Disclosure of Invention
An object of the present invention is to provide a flatness adjustment module and apparatus capable of improving flatness of a press-formed article.
In order to achieve the above object, in one aspect, the present invention provides a flatness adjustment module for improving flatness of a press-formed part, wherein the press-formed part is provided with a plurality of first press grooves recessed upward and a plurality of second press grooves recessed downward; the flatness adjustment module includes:
the bottom of the upper die assembly is provided with an upper die cavity matched with the upper surface of the stamping forming part in shape, and a plurality of upper jacking blocks for downwards propping against the back surface of the first groove are arranged at positions corresponding to the back surface of the first groove of the first stamping groove;
The top of the lower die assembly is provided with a lower die cavity matched with the shape of the lower surface of the stamping forming part, and a plurality of lower jacking blocks for propping up against the back surface of the second groove are arranged at positions corresponding to the back surface of the second groove of the second stamping groove.
Preferably, the upper die assembly comprises an upper die plate with an upper accommodating cavity at the bottom and an upper embedded block detachably arranged in the upper accommodating cavity, and the upper die cavity is positioned at the bottom of the upper embedded block;
the lower die assembly comprises a lower die plate with a lower accommodating cavity at the top and a lower embedded block detachably arranged in the lower accommodating cavity, and the lower die cavity is positioned at the top of the lower embedded block.
Preferably, the method further comprises:
the upper embedded block is detachably arranged in the upper accommodating cavity through the first fixing bolt;
and the lower embedded block is detachably arranged in the lower accommodating cavity through the second fixing bolt.
Preferably, the upper insert is provided with a plurality of upper slots extending along the horizontal direction, and the upper top block is spliced with the upper slots;
the lower embedded block is provided with a plurality of lower slots extending along the horizontal direction, and the lower jacking block is spliced with the lower slots.
Preferably, the groove width of the upper slot is gradually reduced from the bottom of the groove to the notch, and the shape of the upper end of the upper jacking block is matched with the upper slot;
the groove width of the lower slot is gradually reduced from the bottom of the groove to the notch, and the shape of the lower end of the lower ejector block is matched with that of the lower slot.
Preferably, the number of the upper slots is greater than the number of the upper top blocks, and the number of the lower slots is greater than the number of the lower top blocks.
Preferably, the distances between two adjacent upper slots are equal, and the distances between two adjacent lower slots are equal.
In another aspect, a flatness adjustment apparatus is provided, including any one of the flatness adjustment modules described above, further including:
A table on which the lower die assembly is fixed;
the driving mechanism is fixedly connected with the upper die assembly and is used for driving the upper die assembly to be attached to the lower die assembly so as to adjust the planeness of the stamping forming part between the upper die assembly and the lower die assembly.
The invention has the beneficial effects that: to provide a flatness adjustment module and a device, after press forming, the middle part of the back surface of the first slot of the first press slot is arched upwards to lower the flatness of the back surface of the first slot, so that if the flatness of the back surface of the first slot is improved, the amount of upward arch of the middle part of the back surface of the first slot needs to be reduced. According to the flatness adjustment module provided by the invention, the stamped and formed part is placed between the upper die assembly and the lower die assembly, and then stamping is performed again, because the upper die cavity and the lower die cavity are matched with the shape of the stamped and formed die, the flatness of other parts of the upper surface of the stamped and formed part except the back of the first groove is basically unchanged by arranging the propped upper jacking block at the back of the first groove, only the middle part of the back of the first groove is sunken downwards under the propping action of the upper jacking block, the upward arch amount can be compensated by the downward sunken part, and finally the flatness of the back of the whole first groove is improved; in the same way, the lower top block can also improve the flatness of the back surface of the whole second groove. Therefore, the flatness adjustment module provided by the invention can improve the flatness of the stamping forming part, thereby improving the yield of the stamping forming part.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is apparent that the embodiments described below are only some embodiments of the present invention, not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it will be understood that when one component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present.
Furthermore, the terms "long," "short," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship based on that shown in the drawings, for convenience of description of the present invention, and are not intended to indicate or imply that the apparatus or elements referred to must have this particular orientation, operate in a particular orientation configuration, and thus should not be construed as limiting the invention.
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
In one aspect, referring to fig. 3 to 4, the present embodiment provides a flatness adjustment module for improving the flatness of a press forming member 2, where the press forming member 2 is provided with a plurality of first press grooves 201 recessed upward and a plurality of second press grooves 202 recessed downward. The flatness adjustment module includes an upper module 3 and a lower module 4. The bottom of the upper die assembly 3 is provided with an upper die cavity matched with the upper surface of the punch forming part 2 in shape, and a plurality of upper jacking blocks 303 for downwards jacking the first slot back 2011 are arranged at positions corresponding to the first slot back 2011 of the first punch slot 201. The top of the lower die assembly 4 is provided with a lower die cavity matched with the shape of the lower surface of the punch forming part 2, and a plurality of lower jacking blocks 403 for propping up against the second slot back 2021 are arranged at positions corresponding to the second slot back 2021 of the second punch slot 202.
Note that, if the press-molded article 2 does not have the first press groove 201, the upper top piece 303 does not need to be provided; if the press-molded article 2 does not have the second press groove 202, the lower top piece 403 does not need to be provided.
Specifically, after the stamping, the middle portion of the first slot back surface 2011 of the first stamping slot 201 may arch upwards, resulting in lower flatness of the first slot back surface 2011, so to improve the flatness of the first slot back surface 2011, the amount of upward arch in the middle portion of the first slot back surface 2011 needs to be reduced. According to the flatness adjustment module provided by the invention, the stamped and formed part 2 is placed between the upper die assembly 3 and the lower die assembly 4, and then stamping is performed again, and as the upper die cavity and the lower die cavity are respectively matched with the upper surface and the lower surface of the stamping and forming die, only the upper jacking block 303 which is propped is arranged at the position of the back 2011 of the first groove, the flatness of other parts of the upper surface of the stamped and formed part 2 except the back 2011 of the first groove is basically unchanged, only the middle part of the back 2011 of the first groove is properly sunken downwards under the propping action of the upper jacking block 303, and the upward arch amount can be compensated by the downward recessing, so that the flatness of the back 2011 of the whole first groove is finally improved. Similarly, the lower top piece 403 may also cause the flatness of the entire second groove back face 2021 to be improved. Therefore, the flatness adjustment module provided by the invention can improve the flatness of the stamping forming part 2, thereby improving the yield of the stamping forming part 2.
Preferably, the upper die assembly 3 comprises an upper die plate 301 with an upper accommodating cavity at the bottom and an upper insert 302 detachably mounted in the upper accommodating cavity, and the upper die cavity is positioned at the bottom of the upper insert 302. The lower die assembly 4 comprises a lower die plate 401 with a lower accommodating cavity at the top and a lower insert 402 detachably mounted in the lower accommodating cavity, and the lower die cavity is positioned at the top of the lower insert 402.
Optionally, the upper insert 302 is detachably mounted in the upper accommodating cavity by a fastener such as a first fixing bolt; the lower insert 402 is detachably mounted in the lower receiving cavity by a fastener such as a second fixing bolt.
It will be appreciated that the corresponding upper and lower die cavities are different for different stamped and formed parts 2, so that the upper and lower die plates 301, 401 may be common after the stamped and formed parts 2 are replaced, and only the corresponding upper and lower inserts 302, 402 need be replaced.
In this embodiment, the upper insert 302 is provided with a plurality of upper slots 3021 extending in a horizontal direction, and the upper top block 303 is inserted into the upper slots 3021; the lower insert 402 is provided with a plurality of lower slots 4021 extending along a horizontal direction, and the lower top block 403 is inserted into the lower slots 4021.
Preferably, the upper top block 303 and the lower top block 403 are made of steel, and a fit gap of 0.02 mm-0.05 mm is arranged between the top block and the slot.
Specifically, the upper slot 3021 extends in the horizontal direction and is inserted into the upper top block 303, so as to facilitate quick assembly and disassembly of the upper top block 303 and the insert. Further, the upper jack 303 with different heights can be replaced to correct the upward camber to different degrees, that is, the higher the upper jack 303 is, the greater the upward camber is corrected. The detachable plug structure of the upper top block 303 and the upper insert block 302 is beneficial for a worker to quickly replace the upper top block 303 with different heights according to the flatness requirement on the back surface 2011 of the first groove. Similarly, the removable mating structure of the lower top block 403 and the lower insert 402 facilitates the quick replacement of the lower top block 403 at different heights by personnel based on the flatness requirements for the second tank back 2021.
Preferably, the slot width of the upper slot 3021 is gradually reduced from the slot bottom to the slot opening, and the upper end of the upper top block 303 is shaped to match the upper slot 3021. The groove width of the lower slot 4021 gradually decreases from the bottom of the groove to the notch, and the shape of the lower end of the lower top block 403 is matched with the shape of the lower slot 4021.
Specifically, the width of the groove gradually decreases from the groove bottom to the groove opening, so that the relative fixation of the top block and the corresponding insert in the vertical direction can be ensured, the upper top block 303 and the upper insert 302 do not generate relative displacement in the vertical direction, so that the deformation of the back 2011 of the first groove can be effectively corrected, and the lower top block 403 and the lower insert 402 do not generate relative displacement in the vertical direction, so that the deformation of the back 2021 of the second groove can be effectively corrected.
Optionally, the number of the upper slots 3021 is greater than the number of the upper top blocks 303, and the number of the lower slots 4021 is greater than the number of the lower top blocks 403.
Further, the distances between two adjacent upper slots 3021 are equal, and the distances between two adjacent lower slots 4021 are equal.
It will be appreciated that the overall dimensions of many battery top sheets differ only by the location of the first slot back 2011 and the second slot back 2021, and thus, by appropriately changing the locations of the upper top block 303 and the lower top block 403, the same set of upper insert block 302 and lower insert block 402 can be adapted to a plurality of press-formed members 2 such as battery top sheets having similar overall dimensions. Specifically, a plurality of upper slots 3021 are disposed on the upper insert 302 at equal intervals, a plurality of lower slots 4021 are disposed on the lower insert 402 at equal intervals, then an upper top block 303 and a lower top block 403 are inserted into the corresponding upper slots 3021 and lower slots 4021 according to the positions of the first slot back 2011 and the second slot back 2021 of the punch forming member 2, and no top block is inserted into the slots which are not opposite to the first slot back 2011 and the second slot back 2021, so that the same group of upper insert 302 and lower insert 402 can be applied to the punch forming members 2 such as battery top covers with similar external structural dimensions, the universality of the flatness adjustment module is improved, the production resources are saved, and the economic benefit is improved.
On the other hand, the invention provides a flatness adjusting device, which comprises the flatness adjusting module set in the embodiment, has corresponding functions and the same technical effects, and further comprises a workbench and a driving mechanism. The lower die assembly 4 is fixed to the table. The driving mechanism is fixedly connected with the upper die assembly 3 and is used for driving the upper die assembly 3 to be attached to the lower die assembly 4 so as to adjust the flatness of the stamping forming part 2 between the upper die assembly 3 and the lower die assembly 4.
The embodiment provides a flatness adjustment module and a flatness adjustment device, which can improve the flatness of a punch forming piece 2, thereby improving the yield of the punch forming piece 2, reducing the waste of production resources and improving the economic benefit of the punch forming piece 2.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.