obviously, the described embodiments are only schematic partial implementations of the present invention, and are not intended to limit the scope of the present invention. , any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention shall fall within the protection scope of the present invention.
实施例Example
参见图1-2,图中,本发明碳纤维复合板材开槽削边装置,包括传动马达A,传动十字接B,导杆C,固定架D,传动丝杆E,切削电机座F,切削电机G,铣刀卡头H,铣刀J,固定螺丝K,上夹板L,夹板支座V,固定螺丝O ,工作台P ,下夹板Q ,刻度尺R ,角度尺S ,调节丝杆T,拉簧U,支座固定架N等。Referring to Figure 1-2, in the figure, the carbon fiber composite sheet slotting and trimming device of the present invention includes a transmission motor A, a transmission cross connection B, a guide rod C, a fixing frame D, a transmission screw E, a cutting motor seat F, and a cutting motor G, milling cutter chuck H, milling cutter J, fixing screw K, upper splint L, splint support V, fixing screw O, worktable P, lower splint Q, scale R, angle ruler S, adjusting screw T, Tension spring U, support bracket N, etc.
其中,由铣刀J及铣刀卡头H组装成刀具,切削电机G及切削电机座F构成刀具旋转驱动单元。上夹板L、下夹板Q及夹板支座V构成碳纤维板装夹组件。刀具及旋转驱动单元与板材装夹组件,相对设于工作台P上两侧。Among them, the milling cutter J and the milling cutter chuck H are assembled to form a cutter, and the cutting motor G and the cutting motor base F constitute a cutter rotation driving unit. The upper plywood L, the lower plywood Q and the plywood support V constitute a carbon fiber board clamping assembly. The cutter and the rotary drive unit and the plate clamping assembly are arranged on both sides of the worktable P opposite to each other.
上夹板L和下夹板Q通过所设固定螺丝K连接在一起,用于夹紧碳纤维板M。相对于固定螺丝K,在下夹板上设有螺纹孔1(参见图3)。下夹板Q通过一侧所设转轴3(参见图3)转动连接在夹板支座V上,夹板支座V与工作台P之间连接有支座固定架N。相对于转轴3,在夹板支座V上设有转轴孔6(参见图4)。The upper splint L and the lower splint Q are connected together by the set fixing screws K for clamping the carbon fiber board M. Relative to the fixing screw K, there is a threaded
下夹板Q与夹板支座V两侧之间分设有两个拉簧U,用以缓冲碳纤维复合板材在切削过程中产生的震动,以确保加工精度。相对于拉簧U,在下夹板Q与夹板支座V的侧面分别设有用于钩挂的螺丝2(参见图3)和螺丝4(参见图4)。Two tension springs U are arranged between the lower splint Q and the two sides of the splint support V, which are used to buffer the vibration generated by the carbon fiber composite plate during the cutting process, so as to ensure the machining accuracy. Relative to the tension spring U, a screw 2 (refer to Figure 3) and a screw 4 (refer to Figure 4) for hooking are respectively provided on the sides of the lower clamp plate Q and the clamp plate support V.
夹板支座V一侧设有滑块8(参见图4),相对于该滑块8,在支座固定架N上竖向设有长圆形导向槽9(参见图5)。并且在夹板支座V与工作台P之间竖向设有丝杠丝母调节机构(所含调节丝杆T),该丝杠丝母调节机构安装在工作台P上,调节丝杆T向上伸出,且末端顶紧在夹板支座V上。此外,还有固定螺丝O穿过长圆形导向槽9与滑块8螺纹固定连接。相对于该固定螺丝O,在滑块8上设有螺纹孔7(参见图4)。切削工作时,固定螺丝O处于拧紧状态,夹板支座V连同滑块通过固定螺丝O固定连接在支座固定架N上,而且调节丝杆T末端顶紧在夹板支座V上,起支撑作用。当需要调节时,松开固定螺丝O,调节丝杆T向下旋出,在自身重力作用下,夹板支座V相对于工作台P可以向下移动,滑块8随着夹板支座沿所述长圆形导向槽9向下匹配滑动;反之,松开固定螺丝O后,调节丝杆T向上旋进,将夹板支座V相对于工作台P向上顶起。由滑块及导向槽配合构成的滑动连接结构,在夹板支座相对于工作台上下移动中,起到导向作用。A sliding
此外,沿支座固定架N两侧竖向设有刻度尺R,用以参照调节夹板相对于工作台的高度。In addition, scales R are vertically arranged along both sides of the support fixing frame N to adjust the height of the splint relative to the workbench for reference.
支座固定架N底部相连有调节螺栓Y,相对于该调节螺栓,在工作台上纵向设有长圆形导向槽X,调节螺栓的螺杆部分穿接于该长圆形导向槽。相对于调节螺栓,在支座固定架N底部设有螺纹孔10(参见图5)。切削过程中,调节螺栓拧紧,将支座固定架与工作台固连在一起,当需要调节夹板相对于刀具的水平间距时,调节螺栓松开,在外力作用下支座固定架可以伴随调节螺栓沿长圆形导向槽纵向移动。An adjustment bolt Y is connected to the bottom of the support fixing frame N. Relative to the adjustment bolt, an oblong guide groove X is longitudinally provided on the worktable, and the screw part of the adjustment bolt passes through the oblong guide groove. Relative to the adjusting bolts, there are threaded
下夹板Q与夹板支座V之间设有丝杠丝母调节机构,该丝杠丝母调节机构安装在夹板支座V上,其丝杆部分向上伸出,且末端抵触在下夹板Q上。相对于其丝杆部分,在夹板支座V上设有螺纹孔5(参见图4)。用于夹板相对于工作台的倾斜角度调节。此外,沿夹板支座V与转轴3连接处外侧设有角度尺S,用以参照调节夹板相对于工作台的倾斜角度。Between the lower splint Q and the splint support V, there is a lead screw and nut adjusting mechanism. The lead screw and nut adjusting mechanism is installed on the splint support V, and its lead screw part extends upwards, and the end touches the lower splint Q. A threaded
与切削电机座F相连的传动丝杆E及沿传动丝杆外部圆周向分别的多个导杆C,各导杆C及传动丝杆E通过固定架D连接于工作台P上,传动丝杆E外端通过传动十字接B连接有传动马达A。在传动马达A及传动丝杆E作用下,可以带动刀具、刀具旋转驱动单元整体沿工作台横向往复平移,对碳纤维复合板材边缘的不同角度或不同位置开槽或削边(倒角)。其中,导杆C在该往复进给平移过程中起到导向作用。The drive screw E connected with the cutting motor base F and a plurality of guide rods C respectively along the outer circumference of the drive screw rod, each guide rod C and the drive screw rod E are connected to the worktable P through the fixing frame D, and the drive screw rods The outer end of E is connected with the transmission motor A through the transmission cross connection B. Under the action of the drive motor A and the drive screw E, the tool and the tool rotation drive unit can be driven to reciprocate and translate laterally along the worktable as a whole, and the edges of the carbon fiber composite sheet at different angles or positions can be grooved or edged (chamfered). Wherein, the guide rod C plays a guiding role in the reciprocating feed translation process.
参见图6,传动丝杆E一端通过螺柱13与切削电机座F相连,相对于螺柱13,切削电机座F上设有螺纹孔14(参见图7)。传动丝杆E另一端通过销轴与传动十字接B连接,相对于销轴,传动丝杆E上设有销轴孔11,传动十字接B上设有销轴孔18(参见图8)。传动丝杆E与固定架D通过螺柱12连接,相对于螺柱12,在固定架D上设有螺纹孔21(参见图9)。Referring to FIG. 6 , one end of the drive screw E is connected to the cutting motor base F through a
此外,参见图7,切削电机座F上还设有与导杆C螺纹固定连接的螺纹孔15,切削电机G安装孔17。而且,切削电机安装好后,通过锁紧螺丝固定,相对于锁紧螺丝,在切削电机座F上设有螺纹孔16。In addition, referring to FIG. 7 , the cutting motor base F is also provided with a threaded
此外,参见图8,传动十字接B上还设有与传动马达A动力输出端销轴连接的销轴孔19。In addition, referring to FIG. 8 , the transmission cross connection B is also provided with a
此外,参见图9,固定架D上还设有导杆安装孔20。固定架D通过紧固螺丝与工作台固连在一起。相对于紧固螺丝,在固定架D底部设有螺纹孔22。In addition, referring to FIG. 9 , a guide
本发明通过设置夹板翻转机构,用于夹板相对于工作台的倾斜角度调节,即板材边缘相对于切削刀具倾角可调节;增设支座升降调节机构,用于夹板相对于工作台的升降调节,即板材边缘相对于切削刀具的高低位置的调节;增设固定架纵向移动调节机构,用于夹板相对于刀具的水平间距调节,即板材边缘相对于切削刀具的前后位置的调节。可以同时辅以角度尺、刻度尺,用以参照、实现精确调节。在传动马达A及传动丝杆E作用下,可以带动刀具、刀具旋转驱动单元整体沿工作台横向往复平移,根据实际加工需求,实现对碳纤维复合板材边缘的不同角度或不同位置的开槽或削边(倒角)。碳纤维板边部倒角后的效果示意图参见图10,其倒角角度为α;碳纤维板边部开槽后的效果示意图参见图11。In the present invention, a splint turning mechanism is provided to adjust the inclination angle of the splint relative to the worktable, that is, the inclination angle of the plate edge relative to the cutting tool can be adjusted; Adjustment of the high and low position of the edge of the plate relative to the cutting tool; adding a longitudinal movement adjustment mechanism of the fixed frame to adjust the horizontal spacing of the splint relative to the tool, that is, the adjustment of the front and rear position of the edge of the plate relative to the cutting tool. It can be supplemented with an angle ruler and a scale ruler at the same time for reference and accurate adjustment. Under the action of the drive motor A and the drive screw E, the tool and the tool rotation drive unit can be driven to reciprocate and translate laterally along the worktable as a whole. According to the actual processing requirements, the grooving or cutting of the edge of the carbon fiber composite sheet at different angles or different positions can be realized. edge (chamfer). Figure 10 shows the effect of chamfering the edge of the carbon fiber board, and the chamfering angle is α;
此外,在下夹板与夹板支座之间增设减震机构,用以缓冲碳纤维复合板材在切削过程中产生的震动,以确保加工精度。因而整体结构,性能可靠,操作使用方便,易于推广实施。In addition, a shock absorption mechanism is added between the lower plywood and the plywood support to buffer the vibration generated by the carbon fiber composite sheet during the cutting process to ensure machining accuracy. Therefore, the overall structure, reliable performance, convenient operation and use, and easy promotion and implementation.
对所公开实施例的上述说明,使本领域技术人员能够实现或使用本发明。对这些实施例的多处修改对本领域技术人员来说是显而易见的,本文中所定义的一般原理可以在不脱离发明的精神或范围的前提下,在其它实施例中实现。因此,本发明将不限制于本文所显示的这些实施例,而是要符合与本文公开原理和新颖特点相一致的最宽范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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