CN111186613A - Wire coil shape adjusting system and operation method thereof - Google Patents
Wire coil shape adjusting system and operation method thereof Download PDFInfo
- Publication number
- CN111186613A CN111186613A CN202010009471.4A CN202010009471A CN111186613A CN 111186613 A CN111186613 A CN 111186613A CN 202010009471 A CN202010009471 A CN 202010009471A CN 111186613 A CN111186613 A CN 111186613A
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- Prior art keywords
- rotating shaft
- wire
- adjusting device
- ring
- shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
Abstract
The invention discloses a wire coil shape adjusting system and an operating method thereof. The ring-shaped adjusting device comprises a base, a first supporting arm, a second supporting arm, a first rotating shaft, a second rotating shaft and two telescopic sticks, the ring-shaped adjusting device is fixed on the adjusting device moving belt through the base, the first rotating shaft is connected with the base through the first supporting arm, the second rotating shaft is connected with the first rotating shaft through the second supporting arm, and the two telescopic sticks are respectively connected to two sides of the second rotating shaft; the operation panel is connected with the control end of the adjusting device moving belt through an electric connecting wire, and the operation panel is respectively connected with the driver of the first rotating shaft and the driver of the second rotating shaft through the electric connecting wire. The invention can reduce the workload of workshop staff and improve the loop quality of wire finished products.
Description
Technical Field
The invention belongs to the technical field of steel rolling equipment, and particularly relates to a wire coil shape adjusting system and an operation method thereof.
Background
In the production process of a wire rod workshop, the difficulty of controlling the ring shape of the spinning is always a headache in the workshop due to the temperature, the speed and the spinning pipe. When the wire rod reaches the coil collecting and hot detecting area through the roller way, the coil shape is not flat, and at the time, a workshop needs to take out and adjust staff to beat the wire rod through an iron rod, so that the coil shape is ensured. However, in consideration of the quality of the finished product, the manual adjustment of the loop shape after bundling is strictly prohibited, so that the loop shape can be adjusted only before bundling. However, due to the fast production rhythm, the large workload and the tension of personnel, workers in a workshop have no time to adjust the loop shape of the wire, so that the batch of uneven loop shapes and tense materials are generated.
Disclosure of Invention
In order to solve the technical problems mentioned in the background art, the invention provides a wire coil shape adjusting system and an operation method thereof, which can reduce the workload of workshop staff and improve the coil shape quality of wire finished products.
In order to achieve the technical purpose, the technical scheme of the invention is as follows:
a wire coil shape adjusting system comprises an operation panel, and a coil shape adjusting device and an adjusting device moving belt which are arranged at two sides of a thermal detection area; the ring-shaped adjusting device comprises a base, a first supporting arm, a second supporting arm, a first rotating shaft, a second rotating shaft and two telescopic sticks, the ring-shaped adjusting device is fixed on an adjusting device moving belt through the base, the first rotating shaft is connected with the base through the first supporting arm, the second rotating shaft is connected with the first rotating shaft through the second supporting arm, and the two telescopic sticks are respectively connected to two sides of the second rotating shaft; the operation panel is connected with the control end of the adjusting device moving belt through an electric connecting wire, and the operation panel is respectively connected with the driver of the first rotating shaft and the driver of the second rotating shaft through the electric connecting wire.
Based on the preferable scheme of the technical scheme, the telescopic stick is made of high-temperature resistant materials.
Based on the preferable scheme of the technical scheme, the telescopic rods are L-shaped structures, and the two telescopic rods with the L-shaped structures form an approximate C-shaped hook structure.
An operating method of a wire coil shape adjusting system comprises the steps that when a wire is transmitted to a thermal detection area, a worker presses a starting button on an operating panel, the operating panel sends control signals to a driver of a first rotating shaft and a driver of a second rotating shaft through an electric connecting line, the first rotating shaft is controlled to stretch out a second supporting arm, then the second rotating shaft is controlled to stretch out two telescopic sticks and enable the telescopic sticks to reach an appointed station, the telescopic sticks reaching the appointed station adjust the shape of the wire coil, and after adjustment is completed, the telescopic sticks and the second supporting arm are sequentially retracted.
Based on above-mentioned technical scheme's preferred scheme, be equipped with contact sensor on the flexible rod, contact sensor passes through the electricity connecting wire and is connected with operating panel, sends detected signal to operating panel when contact sensor detects flexible rod and contacts the wire rod, and operating panel receives this detected signal and sends control signal to the second rotation axis, and control flexible rod extrudees the wire rod, then rotates 90 degrees and continue to carry out.
According to the technical scheme, the wire detection sensor is arranged in the hot detection area and is connected with the operation panel through the electric connecting wire, when the wire reaches the hot detection area, the wire detection sensor sends a detection signal to the operation panel, and the ring-shaped adjusting device is automatically started after the operation panel receives the detection signal without manual triggering and starting.
Based on the preferable scheme of the technical scheme, when the wire rod continuously advances and is not stacked, the adjusting device moving belt is not started, the ring-shaped adjusting device positioned on the adjusting device moving belt is fixed at a position, and ring-shaped adjustment is carried out on the wire rod after the wire rod reaches the fixed position; when the wire is piled up, the adjusting moving belt is started through the operation panel, and the ring-shaped adjusting device on the adjusting moving belt automatically moves to the position of the next wire to perform ring-shaped adjustment after the ring-shaped adjustment of one wire is finished.
Adopt the beneficial effect that above-mentioned technical scheme brought:
according to the invention, by designing the ring-shaped adjusting device and the matched operating panel, the automatic adjustment of the wire ring shape is realized, the manpower resource of a workshop is saved, and meanwhile, the wire ring shape is adjusted by adopting a mechanical device to better meet the quality requirement, and the difference of manual adjustment is reduced. By further optimizing the invention, the manual triggering starting or the automatic starting of the system, the fixed adjustment and the movable adjustment of the ring-shaped adjusting device can be realized, and the requirements of various conditions are met.
Drawings
FIG. 1 is an overall schematic view of the present invention;
FIG. 2 is a schematic view of the ring-shaped adjusting device of the present invention.
1. A thermal detection area; 2. a wire rod; 3. a loop-shaped adjusting device; 4. an electrical connection wire; 5. an operation panel; 6. a base; 7a, a first support arm; 7b a second support arm; 8. a telescopic stick; 9a, a first rotation axis; 9b, a second rotation axis; 10. the adjusting device moves the belt.
Detailed Description
The technical scheme of the invention is explained in detail in the following with the accompanying drawings.
The invention designs a wire coil adjusting system, which comprises an operation panel 5, a coil adjusting device 3 and an adjusting device moving belt 10, wherein the coil adjusting device 3 and the adjusting device moving belt are arranged on two sides of a heat detection area 1, as shown in figure 1. As shown in fig. 2, the loop adjusting device 3 includes a base 6, a first support arm 7a and a second support arm 7b, a first rotating shaft 9a and a second rotating shaft 9b, and two telescopic sticks 8. The ring-shaped adjusting device is fixed on the adjusting device moving belt through the base, the first rotating shaft 9a is connected with the base 6 through the first supporting arm 7a, the second rotating shaft 9b is connected with the first rotating shaft 9a through the second supporting arm 7b, and the two telescopic sticks 8 are respectively connected to two sides of the second rotating shaft 9 b. The operating panel is connected to the control end of the adjusting device moving belt by means of electrical connection lines 4, and the operating panel is connected to the actuators of the first and second rotating shafts 9a, 9b by means of electrical connection lines 4, respectively.
Preferably, the telescopic stick is made of high-temperature resistant materials.
Preferably, the telescopic stick is of an L-shaped structure, and the two telescopic sticks of the L-shaped structure form an approximate C-shaped hook structure.
The embodiment of the operation method of the wire coil shape adjusting system designed by the invention is as follows:
embodiment 1 adopts a preferred scheme, when the wire rod was examined the region to the heat, the staff pressed the start button on the operating panel, and operating panel sends control signal through the electric wire to the driver of first rotation axis and the driver of second rotation axis, stretches out the second support arm through controlling first rotation axis, then stretches out two telescopic batons and makes it reach appointed station through controlling the second rotation axis, and the telescopic baton that reaches appointed station adjusts the wire rod coil shape, and after the adjustment, telescopic baton and second support arm are withdrawed in proper order.
Based on the 3 embodiments described above, further optimization can be performed. Preferably, be equipped with contact sensor on the telescopic rod, contact sensor passes through the electricity connecting wire and is connected with operating panel, sends detecting signal to operating panel when contact sensor detects telescopic rod and touches the wire rod, and operating panel receives this detecting signal and sends control signal to the second rotation axis afterwards, and control telescopic rod extrudees the wire rod, then rotates 90 degrees and continue to carry out.
The embodiments are only for illustrating the technical idea of the present invention, and the technical idea of the present invention is not limited thereto, and any modifications made on the basis of the technical scheme according to the technical idea of the present invention fall within the scope of the present invention.
Claims (7)
1. A wire coil adjustment system, comprising: comprises an operation panel, and a ring-shaped adjusting device and an adjusting device moving belt which are arranged at two sides of a thermal detection area; the ring-shaped adjusting device comprises a base, a first supporting arm, a second supporting arm, a first rotating shaft, a second rotating shaft and two telescopic sticks, the ring-shaped adjusting device is fixed on an adjusting device moving belt through the base, the first rotating shaft is connected with the base through the first supporting arm, the second rotating shaft is connected with the first rotating shaft through the second supporting arm, and the two telescopic sticks are respectively connected to two sides of the second rotating shaft; the operation panel is connected with the control end of the adjusting device moving belt through an electric connecting wire, and the operation panel is respectively connected with the driver of the first rotating shaft and the driver of the second rotating shaft through the electric connecting wire.
2. The wire loop adjustment system of claim 1, wherein: the telescopic stick is made of high-temperature resistant materials.
3. The wire loop adjustment system of claim 1, wherein: the telescopic rods are L-shaped structures, and the two telescopic rods with the L-shaped structures form an approximate C-shaped hook structure.
4. A method of operating a loop adjustment system according to any one of claims 1-3, wherein: when the wire rod is transmitted to the hot-inspection area, a worker presses a starting button on the operation panel, the operation panel sends control signals to a driver of the first rotating shaft and a driver of the second rotating shaft through the electric connecting wires, the second supporting arm extends out by controlling the first rotating shaft, then the second rotating shaft extends out two telescopic rods and enables the telescopic rods to reach the appointed station, the telescopic rods reaching the appointed station adjust the coil shape of the wire rod, and after the adjustment is completed, the telescopic rods and the second supporting arm are sequentially retracted.
5. The method of operating a coil adjustment system of claim 4, wherein: be equipped with contact sensor on the flexible rod, contact sensor passes through the electricity connecting wire and is connected with operating panel, sends detected signal to operating panel when contact sensor detects flexible rod and contacts the wire rod, and operating panel receives this detected signal and sends control signal to the second rotation axis, and control flexible rod extrudees the wire rod, then rotates 90 degrees and continue to carry out.
6. The method of operating a coil adjustment system of claim 5, wherein: set up wire rod detection sensor in hot-detecting region, wire rod detection sensor passes through the electricity connecting wire and is connected with operating panel, and when the wire rod arrived hot-detecting region, wire rod detection sensor sent the detected signal to operating panel, and automatic start circle shape adjusting device need not artifical trigger start after operating panel received this detected signal.
7. The method of operating a coil adjustment system of claim 6, wherein: when the wire rod continuously advances and is not stacked, the adjusting device moving belt is not started, the ring-shaped adjusting device positioned on the adjusting device moving belt is fixed at a position, and the wire rod is adjusted in a ring shape after reaching the fixed position; when the wire is piled up, the adjusting moving belt is started through the operation panel, and the ring-shaped adjusting device on the adjusting moving belt automatically moves to the position of the next wire to perform ring-shaped adjustment after the ring-shaped adjustment of one wire is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010009471.4A CN111186613B (en) | 2020-01-06 | 2020-01-06 | Wire coil shape adjusting system and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010009471.4A CN111186613B (en) | 2020-01-06 | 2020-01-06 | Wire coil shape adjusting system and operation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111186613A true CN111186613A (en) | 2020-05-22 |
| CN111186613B CN111186613B (en) | 2022-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010009471.4A Active CN111186613B (en) | 2020-01-06 | 2020-01-06 | Wire coil shape adjusting system and operation method thereof |
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| CN (1) | CN111186613B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201158571Y (en) * | 2007-11-19 | 2008-12-03 | 宝山钢铁股份有限公司 | High-power quickly assembling and disassembling device |
| CN202097219U (en) * | 2011-05-18 | 2012-01-04 | 金川集团有限公司 | Reverse squeezing device for blanks of copper and copper alloy bars and wires |
| CN104555370A (en) * | 2013-10-28 | 2015-04-29 | 安阳合力创科冶金新技术研发股份有限公司 | Material blocking device of reel |
| CN104858255A (en) * | 2014-07-10 | 2015-08-26 | 无锡市威特机械有限公司 | Backward extruder |
| CN108080438A (en) * | 2016-11-23 | 2018-05-29 | 本钢板材股份有限公司 | A kind of gear cylinder roll adjuster |
| CN109748097A (en) * | 2018-12-27 | 2019-05-14 | 苏州市职业大学 | A kind of coil finished product is unloaded vanning mechanical equipment automatically |
| CN209321422U (en) * | 2018-11-19 | 2019-08-30 | 云南玉溪仙福钢铁（集团）有限公司 | Reinforcing bar coils trimmer |
| CN209427175U (en) * | 2018-10-15 | 2019-09-24 | 江阴兴澄合金材料有限公司 | Baling press circle shape reshaping device |
| CN209796791U (en) * | 2019-03-20 | 2019-12-17 | 重庆市铜梁区精亿电脑配件有限公司 | PLC intelligent carrying riveting manipulator for production of computer radiators |
-
2020
- 2020-01-06 CN CN202010009471.4A patent/CN111186613B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201158571Y (en) * | 2007-11-19 | 2008-12-03 | 宝山钢铁股份有限公司 | High-power quickly assembling and disassembling device |
| CN202097219U (en) * | 2011-05-18 | 2012-01-04 | 金川集团有限公司 | Reverse squeezing device for blanks of copper and copper alloy bars and wires |
| CN104555370A (en) * | 2013-10-28 | 2015-04-29 | 安阳合力创科冶金新技术研发股份有限公司 | Material blocking device of reel |
| CN104858255A (en) * | 2014-07-10 | 2015-08-26 | 无锡市威特机械有限公司 | Backward extruder |
| CN108080438A (en) * | 2016-11-23 | 2018-05-29 | 本钢板材股份有限公司 | A kind of gear cylinder roll adjuster |
| CN209427175U (en) * | 2018-10-15 | 2019-09-24 | 江阴兴澄合金材料有限公司 | Baling press circle shape reshaping device |
| CN209321422U (en) * | 2018-11-19 | 2019-08-30 | 云南玉溪仙福钢铁（集团）有限公司 | Reinforcing bar coils trimmer |
| CN109748097A (en) * | 2018-12-27 | 2019-05-14 | 苏州市职业大学 | A kind of coil finished product is unloaded vanning mechanical equipment automatically |
| CN209796791U (en) * | 2019-03-20 | 2019-12-17 | 重庆市铜梁区精亿电脑配件有限公司 | PLC intelligent carrying riveting manipulator for production of computer radiators |
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| Publication number | Publication date |
|---|---|
| CN111186613B (en) | 2022-03-11 |
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