CN111196078A - Water glass foaming insulation board film laminating production line - Google Patents
Water glass foaming insulation board film laminating production line Download PDFInfo
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- CN111196078A CN111196078A CN202010105782.0A CN202010105782A CN111196078A CN 111196078 A CN111196078 A CN 111196078A CN 202010105782 A CN202010105782 A CN 202010105782A CN 111196078 A CN111196078 A CN 111196078A
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- Prior art keywords
- conveying
- frame
- insulation board
- production line
- water glass
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- 238000009413 insulation Methods 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 235000019353 potassium silicate Nutrition 0.000 title claims abstract description 20
- 238000005187 foaming Methods 0.000 title claims abstract description 18
- 238000010030 laminating Methods 0.000 title claims description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 51
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 38
- 239000003292 glue Substances 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000007888 film coating Substances 0.000 claims abstract description 12
- 238000009501 film coating Methods 0.000 claims abstract description 12
- 210000002489 tectorial membrane Anatomy 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 75
- 230000001360 synchronised effect Effects 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 19
- 239000004744 fabric Substances 0.000 claims description 12
- 238000004321 preservation Methods 0.000 claims description 9
- 230000000977 initiatory effect Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000033001 locomotion Effects 0.000 abstract description 5
- 239000012774 insulation material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a water glass foaming insulation board film coating production line, which relates to the technical field of insulation board production equipment and comprises a conveying track arranged at the outlet end of a baking room, wherein a multi-layer material rack for carrying a plurality of layers of insulation boards from top to bottom is arranged on a transfer rack, and the transfer rack is matched with the conveying track; the delivery track other end is equipped with transfer device, can with the heated board successive layer propelling movement on the frame of transporting to the conveying unit on, the conveying unit middle part is equipped with tectorial membrane device and cutting device, will scribble the non-woven fabrics of glue and paste on the upper and lower surface of heated board, decide the non-woven fabrics of the boundary department of heated board again, accomplish the tectorial membrane operation of heated board. The invention can reduce the labor intensity of workers and improve the working efficiency, and is particularly suitable for mass production.
Description
Technical Field
The invention relates to the technical field of insulation board production equipment, in particular to a water glass foaming insulation board film laminating production line.
Background
At present, the heat insulation materials mainly comprise organic heat insulation materials and inorganic heat insulation materials. Common organic materials have the defect of flammability and generate a large amount of toxic and harmful gas in a fire. Therefore, the inorganic heat-insulating material with excellent fireproof performance is widely applied to the building industry. The foam water glass thermal insulation material is one of the common inorganic thermal insulation materials, and has the characteristics of low density, low thermal conductivity coefficient, good thermal insulation performance and low price.
The inorganic light foaming insulation board prepared by taking sodium silicate as a main raw material needs to enter a baking room for high-temperature baking to improve the hardness, and then the two surfaces of the insulation board are covered and adhered with non-woven fabric films, so that the construction and the application are facilitated. In the prior art, the film laminating operation is manual gluing, laminating and cutting, so that the defects of high labor intensity and low working efficiency exist, and the film laminating machine is not beneficial to mass production and processing.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a water glass foaming insulation board laminating production line aiming at the defects of the prior art, which can greatly reduce the labor intensity of workers and improve the working efficiency, and is suitable for mass production.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a production line for coating films on water glass foaming insulation boards comprises a conveying rail arranged at the outlet end of a baking room, wherein a multi-layer material rack for carrying a plurality of layers of insulation boards from top to bottom is arranged on a transfer rack, and the transfer rack is matched with the conveying rail; the other end of the conveying track is provided with a transfer device used for pushing the heat-insulation plates on the transfer frame to a conveying unit layer by layer, the conveying unit is arranged on the rack, and the middle part of the conveying unit is provided with a film coating device used for adhering the non-woven fabrics coated with glue on the upper surface and the lower surface of the heat-insulation plates; the exit end of tectorial membrane device is equipped with cutting device for decide the non-woven fabrics in the boundary department of heat preservation board.
Preferably, the transfer frame comprises a support frame body and a conveying roller wheel driven by a first motor, the bottom of the support frame body is provided with a roller wheel matched with the conveying track, and the top of the support frame body is provided with more than one pair of guide rails for butting with the guide rails in the baking room; the conveying rollers are more than one pair, every two of the conveying rollers are fixed on the rotating shaft and arranged between the two guide rails, and the rotating shaft is perpendicular to the guide rails on the two sides; and the surface of the conveying roller is provided with an anti-slip rubber sleeve which is used for being abutted against the lower surface of the transfer frame.
Preferably, one side of the support frame body is further provided with a second motor and a transmission mechanism, and the second motor drives the transfer frame to move along the conveying track through the transmission mechanism.
Preferably, the transfer device comprises a layered pushing mechanism and a lifting mechanism, the layered pushing mechanism and the lifting mechanism are respectively arranged on two sides of the conveying roller way, the lifting mechanism comprises a hydraulic elevator and a lifting platform, and the lifting platform is arranged on the upper surface of the hydraulic elevator; and the lifting platform is provided with a transfer frame for supporting the multilayer material rack.
Preferably, the layered pushing mechanism comprises a bottom frame, a middle frame and a top frame which are of frame structures, wherein slide ways are arranged on two sides of the bottom frame, pulleys matched with the slide ways are arranged on the lower surface of the middle frame, and the middle frame is driven by a third motor and a transmission mechanism to slide along the slide ways of the bottom frame; the upper surface of the middle frame is provided with a sliding rail at two sides, the lower surface of the top frame is provided with a sliding chute matched with the sliding rail, and the top frame is driven to slide along the sliding rail of the middle frame through a fourth motor and a transmission mechanism; the moving direction of the top frame and the middle frame is vertical to the length direction of the conveying track.
Preferably, the conveying unit comprises a first conveying belt, a feeding mechanism, a second conveying belt and a conveying roller way, the first conveying belt is arranged in parallel to the conveying rail, the first conveying belt and the conveying rail are respectively arranged on two sides of the lifting mechanism, the feeding end of the second conveying belt is arranged on the side surface of the discharging end of the first conveying belt, and the running direction of the first conveying belt is perpendicular to the running direction of the second conveying belt; the feeding mechanism is arranged on one side of the discharge end of the first conveying belt and the feed end of the second conveying belt and used for pushing the heat insulation plates on the first conveying belt onto the second conveying belt one by one; the rollgang includes the running roller that a plurality of interval set up side by side, the initiating terminal of rollgang sets up in the discharge end of second conveyer belt, the tectorial membrane device sets up in the initiating terminal of rollgang, cutting device sets up in the middle part of rollgang.
Preferably, the feeding mechanism comprises a support frame, a guide rail and a pushing cylinder, the pushing cylinder is arranged at the top of the support frame, the guide rail is arranged on the upper surface of the discharge end of the first conveying belt, a push plate is arranged at the tail end of a piston rod of the pushing cylinder, and a sliding block matched with the guide rail is arranged on the push plate.
Preferably, the film laminating device comprises a glue box, a cloth pressing roller and a wiping roller which are arranged on the upper side and the lower side of the conveying roller way, two non-woven fabric rolls are respectively arranged on the upper side and the lower side of the conveying roller way, and non-woven fabrics on the non-woven fabric rolls penetrate through the glue box and are used for infiltrating glue on the non-woven fabrics; the upper surface and the lower surface of the insulation board on the conveying roller way are tightly attached to the cloth pressing roller, the wiping pressing roller and the cutting device are sequentially arranged at the rear of the cloth pressing roller and used for cutting the non-woven fabric on the upper surface and the lower surface of the insulation board after secondary wiping.
Preferably, the cutting device comprises a synchronous frame body, a limiting mechanism and a cutting mechanism, the synchronous frame body is of a frame structure, guide posts are arranged on two sides of the frame, sliding blocks matched with the guide posts are arranged on two sides of the synchronous frame body, and the limiting mechanism is arranged at one end of the synchronous frame body and used for enabling the synchronous frame body and the heat insulation plate on the conveying roller way to move synchronously; the synchronous frame body is connected with the frame through a door closer and is used for automatically resetting the synchronous frame body after the non-woven fabric on the heat insulation plate is cut off; the cutting mechanism comprises cutting knives arranged above and below the conveying roller way, the cutting knives are driven by a power assembly, and the upper cutting knife and the lower cutting knife are arranged oppositely.
Preferably, the limiting mechanism comprises a lifting cylinder and a limiting block, the lifting cylinder is arranged at the upper part of the synchronous frame body, a connecting plate is arranged at the tail end of a piston rod of the lifting cylinder, and the limiting block is arranged on one side of the connecting plate; conveying chains are arranged on two sides of the conveying roller way, and the lower ends of the limiting blocks can be in clearance fit with the conveying chains.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in: compared with the prior art, the heat preservation plate multi-layer rack conveying device has the advantages that the conveying frame moves along the conveying track at the outlet end of the baking room, the multi-layer rack of the baked heat preservation plates can be conveyed to the conveying device, the heat preservation plates on the conveying frame can be pushed to the conveying unit layer by layer, the heat preservation plates are conveyed to the film laminating device and the cutting device in sequence through the conveying unit, the non-woven fabrics coated with glue are pasted on the upper surface and the lower surface of the heat preservation plates, the non-woven fabrics at the boundary positions of the heat preservation plates are cut, and the film laminating operation of the. The invention can reduce the labor intensity of workers, improve the working efficiency and is suitable for mass production.
Drawings
FIG. 1 is a schematic structural diagram of a production line for coating a film on a water glass foamed insulation board provided by an embodiment of the invention;
FIG. 2 is a schematic structural view of a transfer rack engaged with a conveying track in an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a transfer rack disposed on a lifting platform according to an embodiment of the present invention;
FIG. 4 is a left side view of FIG. 3;
FIG. 5 is a left side view of the layered pushing mechanism of the embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a film deposition apparatus according to an embodiment of the present invention;
FIG. 7 is a schematic view of the cutting device according to an embodiment of the present invention;
FIG. 8 is a prior art multi-layer rack for holding insulation boards;
in the figure: 00-a baking room, 01-a multilayer material rack, 02-a non-woven fabric roll, 03-a heat-insulation board, and 04-a rack;
100-a conveying track; 400-a rack; 700-a conveyor chain;
200-a transfer frame, 210-a support frame body, 211-a roller, 212-a guide rail, 220-a first motor, 230-a conveying roller wheel, 231-a rotating shaft and 240-a second motor;
300-a transfer device, 310-a lifting table, 320-an underframe, 321-a slideway, 330-an intermediate frame, 331-a pulley, 332-a third motor, 333-a sliding rail, 340-a top frame, 350-a fourth motor and 360-a stop block;
500-laminating device, 510-glue box, 520-cloth pressing roller, 530-smearing pressing roller and 540-recovery box;
600-cutting device, 610-synchronous frame body, 620-limiting mechanism, 621-lifting cylinder, 622-limiting block, 623-connecting plate, 630-cutting mechanism, 631-cutting knife, 632-power assembly, 640-guide column, 650-sliding block and 660-door closer; 670-an auxiliary pressing mechanism;
1-a first conveying belt, 2-a feeding mechanism, 21-a support frame, 22-a guide rail, 23-a pushing cylinder and 24-a pushing plate; 3-second conveyor belt, 31-guard bar; 4-conveying roller way.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, the coating production line for the water glass foamed insulation board provided by the invention comprises a conveying rail 100 arranged at the outlet end of a baking room 00, wherein a multi-layer rack 01 (shown in fig. 8) for carrying a plurality of layers of insulation boards from top to bottom is arranged on a transfer rack 200, and the transfer rack 200 is matched with the conveying rail 100; the other end of the conveying track 100 is provided with a transfer device 300 for pushing the heat-insulating plates on the transfer frame 200 to a conveying unit layer by layer, the conveying unit is arranged on the rack 400, and the middle part of the conveying unit is provided with a film laminating device 500 for adhering the non-woven fabrics coated with glue on the upper and lower surfaces of the heat-insulating plates; the exit end of the film laminating device 500 is provided with a cutting device 600 for cutting the non-woven fabric at the boundary of the insulation board.
Compared with the prior art, the water glass foaming insulation board laminating production line provided by the invention has the advantages of compact structure and high automation degree, a multilayer material rack carrying multilayer insulation boards from top to bottom passes through a baking room, after the insulation boards are baked, the multilayer material rack is rolled out from the baking room and slid onto a transfer frame, the transfer frame conveys the multilayer material rack to a transfer device along a conveying track, the insulation boards on the multilayer material rack are pushed to a conveying unit layer by layer through the transfer device, the insulation boards are conveyed to a laminating device and a cutting device by virtue of the conveying unit, non-woven fabrics coated with glue are adhered to the upper surface and the lower surface of the insulation boards, then the non-woven fabrics at the boundary of the insulation boards are cut, and the laminating operation of the insulation boards is completed. By using the technical scheme, the labor intensity of workers is greatly reduced, and the working efficiency is improved.
In a preferred embodiment of the present invention, as shown in fig. 2 to 4, the transfer rack 200 includes a support rack 210 and a conveying roller 230 driven by a first motor 220, the bottom of the support rack 210 is provided with a roller 211 engaged with the conveying rail 100, the top of the support rack 210 is provided with more than one pair of rails 212 for interfacing with the rails in the baking room 00, and the rails are engaged with the rollers at the bottom of the multi-layer rack; the number of the conveying rollers 230 is more than one, the conveying rollers 230 are fixed on the rotating shaft 231 two by two and are arranged between the two guide rails 212, and the rotating shaft 231 is perpendicular to the guide rails 212 on the two sides; the surface of the conveying roller wheel 230 is provided with an anti-slip rubber sleeve for abutting against the lower surface of the transfer frame 200, and the friction force between the conveying roller wheel and the bottom of the multilayer material rack is improved by means of the anti-slip rubber sleeve. The first motor drives the two rotating shafts to rotate simultaneously through chain transmission, and then drives the conveying rollers at the two ends of the rotating shafts to rotate simultaneously, so that the multi-layer material rack is dragged to the transfer rack along the guide rail.
Further optimizing the above technical solution, as shown in fig. 2, a second motor 240 and a transmission mechanism are further disposed on one side of the support frame body 210, and the second motor 240 drives the transfer frame 200 to move along the conveying track 100 through the transmission mechanism. The side of the conveying track is provided with a rack 04, the transmission mechanism comprises a chain transmission assembly and a transmission gear meshed with the rack, and the second motor drives the transfer frame to move along the conveying track through chain transmission and gear-rack transmission.
In a preferred embodiment of the present invention, as shown in fig. 1 and 5, the transferring device 300 includes a layered pushing mechanism and a lifting mechanism, the layered pushing mechanism and the lifting mechanism are respectively disposed on two sides of the rollgang 100, the lifting mechanism includes a hydraulic elevator (not shown in the figures) and a lifting platform 310, and the lifting platform 310 is disposed on an upper surface of the hydraulic elevator; the lifting platform 310 is provided with a transfer frame 200 for supporting the multi-layer material frame 01. The insulation boards on the multi-layer material rack on the conveying track can be pushed to the transfer frame on the lifting platform one by utilizing the layered pushing mechanism, and then the height of the lifting platform and the upper transfer frame thereof is adjusted by the hydraulic lifter, so that the transfer frame can be lifted to be consistent with the height of each layer of insulation boards of the multi-layer material rack, and each layer of insulation boards can be conveniently accepted.
In a preferred embodiment of the present invention, as shown in fig. 1 and 5, the layered pushing mechanism includes a bottom frame 320, a middle frame 330 and a top frame 340, which are of a frame-type structure, wherein both sides of the bottom frame 320 are provided with slide ways 321, the lower surface of the middle frame 330 is provided with a pulley 331 engaged with the slide ways 321, and the middle frame 330 is driven by a third motor 332 and a transmission mechanism to slide along the slide ways 321 of the bottom frame 320; the two sides of the upper surface of the middle frame 330 are provided with slide rails 333, the lower surface of the top frame 340 is provided with a slide groove matched with the slide rails 333, and the top frame 340 is driven by a fourth motor 350 and a transmission mechanism to slide along the slide rails 333 of the middle frame 330; the moving direction of the top frame 340 and the middle frame 330 is perpendicular to the length direction of the conveying track 100. In addition, in order to limit the middle frame and the top frame, two ends of the slide rail and the slide rail are respectively provided with a stop block 360, so that the middle frame and the top frame are prevented from slipping. The third motor drives the middle frame to move relative to the bottom frame through chain transmission and gear rack transmission, and the middle frame is used for pushing the heat insulation plates on the multilayer material frame to the transfer frame of the lifting table; the fourth motor drives the top frame to move relative to the middle frame through chain transmission and gear rack transmission, and the heat insulation plate on the conveying frame on the lifting platform is pushed to the conveying unit by the top frame.
In a preferred embodiment of the present invention, as shown in fig. 1, the conveying unit includes a first conveying belt 1, a feeding mechanism 2, a second conveying belt 3 and a conveying roller table 4, the first conveying belt 1 is disposed parallel to a conveying rail 100, the first conveying belt 1 and the conveying rail 100 are respectively disposed on two sides of the lifting mechanism, a feeding end of the second conveying belt 3 is disposed on a side surface of a discharging end of the first conveying belt 1, and a running direction of the first conveying belt 1 is perpendicular to a running direction of the second conveying belt 3. In addition, install guardrail 31 in the both sides of second conveyer belt 3, avoid the heated board on its surface to vibrate in the operation and fall. The feeding mechanism 2 is arranged on one side of the discharge end of the first conveying belt 1 and on the feed end of the second conveying belt 3 and is used for pushing the heat-insulation plates on the first conveying belt 1 onto the second conveying belt 3 one by one; rollgang 4 includes the running roller 40 that a plurality of interval set up side by side, rollgang 4's initiating terminal sets up in the discharge end of second conveyer belt 3, tectorial membrane device 500 sets up in rollgang 4's initiating terminal, cutting device 600 sets up in rollgang 4's middle part. Wherein, the first conveyer belt and the second conveyer belt are driven by respective power parts. By adopting the conveying unit with the structure, the heat-insulation plates can be conveyed to the film laminating device one by one through the first conveying belt and the second conveying belt, and non-woven fabrics can be conveniently adhered to the upper surface and the lower surface of the heat-insulation plates at the corresponding positions of the film laminating device by virtue of rollers arranged at intervals; in a similar way, the non-woven fabric at the junction of the heat-insulating plate is conveniently cut at the corresponding position of the cutting device by means of the rollers arranged at intervals.
In a preferred embodiment of the present invention, as shown in fig. 1, the feeding mechanism 2 includes a supporting frame 21, a guide rail 22 and a pushing cylinder 23, the pushing cylinder 23 is disposed on the top of the supporting frame 21, the guide rail 22 is disposed on the upper surface of the discharging end of the first conveying belt 1, a push plate 24 is disposed at the end of a piston rod of the pushing cylinder 23, and a sliding block matched with the guide rail 22 is disposed on the push plate 24. The pushing cylinder drives the pushing plate to slide along the guide rail, so that the heat-insulation plates on the first conveying belt can be pushed to the second conveying belt one by one.
In a preferred embodiment of the present invention, as shown in fig. 1 and 6, the film covering device 500 includes a glue box 510, a cloth pressing roller 520 and a wiping roller 530 disposed on the upper and lower sides of the roller conveyor 4, two nonwoven rolls 02 are disposed on the upper and lower sides of the roller conveyor 4, respectively, and the nonwoven fabric on the nonwoven rolls 02 penetrates through the glue box 510 for soaking the nonwoven fabric with glue; the upper surface and the lower surface of the heat-insulating plate on the conveying roller way 4 are tightly attached to the cloth pressing roller 520, and the wiping roller 530 and the cutting device 600 are sequentially arranged behind the cloth pressing roller 520 and used for cutting the non-woven fabric on the upper surface and the lower surface of the heat-insulating plate after secondary wiping. And a recovery box 540 is arranged below the conveying roller way to facilitate the recovery of the dropped glue. Wherein, the wiping roller is a foam roll of outer cylinder plastic cloth, which can make the non-woven cloth completely attached on the surface of the insulation board. Of course, the non-woven fabric can also adopt other structures to realize the impregnation.
In a preferred embodiment of the present invention, as shown in fig. 1 and 7, the cutting device 600 includes a synchronization frame body 610, a limiting mechanism 620 and a cutting mechanism 630, the synchronization frame body 610 is a frame structure, guide pillars 640 are disposed on two sides of the frame 400, sliders 650 matched with the guide pillars 640 are disposed on two sides of the synchronization frame body 610, and the limiting mechanism 320 is disposed at one end of the synchronization frame body 610, and is configured to enable the synchronization frame body 610 and a heat insulation board on the conveying roller table 4 to move synchronously; the synchronous frame body 610 is connected with the frame 400 through a door closer 660 and is used for automatically resetting the synchronous frame body 610 after the non-woven fabric on the heat preservation plate is cut off; the cutting mechanism 630 includes cutting blades 631 disposed above and below the conveying roller table 4, the cutting blades 631 are driven by a power assembly 632, and the upper and lower cutting blades 631 are disposed oppositely. During specific operation, the synchronous frame body and the conveying chain can move synchronously by using the limiting mechanism, and the non-woven fabric at the junction of the heat-insulating plate can be cut by the relative movement of the two cutting knives in the operation process of the heat-insulating plate; after cutting, the limiting mechanism is separated from the conveying chain, and the synchronous frame body is reset under the action of the door closer. The layered process is controlled by the controller. The length of the synchronous frame body is consistent with that of the heat insulation plate, a travel switch is installed on the synchronous frame body, and the travel switch, the limiting mechanism, the door closer and the cutting mechanism are all electrically connected with the controller. When the heated board went to synchronous support body in, travel switch began the timing, when the heated board of front portion rolled out synchronous support body, rear portion heated board and got into synchronous support body completely, when the juncture of two heated boards was in the position of cutting the sword promptly, stop gear moved, made synchronous support body and conveying chain synchronous motion, cut the mechanism action simultaneously, realized cutting the non-woven fabrics of surface about the heated board juncture.
In an embodiment of the present invention, as shown in fig. 7, the limiting mechanism 620 includes a lifting cylinder 621 and a limiting block 622, the lifting cylinder 621 is disposed on the upper portion of the synchronous frame 610, a connecting plate 623 is disposed at the end of a piston rod of the lifting cylinder 621, and the limiting block 622 is disposed on one side of the connecting plate 623; conveying chains 700 are arranged on two sides of the conveying roller table 4, and the conveying chains 700 are driven by power parts; the lower end of the stopper 622 can be in clearance fit with the conveying chain 700. When the rear portion heated board of two adjacent heated boards went to synchronous support body in, the lift cylinder action, drive connecting plate and stopper descend, make the stopper insert in the clearance of side conveying chain, realize synchronous support body and heated board simultaneous movement under the drive of conveying chain, two relative motion under power component's drive of cutting the sword afterwards realizes cutting the non-woven fabrics of heated board juncture upper and lower surface.
In addition, further optimizing the above technical solution, as shown in fig. 7, an auxiliary pressing mechanism 670 is installed at the rear portion of the synchronization frame body, the auxiliary pressing mechanism and the limiting mechanism are oppositely arranged at the front and rear ends of the synchronization frame body, and the cutting mechanism is arranged at the front portion of the synchronization frame body next to the limiting mechanism. The auxiliary pressing mechanism comprises a lifting cylinder, a buffer spring and a pressing rod, the lifting cylinder is electrically connected with the controller, and the pressing rod is connected with the tail end of a piston rod of the lifting cylinder through the buffer spring. During concrete operation, when cutting the non-woven fabrics, the rear portion of heated board is pressed simultaneously to the press bar, avoids taking place the upwarp phenomenon at the in-process heated board rear end that cuts the heated board juncture non-woven fabrics.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. The utility model provides a water glass foaming heated board tectorial membrane production line which characterized in that: the multi-layer material rack is arranged on a transfer rack, and the transfer rack is matched with the conveying track; the other end of the conveying track is provided with a transfer device used for pushing the heat-insulation plates on the transfer frame to a conveying unit layer by layer, the conveying unit is arranged on the rack, and the middle part of the conveying unit is provided with a film coating device used for adhering the non-woven fabrics coated with glue on the upper surface and the lower surface of the heat-insulation plates; the exit end of tectorial membrane device is equipped with cutting device for decide the non-woven fabrics in the boundary department of heat preservation board.
2. The water glass foaming insulation board film coating production line of claim 1, which is characterized in that: the transfer frame comprises a support frame body and a conveying roller wheel driven by a first motor, the bottom of the support frame body is provided with a roller wheel matched with the conveying track, and the top of the support frame body is provided with more than one pair of guide rails for butting with the guide rails in the baking room; the conveying rollers are more than one pair, every two of the conveying rollers are fixed on the rotating shaft and arranged between the two guide rails, and the rotating shaft is perpendicular to the guide rails on the two sides; and the surface of the conveying roller is provided with an anti-slip rubber sleeve which is used for being abutted against the lower surface of the transfer frame.
3. The water glass foaming insulation board film coating production line of claim 2, which is characterized in that: one side of the support frame body is further provided with a second motor and a transmission mechanism, and the second motor drives the transfer frame to move along the conveying track through the transmission mechanism.
4. The water glass foaming insulation board film coating production line of claim 2, which is characterized in that: the transfer device comprises a layered pushing mechanism and a lifting mechanism, the layered pushing mechanism and the lifting mechanism are respectively arranged on two sides of the conveying roller way, the lifting mechanism comprises a hydraulic lifter and a lifting platform, and the lifting platform is arranged on the upper surface of the hydraulic lifter; and the lifting platform is provided with a transfer frame for supporting the multilayer material rack.
5. The water glass foaming insulation board film coating production line of claim 4, which is characterized in that: the layered pushing mechanism comprises a bottom frame, a middle frame and a top frame which are of frame structures, wherein slide ways are arranged on two sides of the bottom frame, pulleys matched with the slide ways are arranged on the lower surface of the middle frame, and the middle frame is driven to slide along the slide ways of the bottom frame through a third motor and a transmission mechanism; the upper surface of the middle frame is provided with a sliding rail at two sides, the lower surface of the top frame is provided with a sliding chute matched with the sliding rail, and the top frame is driven to slide along the sliding rail of the middle frame through a fourth motor and a transmission mechanism; the moving direction of the top frame and the middle frame is vertical to the length direction of the conveying track.
6. The water glass foaming insulation board film coating production line of claim 4, which is characterized in that: the conveying unit comprises a first conveying belt, a feeding mechanism, a second conveying belt and a conveying roller way, the first conveying belt is arranged in parallel to a conveying rail, the first conveying belt and the conveying rail are respectively arranged on two sides of the lifting mechanism, a feeding end of the second conveying belt is arranged on the side surface of a discharging end of the first conveying belt, and the running direction of the first conveying belt is perpendicular to the running direction of the second conveying belt; the feeding mechanism is arranged on one side of the discharge end of the first conveying belt and the feed end of the second conveying belt and used for pushing the heat insulation plates on the first conveying belt onto the second conveying belt one by one; the rollgang includes the running roller that a plurality of interval set up side by side, the initiating terminal of rollgang sets up in the discharge end of second conveyer belt, the tectorial membrane device sets up in the initiating terminal of rollgang, cutting device sets up in the middle part of rollgang.
7. The water glass foaming insulation board film coating production line of claim 6, which is characterized in that: the feeding mechanism comprises a support frame, a guide rail and a pushing cylinder, the pushing cylinder is arranged at the top of the support frame, the guide rail is arranged on the upper surface of the discharge end of the first conveying belt, a push plate is arranged at the tail end of a piston rod of the pushing cylinder, and a sliding block matched with the guide rail is arranged on the push plate.
8. The water glass foaming insulation board film coating production line of claim 6, which is characterized in that: the film laminating device comprises glue boxes, a cloth pressing roller and a wiping roller which are arranged on the upper side and the lower side of the conveying roller way, two non-woven fabric rolls are respectively arranged on the upper side and the lower side of the conveying roller way, and non-woven fabrics on the non-woven fabric rolls penetrate through the glue boxes and are used for infiltrating glue on the non-woven fabrics; the upper surface and the lower surface of the insulation board on the conveying roller way are tightly attached to the cloth pressing roller, the wiping pressing roller and the cutting device are sequentially arranged at the rear of the cloth pressing roller and used for cutting the non-woven fabric on the upper surface and the lower surface of the insulation board after secondary wiping.
9. The water glass foaming insulation board film coating production line of claim 6, which is characterized in that: the cutting device comprises a synchronous frame body, a limiting mechanism and a cutting mechanism, wherein the synchronous frame body is of a frame structure, guide posts are arranged on two sides of the frame, sliding blocks matched with the guide posts are arranged on two sides of the synchronous frame body, and the limiting mechanism is arranged at one end of the synchronous frame body and used for enabling the synchronous frame body and the insulation board on the conveying roller way to synchronously move; the synchronous frame body is connected with the frame through a door closer and is used for automatically resetting the synchronous frame body after the non-woven fabric on the heat insulation plate is cut off; the cutting mechanism comprises cutting knives arranged above and below the conveying roller way, the cutting knives are driven by a power assembly, and the upper cutting knife and the lower cutting knife are arranged oppositely.
10. The water glass foaming insulation board film coating production line of claim 9, characterized in that: the limiting mechanism comprises a lifting cylinder and a limiting block, the lifting cylinder is arranged at the upper part of the synchronous frame body, a connecting plate is arranged at the tail end of a piston rod of the lifting cylinder, and the limiting block is arranged on one side of the connecting plate; conveying chains are arranged on two sides of the conveying roller way, and the lower ends of the limiting blocks can be in clearance fit with the conveying chains.
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CN112727006A (en) * | 2020-12-30 | 2021-04-30 | 南京拓新冷暖科技有限公司 | Floor heating insulation board bonding line and bonding method thereof |
CN114368097A (en) * | 2021-12-31 | 2022-04-19 | 安徽艾米伦特建材科技有限公司 | Double-sided laminating device for sandwich insulation board |
CN116924071A (en) * | 2023-09-13 | 2023-10-24 | 杭州凡诺电子有限公司 | Display screen glass transferring mechanism and production line transferring step |
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CN116924071B (en) * | 2023-09-13 | 2023-12-12 | 杭州凡诺电子有限公司 | Display screen glass transferring mechanism and production line transferring step |
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