CN111229965A - a feeding device - Google Patents
a feeding device Download PDFInfo
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- CN111229965A CN111229965A CN202010222287.8A CN202010222287A CN111229965A CN 111229965 A CN111229965 A CN 111229965A CN 202010222287 A CN202010222287 A CN 202010222287A CN 111229965 A CN111229965 A CN 111229965A
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- sprocket
- tray
- chain
- pair
- lifting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/24—Devices for removing sheets from a stack
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Abstract
Description
技术领域technical field
本发明属于板材加工技术领域,特别涉及一种上料装置。The invention belongs to the technical field of sheet metal processing, and particularly relates to a feeding device.
背景技术Background technique
冲床可用于各类金属薄板零件加工,可一次性自动完成多种复杂孔型和浅拉伸成型加工,按要求加工不同尺寸和孔距的不同形状的孔,生产效率高,其在制造业中广泛使用。The punching machine can be used for the processing of various metal sheet parts, and can automatically complete a variety of complex hole patterns and shallow drawing forming processing at one time, and process holes of different sizes and hole spacings according to requirements, with high production efficiency, which is widely used in the manufacturing industry. widely used.
冲床生产过程中, 需要先完成原料的上料,加工完成后,要完成成品料的下料,传统的上下料工作,基本需要依靠人工来完成,上下料工作占用了冲压生产的很大一部分时间,效率低下;现有技术中,使用上料装置完成板材的上下料,需要人工将原料依次搬运至冲床加工位,无法完成原料的自动存储,劳动强度大。In the production process of the punch press, it is necessary to complete the feeding of the raw materials first. After the processing is completed, the unloading of the finished materials must be completed. The traditional loading and unloading work basically needs to be done manually, and the loading and unloading work takes up a large part of the stamping production time. , the efficiency is low; in the prior art, using the feeding device to complete the loading and unloading of the board requires manual transportation of the raw materials to the punching machine processing position in turn, and the automatic storage of the raw materials cannot be completed, which is labor-intensive.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,克服现有技术中的不足之处,提供一种上料装置,解决了现有技术中无法自动存储原料的技术难题,本发明可实现原料的自动上料,结构巧妙,降低劳动强度。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a feeding device, which solves the technical problem that the raw materials cannot be automatically stored in the prior art. The present invention can realize automatic feeding of raw materials, and has an ingenious structure. Reduce labor intensity.
本发明的目的是这样实现的:一种上料装置,包括料架,所述料架在高度方向上排布有若干用于放置托盘的托盘轨道,所述托盘可沿着托盘轨道移动,料架在前后方向上的一侧连接有可升降的堆垛机构,所述堆垛机构包括升降架和移动链条,所述升降架上可转动地连接有一对驱动链轮,两个驱动链轮分别连接在升降架的左右两端,所述升降架输送方向的两端分别可转动地连接有一对换向链轮一和一对换向链轮二,驱动链轮经移动链条与换向链轮一和换向链轮二连接,每个移动链条上均连接有链条卡勾,链条卡勾可勾住托盘。The object of the present invention is achieved as follows: a feeding device includes a material rack, the material rack is arranged with a plurality of tray rails for placing trays in the height direction, the trays can move along the tray rails, the material One side of the frame in the front-rear direction is connected with a stacking mechanism that can be lifted and lowered. The stacking mechanism includes a lifting frame and a moving chain. A pair of driving sprockets are rotatably connected to the lifting frame, and the two driving sprockets are respectively Connected to the left and right ends of the lifting frame, the two ends of the lifting frame in the conveying direction are respectively rotatably connected with a pair of reversing sprockets and a pair of reversing sprockets. The driving sprocket passes through the moving chain and the reversing sprocket. The first is connected with the second reversing sprocket, and each moving chain is connected with a chain hook, which can hook the tray.
本发明中,最下面的一层托盘轨道为原料层角钢轨道,托盘轨道在高度方向上间隔分布,便于存储原料(原料摆放在托盘上,可根据需要将托盘放入对应的托盘轨道上),满足不同高度的物料存储;当需要将原料输送至原料层角钢轨道上时,升降架移动至对应的托盘轨道所在高度停下,驱动链轮转动,驱动链轮经移动链条带动换向链轮一和换向链轮二,换向链轮一和换向链轮二带动链条卡勾朝着托盘轨道所在方向移动,当链条卡勾移动至换向链轮一所在位置时,链条卡勾落入卡爪内,驱动链轮反向转动,卡爪勾住链条卡勾,链条卡勾带动托盘进入升降架,当链条卡勾移动至换向链轮二所在位置时,链条卡勾绕着换向链轮二转动,链条卡勾脱离卡爪时,驱动链轮停止转动;升降架降至原料层角钢轨道,驱动链轮转动,链条卡勾卡入卡爪后带动托盘往料架所在方向移动,当链条卡勾移动至换向链轮一所在位置时,换向链轮一继续转动,链条卡勾脱离卡爪,驱动链轮停止转动,此时托盘在原料层角钢轨道上,实现原料的上料工作,使用其它运料机构将原料运走进行下一步工序;本发明可实现原料的自动上料,结构巧妙,工作可靠,降低劳动强度;可应用于冲床加工的上下料工作中。In the present invention, the bottom layer of the pallet track is the raw material layer angle steel track, and the pallet tracks are spaced apart in the height direction, which is convenient for storing raw materials (the raw materials are placed on the pallet, and the pallet can be placed on the corresponding pallet track as needed) , to meet the storage of materials of different heights; when the raw materials need to be transported to the angle steel track of the raw material layer, the lifting frame moves to the height of the corresponding pallet track and stops, the driving sprocket rotates, and the driving sprocket drives the reversing sprocket through the moving chain. 1 and reversing
为了进一步实现上料,所述托盘的左右两侧均设置有卡爪,所述卡爪相对堆垛机构设置,所述卡爪可勾住链条卡勾,链条卡勾转动时可脱离卡爪。In order to further realize feeding, the left and right sides of the tray are provided with claws, which are arranged relative to the stacking mechanism.
为了避免托盘与堆垛机构和托盘轨道之间的接缝处的撞击,所述升降架相对料架设置的一侧可转动地连接有一对支撑滚轮,升降架上设有一对托盘导轨,所述托盘可沿着托盘导轨滚动,在左右方向上,一对支撑滚轮在一对换向链轮之间,在前后方向上,托盘沿着固定轨道滚动时,一对支撑滚轮可将托盘向上顶起。In order to avoid the collision at the joint between the pallet, the stacking mechanism and the pallet track, a pair of support rollers are rotatably connected to the side where the lift frame is arranged relative to the material frame, and a pair of pallet guide rails are arranged on the lift frame. The pallet can roll along the pallet guide rail. In the left and right direction, a pair of support rollers are between a pair of reversing sprockets. In the front and rear direction, when the pallet rolls along the fixed track, a pair of support rollers can push the pallet upwards. .
为了进一步实现托盘的移动,所述托盘的左右两端可转动地连接有两对转动滚轮,转动滚轮可沿着托盘轨道和托盘导轨滚动,每对转动滚轮之间的托盘下侧设有垫块,垫块可与支撑滚轮接触;此设计中,正常情况下转动滚轮在托盘轨道上滚动,当转动滚轮接近堆垛机构与托盘轨道之间的接缝时,支撑滚轮与垫块接触,托盘整体被支撑滚轮抬高,使转动滚轮处于悬空状态,当支撑滚轮离开垫块时,转动滚轮则通过接缝,顺利的落至托盘导轨上,避免了托盘与接缝处撞击的问题,提高安全性及转动滚轮的使用寿命。In order to further realize the movement of the tray, the left and right ends of the tray are rotatably connected with two pairs of rotating rollers, the rotating rollers can roll along the tray track and the tray guide rail, and the underside of the tray between each pair of rotating rollers is provided with a pad block , the pad can be in contact with the support roller; in this design, the rotating roller rolls on the pallet track under normal circumstances, when the rotating roller approaches the seam between the stacking mechanism and the pallet track, the support roller contacts the pad, and the pallet as a whole It is raised by the supporting roller, so that the rotating roller is in a suspended state. When the supporting roller leaves the pad, the rotating roller passes through the seam and smoothly falls to the tray guide rail, avoiding the collision between the tray and the seam, and improving the safety. and the service life of the rotating rollers.
为了进一步实现堆垛机构的升降,所述料架的上部固定连接有升降电机,所述升降电机上连接有传动链轮,料架的上部可转动地连接有传动轴,所述传动轴上连接有从动链轮,所述传动轴的左右两端分别连接有升降链轮,所述传动链轮与从动链轮传动连接,所述升降架朝上的一侧连接有两个链条连接件,所述升降链轮经升降链条与对应的链条连接件连接。In order to further realize the lifting and lowering of the stacking mechanism, the upper part of the material rack is fixedly connected with a lifting motor, the lifting motor is connected with a transmission sprocket, and the upper part of the material rack is rotatably connected with a transmission shaft, which is connected to the transmission shaft There is a driven sprocket, the left and right ends of the transmission shaft are respectively connected with a lift sprocket, the drive sprocket is connected to the driven sprocket in a driving manner, and the upward side of the lift frame is connected with two chain connectors , the lifting sprocket is connected with the corresponding chain connecting piece through the lifting chain.
为了进一步实现链条卡勾的移动,所述升降架上固定连接有转动电机,转动电机上连接有转动链轮,升降架上可转动地连接有驱动轴,转动链轮经链条传动连接有连接链轮,驱动链轮经移动链条与对应的换向链轮一和换向链轮二连接,每个移动链条上均连接有一对链条卡勾。In order to further realize the movement of the chain hook, a rotating motor is fixedly connected to the lifting frame, a rotating sprocket is connected to the rotating motor, a driving shaft is rotatably connected to the lifting frame, and a connecting chain is connected to the rotating sprocket through the chain drive. The driving sprocket is connected with the corresponding reversing sprocket 1 and reversing
附图说明Description of drawings
图1为本发明的立体结构图。FIG. 1 is a three-dimensional structural diagram of the present invention.
图2为本发明中实现堆垛机构升降运动的原理结构图。FIG. 2 is a schematic structural diagram of realizing the lifting and lowering motion of the stacking mechanism in the present invention.
图3为本发明中堆垛机构的立体结构图一。FIG. 3 is a perspective structural view 1 of the stacking mechanism in the present invention.
图4为本发明中堆垛机构的立体结构图二。FIG. 4 is a second perspective structure diagram of the stacking mechanism in the present invention.
图5为本发明中的托盘进出堆垛机构的运动原理结构图。FIG. 5 is a structural diagram of the movement principle of the pallet in and out stacking mechanism in the present invention.
图6为本发明中托盘的立体结构图。FIG. 6 is a three-dimensional structural view of the tray in the present invention.
图7为本发明中托盘在堆垛机构上的结构图。FIG. 7 is a structural diagram of the pallet on the stacking mechanism in the present invention.
图8为本发明中的支撑滚轮将托盘前部顶起使托盘前部处于悬空状态时的结构图。FIG. 8 is a structural diagram when the support rollers in the present invention push up the front part of the tray so that the front part of the tray is in a suspended state.
图9为本发明中的托盘前部的转动滚轮过堆垛机构与料库的接缝处时前部的转动滚轮处于悬浮状态的结构图。FIG. 9 is a structural diagram of the rotating roller at the front of the tray in a suspended state when the rotating roller at the front of the tray passes through the seam between the stacking mechanism and the material storehouse in the present invention.
图10为本发明中的托盘前部的转动滚轮落到托盘轨道上的结构图。FIG. 10 is a structural diagram of the rotating roller at the front of the tray falling onto the tray track in the present invention.
图11为本发明中的支撑滚轮将托盘后部顶起使后部的转动滚轮脱离托盘导轨而处于悬浮状态时的结构图。11 is a structural diagram of the present invention when the support roller pushes up the rear of the tray so that the rear rotating roller is separated from the tray guide rail and is in a suspended state.
图12为本发明中的托盘后部的转动滚轮过堆垛机构与料库的接缝而处于悬浮状态时的结构图。12 is a structural diagram of the present invention when the rotating roller at the rear of the pallet passes through the seam between the stacking mechanism and the material storehouse and is in a suspended state.
图13为本发明中的两对转动滚轮均落到托盘轨道上的结构图。Fig. 13 is a structural diagram of the two pairs of rotating rollers in the present invention both falling on the tray track.
图14为本发明中链条卡勾即将脱离卡爪时的结构示意图。FIG. 14 is a schematic structural diagram of the chain hook in the present invention when it is about to be separated from the jaw.
其中,1堆垛机构,101链条连接件,102升降架,103换向链轮一,104驱动轴,105连接链轮,106转动电机,107转动链轮,108支撑滚轮,109驱动链轮,110托盘导轨,111链条卡勾,112换向链轮二,113移动链条,2升降链轮,3传动链轮,4 升降电机,5料架,6从动链轮,7传动轴,8托盘,9托盘轨道,10卡爪,11转动滚轮,12垫块,13重块,14升降链条。Among them, 1 stacking mechanism, 101 chain connecting piece, 102 lifting frame, 103 reversing sprocket one, 104 driving shaft, 105 connecting sprocket, 106 rotating motor, 107 rotating sprocket, 108 supporting roller, 109 driving sprocket, 110 pallet guide rail, 111 chain hook, 112 reversing
具体实施方式Detailed ways
下面结合附图对本发明进行进一步说明。The present invention will be further described below with reference to the accompanying drawings.
如图1~14所示的一种上料装置,包括料架5,料架5在高度方向上排布有若干用于放置托盘8的托盘轨道9,托盘8可沿着托盘轨道9移动,料架5在前后方向上的一侧连接有可升降的堆垛机构1,堆垛机构1包括升降架102和移动链条113,升降架102上可转动地连接有一对驱动链轮109,两个驱动链轮109分别连接在升降架102的左右两端,升降架102输送方向的两端分别可转动地连接有一对换向链轮一103和一对换向链轮二112,换向链轮一103相对料架5设置,换向链轮二112远离料架5设置,驱动链轮109经移动链条113与换向链轮一103和换向链轮二112连接,每个移动链条113上均连接有链条卡勾111,链条卡勾111可勾住托盘8,托盘8的左右两侧均设置有卡爪10,卡爪10相对堆垛机构1设置,卡爪10可勾住链条卡勾111,链条卡勾111转动时可脱离卡爪10。A feeding device as shown in FIGS. 1 to 14 includes a
为了进一步实现堆垛机构1的升降,料架5的上部固定连接有升降电机4,升降电机4上连接有传动链轮3,料架5的上部可转动地连接有传动轴7,传动轴7上连接有从动链轮6,传动轴7的左右两端分别连接有升降链轮2,传动链轮3与从动链轮6传动连接,升降架102朝上的一侧连接有两个链条连接件101,升降链轮2经升降链条14与对应的链条连接件101连接,两个链条连接件101关于升降架102在左右方向上的中心对称设置,升降链轮2上连接有升降链条14,升降链条14的一端连接有重块13,升降链条14的另一端与链条连接件101连接。In order to further realize the lifting and lowering of the stacking mechanism 1, the upper part of the
为了进一步实现链条卡勾111的移动,升降架102上固定连接有转动电机106,转动电机106上连接有转动链轮107,升降架102上可转动地连接有驱动轴104,两个驱动链轮109分别连接在驱动轴104的两端,转动链轮107经链条传动连接有连接链轮105(本申请中链条没有画出,链条为现有技术),驱动链轮109经移动链条113与对应的换向链轮一103和换向链轮二112连接,每个移动链条113上均连接有一对链条卡勾111。In order to further realize the movement of the
为了避免托盘8与堆垛机构1和托盘轨道9之间的接缝处的撞击,升降架102相对料架5设置的一侧可转动地连接有一对支撑滚轮108,升降架102上设有一对托盘8导轨110,托盘8可沿着托盘8导轨110滚动,在左右方向上,一对支撑滚轮108在一对换向链轮一103之间,在前后方向上,托盘8沿着固定轨道滚动时,一对支撑滚轮108可将托盘8向上顶起;托盘8的左右两端可转动地连接有两对转动滚轮11,两对转动滚轮11关于托盘8在前后方向上的中心对称设置,转动滚轮11可沿着托盘轨道9和托盘8导轨110滚动,每对转动滚轮11之间的托盘8下侧设有垫块12,垫块12可与支撑滚轮108接触。In order to avoid the collision between the
本发明中,最下面的一层托盘轨道9为原料层角钢轨道,托盘轨道9在高度方向上间隔分布,便于存储原料(原料摆放在托盘8上,可根据需要将托盘8放入对应的托盘轨道9上),满足不同高度的物料存储;当需要将原料从堆垛机构1输送至托盘轨道9上时,升降电机4动作,升降电机4带动传动链轮3转动,传动链轮3经传动链条带动从动链轮6转动,从动链轮6带动传动轴7转动,传动轴7带动升降链轮2转动,升降链条14带动升降架102的升降,当升降架102移动至对应层的托盘轨道9所在高度处时,升降电机4停止动作,转动电机106动作,转动链轮107转动,转动链轮107经链条带动连接链轮105的转动,连接链轮105的转动驱动轴104的转动,驱动轴104的转动带动驱动链轮109的转动,驱动链轮109经移动链条113带动换向链轮一103和换向链轮二112的转动,换向链轮一103和换向链轮二112带动链条卡勾111朝着托盘轨道9所在方向移动,当链条卡勾111移动至换向链轮一103所在位置时,链条卡勾111继续转动,卡爪10脱离链条卡勾111时,托盘8落在对应的托盘轨道9上,将托盘8从升降架102上送入托盘轨道9的过程中,托盘8左右两端的转动滚轮11在托盘8导轨110上滚动,当转动滚轮11接近堆垛机和料库之间的接缝时,支撑滚轮108与托盘8下侧的垫块12接触,托盘8整体被支撑滚轮108抬高,托盘8的滚轮处于悬空状态,托盘8的滚轮通过接缝后顺利的落到对应的托盘轨道9上,避免托盘8与托盘轨道9接缝处撞击的问题,提高安全性以及转动滚轮11的寿命;本发明实现冲床上料的工作以及板料的存储,堆垛机构1、托盘轨道9和托盘8的联合设置,实现托盘8的进出和上下运动,通过链条卡勾111和卡爪10的联合设计,实现托盘8随着链条卡勾111的移动,同时托盘8脱离链条卡勾111也很方便,结构巧妙;升降架102与托盘轨道913之间有缝隙,托盘8导轨110和托盘轨道9很难控制同样高度,托盘8从堆垛机构1进入料库内或托盘8从料库进入堆垛机构1上时,拿托盘8从堆垛机构1进入料库内举例说明,转动滚轮11在托盘8导轨110上滚动,当转动滚轮11接近接缝时,支撑滚轮108与托盘8上的垫块12接触,托盘8整体被支撑滚轮108抬高,转动滚轮11处于悬空状态,当支撑滚轮108离开垫块12时,转动滚轮11则通过接缝,顺利的落到托盘轨道9上,避免了托盘8与托盘轨道9接缝处撞击的问题,提高安全性及转动滚轮11的使用寿命;可应用于冲床加工的上料工作中。In the present invention, the bottom layer of
本发明并不局限于上述实施例,在本发明公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本发明的保护范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some of the technical features according to the disclosed technical contents without creative work. Modifications, replacements and modifications are all within the protection scope of the present invention.
Claims (6)
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