CN111228039B - Production line for washing abdomen pads - Google Patents

Production line for washing abdomen pads Download PDF

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Publication number
CN111228039B
CN111228039B CN201910937766.5A CN201910937766A CN111228039B CN 111228039 B CN111228039 B CN 111228039B CN 201910937766 A CN201910937766 A CN 201910937766A CN 111228039 B CN111228039 B CN 111228039B
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China
Prior art keywords
conveyor belt
water
conveying
negative pressure
conveyor
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CN201910937766.5A
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Chinese (zh)
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CN111228039A (en
Inventor
鲁建国
谢成梁
俞祥木
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Zhende Medical Co Ltd
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Zhende Medical Co Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/00987Apparatus or processes for manufacturing non-adhesive dressings or bandages
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/14Bandages or dressings; Absorbent pads specially adapted for the breast or abdomen
    • A61F13/148Abdomen bandages or bandaging garments

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Manufacturing & Machinery (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention relates to the technical field of medical equipment, and discloses a washing abdomen pad production line which comprises a mounting substrate, wherein a feeding mechanism, an air suction conveying mechanism, an oscillation spraying mechanism, a water absorption mechanism, a drying box and a discharging mechanism are sequentially arranged on the mounting substrate from right to left; the feeding mechanism comprises a feeding conveyor belt, a plurality of stacks of belly pads are arranged on the feeding conveyor belt, the induced draft conveying mechanism comprises an induced draft conveyor belt capable of adsorbing the belly pads, the oscillation spraying mechanism comprises an oscillation support arranged in a stainless steel water tank, the upper end of the oscillation support is provided with an oscillation conveyor belt, and a plurality of nozzles are arranged above the oscillation conveyor belt; the water absorbing mechanism comprises a water absorbing conveyor belt. The semi-finished products can be automatically divided into pieces for conveying, and can be automatically sprayed, automatically adsorbed, dehumidified and dried, automatically dried and automatically discharged; the manual contact products can be reduced to the maximum extent, the water resource can be recycled, the production efficiency is improved, and the production cost is reduced.

Description

Production line for washing abdomen pads
Technical field:
the invention relates to the technical field of medical equipment, in particular to a production line for washing abdomen pads with water.
The background technology is as follows:
the water washing abdomen pad is the best product required in the traditional medical dressing. The existing production of the abdomen washing pad mainly comprises the steps of washing (soaking) the sewn abdomen pad by a washing machine, manually taking out the washed product from the washing machine, putting the product into a dryer, and finally, manually inspecting, folding and packaging. In the existing production process, after the semi-finished products are taken out of the washing machine dryer, products are mutually wound due to the fact that the products are wound between the products in the equipment cavity by the rollers, more manpower is needed for separating the products one by one later, a large amount of manual contact with the products is needed in the whole process, and secondary pollution is increased.
The invention comprises the following steps:
the invention aims to overcome the defects of the prior art and provides a production line of a water-washing abdomen pad, which can automatically divide a laminated semi-finished product into a piece for conveying, and can automatically spray, automatically adsorb, dehumidify, dry, automatically dry and automatically discharge; the manual contact products can be reduced to the maximum extent, the water resource can be recycled, the production efficiency is improved, and the production cost is reduced.
The scheme for solving the technical problems is as follows:
the production line for the belly pad for washing comprises a mounting substrate, wherein a feeding mechanism, an induced draft conveying mechanism, an oscillation spraying mechanism, a water absorbing mechanism, a drying box and a discharging mechanism are sequentially arranged on the mounting substrate from right to left;
the feeding mechanism comprises an intermittent feeding conveyor belt, and a plurality of stacks of abdomen pads which are linearly and uniformly distributed are arranged on the feeding conveyor belt;
the air suction conveying mechanism comprises an air suction conveying belt, a plurality of air holes are formed in the air suction conveying belt, and the air holes are connected with a first negative pressure box; a soft touch manipulator is arranged between the air suction conveyor belt and the feeding conveyor belt;
the vibration spraying mechanism comprises a stainless steel water tank fixed on the mounting substrate, a vibration support is fixed in the stainless steel water tank, a vibrator is fixed at the lower end of the vibration support, a vibration conveyor belt is arranged at the upper end of the vibration support, a water pipe is arranged above the vibration conveyor belt, the lower end of the water pipe stretches into the stainless steel water tank, and a plurality of nozzles are transversely arranged at the upper end of the water pipe;
the water absorbing mechanism comprises a water absorbing conveyor belt, a plurality of water absorbing holes are formed in the water absorbing conveyor belt, the water absorbing holes are connected with a second negative pressure box, and the water absorbing conveyor belt is positioned above the left end of the stainless steel water tank;
the water absorption conveyor belt and the drying box are connected through a first transition conveyor belt, the discharging mechanism comprises a discharging conveyor belt, and a second transition conveyor belt is arranged between the discharging conveyor belt and the drying box.
The feeding mechanism further comprises a first frame fixed on the mounting substrate, two first conveying rollers arranged left and right are hinged to the first frame, and the feeding conveyor belt is tensioned on the two first conveying rollers; the inboard of feeding conveyer belt is equipped with the support flat board, and the upper surface of support flat board presses on the upper half section inside wall of feeding conveyer belt, and one of them first conveying roller is connected with first motor.
The air suction conveying mechanism further comprises a second rack fixed on the mounting substrate, two left and right second conveying rollers are hinged to the second rack, the air suction conveying belt is tensioned on the two second conveying rollers, and one second conveying roller is connected with a second motor;
the upper surface of the feeding conveyor belt is flush with the upper surface of the air suction conveyor belt.
The first negative pressure box is arranged on the inner side of the air suction conveyor belt, the upper side wall of the first negative pressure box is pressed against the inner side wall of the upper half section of the air suction conveyor belt, a first vacuum cavity is formed in the first negative pressure box, a plurality of ventilation grooves communicated with the first vacuum cavity are formed in the upper side wall of the first negative pressure box, the ventilation grooves are communicated with air holes, and the first vacuum cavity is connected with a first vacuum pump through a first pipeline.
An intermediate conveyor belt is arranged between the water absorbing conveyor belt and the oscillating conveyor belt.
The middle conveyor belt is arranged in a left-right low-inclination mode, and the height of the water absorbing conveyor belt is higher than that of the vibration conveyor belt.
The lower end of the water pipe is connected with a filter and a water pump, and the water pump is fixed on the inner bottom surface of the stainless steel water tank;
the vibration conveyer belt tensioning is on two third conveying rollers that set up about, and third conveying roller articulates on vibrating the support, and one of them third conveying roller is connected with the third motor.
The water absorption conveyor belt is tensioned on two fourth conveyor rollers and a plurality of middle conveyor rollers which are arranged at equal heights on the left and right, the plurality of middle conveyor rollers are positioned below the middle parts of the two fourth conveyor rollers, and one fourth conveyor roller is connected with a fourth motor; the second negative pressure box is arranged on the inner side of the water absorption conveyor belt.
The upper side wall of the second negative pressure box is pressed against the inner side wall of the upper half section of the water absorption conveyor belt, a second vacuum cavity is formed in the second negative pressure box, a plurality of vent holes communicated with the second vacuum cavity are formed in the upper side wall of the second negative pressure box, the vent holes are communicated with the water absorption holes, and the second vacuum cavity is connected with a second vacuum pump through a second pipeline; the lower side wall of the second negative pressure box is fixedly provided with a water pipe, the upper end of the water pipe is communicated with the second vacuum cavity, and the lower end of the water pipe extends into water in the stainless steel water tank.
Four pairs of flexible clamping jaws are arranged on the soft touch manipulator, the abdomen pad is in a square towel shape, and the four pairs of flexible clamping jaws are respectively in one-to-one correspondence with four corners of the abdomen pad.
The invention has the outstanding effects that:
compared with the prior art, the semi-finished products can be automatically divided into pieces for conveying, and can be automatically sprayed, automatically adsorbed, dehumidified and dried, automatically dried and automatically discharged; the manual contact products can be reduced to the maximum extent, the water resource can be recycled, the production efficiency is improved, and the production cost is reduced.
Description of the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 about A;
FIG. 3 is an enlarged view of a portion of FIG. 2 about B;
FIG. 4 is a schematic view of the feed mechanism (hidden feed conveyor) of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 2 about C;
FIG. 6 is an enlarged view of a portion of FIG. 5 about E;
FIG. 7 is a schematic structural diagram of an induced draft conveyor mechanism (hidden induced draft conveyor belt) according to the present invention;
FIG. 8 is a partial enlarged view of FIG. 2 with respect to D;
fig. 9 is a partial enlarged view of fig. 8 with respect to F.
The specific embodiment is as follows:
1-9, a production line for washing abdomen pads comprises a mounting substrate 1, wherein a feeding mechanism 2, an air suction conveying mechanism 3, an oscillation spraying mechanism 4, a water suction mechanism 5, a drying box 6 and a discharging mechanism 7 are sequentially arranged on the mounting substrate 1 from right to left;
the feeding mechanism 2 comprises a feeding conveyor belt 21 which is intermittently driven, and a plurality of stacks of abdomen pads 9 which are linearly and uniformly distributed are arranged on the feeding conveyor belt 21;
the air suction conveying mechanism 3 comprises an air suction conveying belt 31, a plurality of air holes 311 are formed in the air suction conveying belt 31, and the air holes 311 are connected with a first negative pressure box 32; a soft touch manipulator 81 is arranged between the air suction conveyor belt 31 and the feeding conveyor belt 21;
the vibration spraying mechanism 4 comprises a stainless steel water tank 41 fixed on the mounting substrate 1, a vibration support 42 is fixed in the stainless steel water tank 41, a vibrator 43 is fixed at the lower end of the vibration support 42, a vibration conveyor belt 44 is arranged at the upper end of the vibration support 42, a water pipe 46 is arranged above the vibration conveyor belt 44, the lower end of the water pipe 46 stretches into the stainless steel water tank 41, and a plurality of nozzles 47 are transversely arranged at the upper end of the water pipe 46;
the water absorbing mechanism 5 comprises a water absorbing conveying belt 51, a plurality of water absorbing holes 511 are formed in the water absorbing conveying belt 51, the water absorbing holes 511 are connected with a second negative pressure box 53, and the water absorbing conveying belt 51 is positioned above the left end of the stainless steel water tank 41;
a first transition conveyor belt 82 is arranged between the water absorption conveyor belt 51 and the drying box 6, the discharging mechanism 7 comprises a discharging conveyor belt 71, and a second transition conveyor belt 83 is arranged between the discharging conveyor belt 71 and the drying box 6.
Further, the feeding mechanism 2 further comprises a first frame 22 fixed on the mounting substrate 1, two first conveying rollers 23 arranged left and right are hinged on the first frame 22, and the feeding conveyor belt 21 is tensioned on the two first conveying rollers 23; the inner side of the feeding conveyor belt 21 is provided with a supporting flat plate 24, the upper surface of the supporting flat plate 24 is pressed against the inner side wall of the upper half section of the feeding conveyor belt 21, and one first conveyor roller 23 is connected with a first motor.
Further, the air suction conveying mechanism 3 further comprises a second frame 33 fixed on the mounting substrate 1, two second conveying rollers 34 arranged left and right are hinged on the second frame 33, the air suction conveying belt 31 is tensioned on the two second conveying rollers 34, and one second conveying roller 34 is connected with a second motor;
the upper surface of the feed conveyor 21 is disposed flush with the upper surface of the suction conveyor 31.
Further, the first negative pressure tank 32 is disposed inside the air suction conveyor 31, the upper sidewall of the first negative pressure tank 32 is pressed against the inner sidewall of the upper half section of the air suction conveyor 31, the first negative pressure tank 32 is internally formed with a first vacuum chamber 321, the upper sidewall of the first negative pressure tank 32 is formed with a plurality of ventilation grooves 322 communicated with the first vacuum chamber 321, the ventilation grooves 322 are communicated with the air holes 311, and the first vacuum chamber 321 is connected with the first vacuum pump 35 through a first pipeline.
Further, an intermediate belt 84 is provided between the water absorbing belt 51 and the oscillating belt 44.
Further, the middle conveyor belt 84 is disposed at a low inclination from left to right, and the water absorbing conveyor belt 51 is higher than the oscillating conveyor belt 44.
Further, the lower end of the water pipe 46 is connected with a filter 48 and a water pump 49, and the water pump 49 is fixed on the inner bottom surface of the stainless steel water tank 41;
the oscillating conveyor belt 44 is tensioned on two third conveyor rollers 40 arranged left and right, the third conveyor rollers 40 are hinged on the oscillating bracket 42, and one third conveyor roller 40 is connected with a third motor.
Further, the water absorbing conveyor belt 51 is stretched over two fourth conveyor rollers 54 and a plurality of intermediate conveyor rollers 55, which are disposed at equal heights, the plurality of intermediate conveyor rollers 55 are disposed below the middle portions of the two fourth conveyor rollers 54, and one of the fourth conveyor rollers 54 is connected with a fourth motor; the second negative pressure tank 53 is provided inside the water absorbing conveyor belt 51.
Further, the upper side wall of the second negative pressure tank 53 is pressed against the inner side wall of the upper half section of the water absorbing conveyor belt 51, a second vacuum cavity 531 is formed in the second negative pressure tank 53, a plurality of vent holes 532 communicated with the second vacuum cavity 531 are formed on the upper side wall of the second negative pressure tank 53, the vent holes 532 are communicated with the water absorbing holes 511, and the second vacuum cavity 531 is connected with a second vacuum pump through a second pipeline; a water pipe 52 is fixed on the lower side wall of the second negative pressure tank 53, the upper end of the water pipe 52 is communicated with the second vacuum cavity 531, and the lower end of the water pipe 52 extends into the water in the stainless steel water tank 41.
Further, four pairs of flexible clamping jaws are arranged on the soft touch manipulator 81, the abdomen pad 9 is in a square towel shape, and the four pairs of flexible clamping jaws are respectively in one-to-one correspondence with four corners of the abdomen pad 9; the flexible jaw is the soft-touch-flexible jaw mentioned in the introduction of the company mesh of soft-touch robot technologies limited in su regarding the product "soft-touch-flexible jaw-shirt woven fabric envelope grasp".
Working principle: first, the worker places the stacked belly pads 9 before washing with water one upon another on a feed conveyor 21 (as shown in fig. 1), and the feed conveyor 21 can transport one stack of belly pads 9 from right to left;
second, the four corners of the uppermost belly pad of the leftmost stack of belly pads are clamped by four pairs of flexible clamping jaws of the flexible manipulator 81, and the flexible manipulator 81 transfers the four corners to the suction conveyor 31;
third, the first vacuum pump pair 35 vacuumizes the first vacuum chamber of the first negative pressure tank 32 to be in a negative pressure state; when the air suction conveyor belt 31 moves to the ventilation groove 322 and the air holes 311, a piece of belly pad is adsorbed on the air suction conveyor belt through the adsorption action of the first vacuum cavity and is automatically flattened on the air suction conveyor belt, and the air suction conveyor belt conveys the belly pad from right to left to the vibration conveyor belt 44;
fourthly, the vibration machine drives the vibration conveyor belt 44 to vibrate through the vibration support 42, the vibration conveyor belt 44 simultaneously conveys the belly pad from right to left, a plurality of nozzles 47 spray water to the belly pad, the redundant water flows back into the stainless steel water tank 41, a water pump 49 filters the water in the stainless steel water tank through a filter 48 and then conveys the water to the nozzles 47 through a water pipe 46, and therefore water recycling is achieved;
fifth, after the belly pad 9 is sprayed, the vibration conveyor belt 44 conveys the belly pad to the middle conveyor belt 84, the middle conveyor belt 84 further drains the excessive water while conveying the belly pad once, and then the belly pad 9 is conveyed to the water absorbing conveyor belt 51;
sixth, the second vacuum pump vacuumizes the second vacuum cavity 531 of the negative pressure box 53 to make the second vacuum cavity in a negative pressure state, the negative pressure vacuum cavity further sucks the water on the abdomen pad 9 through the vent hole and the water suction hole, and the water flows back into the stainless steel water tank from the water pipe 52;
seventh, the water absorbing conveyor 51 transfers the belly pad onto the first transition conveyor while absorbing water to the belly pad, and the first transition conveyor transfers the belly pad into the drying box 6, dried by the drying box 6, and then transferred onto the discharge conveyor through the second transition conveyor 83.
Finally, the above embodiments are only for illustrating the invention, not for limiting it, and various changes and modifications can be made by one skilled in the relevant art without departing from the spirit and scope of the invention, so that all equivalent technical solutions are also within the scope of the invention, which is defined by the claims.

Claims (3)

1. The utility model provides a washing belly pad production line, includes mounting substrate (1), its characterized in that: the device is characterized in that a feeding mechanism (2), an air suction conveying mechanism (3), an oscillation spraying mechanism (4), a water absorbing mechanism (5), a drying box (6) and a discharging mechanism (7) are sequentially arranged on the mounting substrate (1) from right to left;
the feeding mechanism (2) comprises an intermittent feeding conveyor belt (21), and a plurality of stacks of abdomen pads (9) which are linearly and uniformly distributed are arranged on the feeding conveyor belt (21);
the air suction conveying mechanism (3) comprises an air suction conveying belt (31), a plurality of air holes (311) are formed in the air suction conveying belt (31), and the air holes (311) are connected with a first negative pressure box (32); a soft touch manipulator (81) is arranged between the air suction conveyor belt (31) and the feeding conveyor belt (21);
the vibration spraying mechanism (4) comprises a stainless steel water tank (41) fixed on the mounting substrate (1), a vibration support (42) is fixed in the stainless steel water tank (41), a vibrator (43) is fixed at the lower end of the vibration support (42), a vibration conveyor belt (44) is arranged at the upper end of the vibration support (42), a water pipe (46) is arranged above the vibration conveyor belt (44), the lower end of the water pipe (46) stretches into the stainless steel water tank (41), and a plurality of nozzles (47) are transversely arranged at the upper end of the water pipe (46);
the water absorbing mechanism (5) comprises a water absorbing conveying belt (51), a plurality of water absorbing holes (511) are formed in the water absorbing conveying belt (51), the water absorbing holes (511) are connected with a second negative pressure box (53), and the water absorbing conveying belt (51) is located above the left end of the stainless steel water tank (41);
a first transition conveyor belt (82) is arranged between the water absorption conveyor belt (51) and the drying box (6), the discharging mechanism (7) comprises a discharging conveyor belt (71), and a second transition conveyor belt (83) is arranged between the discharging conveyor belt (71) and the drying box (6);
the feeding mechanism (2) further comprises a first frame (22) fixed on the mounting substrate (1), two first conveying rollers (23) arranged left and right are hinged on the first frame (22), and the feeding conveyor belt (21) is tensioned on the two first conveying rollers (23); the inner side of the feeding conveyor belt (21) is provided with a supporting flat plate (24), the upper surface of the supporting flat plate (24) is pressed against the inner side wall of the upper half section of the feeding conveyor belt (21), and one first conveying roller (23) is connected with a first motor;
the air suction conveying mechanism (3) further comprises a second rack (33) fixed on the mounting substrate (1), two left and right second conveying rollers (34) are hinged on the second rack (33), the air suction conveying belt (31) is tensioned on the two second conveying rollers (34), and one second conveying roller (34) is connected with a second motor;
the upper surface of the feeding conveyor belt (21) is arranged flush with the upper surface of the air suction conveyor belt (31);
the first negative pressure box (32) is arranged on the inner side of the air suction conveyor belt (31), the upper side wall of the first negative pressure box (32) is pressed against the inner side wall of the upper half section of the air suction conveyor belt (31), a first vacuum cavity (321) is formed in the first negative pressure box (32), a plurality of ventilation grooves (322) communicated with the first vacuum cavity (321) are formed in the upper side wall of the first negative pressure box (32), the ventilation grooves (322) are communicated with the air holes (311), and the first vacuum cavity (321) is connected with a first vacuum pump (35) through a first pipeline;
an intermediate conveyor belt (84) is arranged between the water absorbing conveyor belt (51) and the oscillating conveyor belt (44);
the lower end of the water pipe (46) is connected with a filter (48) and a water pump (49), and the water pump (49) is fixed on the inner bottom surface of the stainless steel water tank (41);
the vibration conveyor belt (44) is tensioned on two left and right third conveyor rollers (40), the third conveyor rollers (40) are hinged on the vibration support (42), and one third conveyor roller (40) is connected with a third motor;
the water absorption conveyor belt (51) is tensioned on two fourth conveyor rollers (54) and a plurality of middle conveyor rollers (55), wherein the fourth conveyor rollers (54) are arranged at equal heights on the left and right, the middle conveyor rollers (55) are positioned below the middle parts of the two fourth conveyor rollers (54), and one fourth conveyor roller (54) is connected with a fourth motor; the second negative pressure box (53) is arranged on the inner side of the water absorption conveyor belt (51);
the upper side wall of the second negative pressure box (53) is pressed against the inner side wall of the upper half section of the water absorption conveyor belt (51), a second vacuum cavity (531) is formed in the second negative pressure box (53), a plurality of vent holes (532) communicated with the second vacuum cavity (531) are formed in the upper side wall of the second negative pressure box (53), the vent holes (532) are communicated with the water absorption holes (511), and the second vacuum cavity (531) is connected with a second vacuum pump through a second pipeline; a water pipe (52) is fixed on the lower side wall of the second negative pressure box (53), the upper end of the water pipe (52) is communicated with the second vacuum cavity (531), and the lower end of the water pipe (52) stretches into water in the stainless steel water tank (41).
2. A water-washable belly pad production line according to claim 1, wherein: the middle conveyor belt (84) is obliquely arranged at a left side, a right side and a low side, and the height of the water absorbing conveyor belt (51) is higher than that of the vibration conveyor belt (44).
3. A water-washable belly pad production line according to claim 1, wherein: four pairs of flexible clamping jaws are arranged on the flexible touch manipulator (81), the abdomen pad (9) is in a square towel shape, and the four pairs of flexible clamping jaws are in one-to-one correspondence with four corners of the abdomen pad (9) respectively.
CN201910937766.5A 2019-09-30 2019-09-30 Production line for washing abdomen pads Active CN111228039B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910937766.5A CN111228039B (en) 2019-09-30 2019-09-30 Production line for washing abdomen pads

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Application Number Priority Date Filing Date Title
CN201910937766.5A CN111228039B (en) 2019-09-30 2019-09-30 Production line for washing abdomen pads

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CN111228039A CN111228039A (en) 2020-06-05
CN111228039B true CN111228039B (en) 2023-09-19

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CN115158812A (en) * 2022-08-16 2022-10-11 苏州琼派瑞特科技股份有限公司 An abdominal pad folding and binding machine

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