CN111175376A - Detection equipment for heat exchanger part machining - Google Patents
Detection equipment for heat exchanger part machining Download PDFInfo
- Publication number
- CN111175376A CN111175376A CN201811344731.2A CN201811344731A CN111175376A CN 111175376 A CN111175376 A CN 111175376A CN 201811344731 A CN201811344731 A CN 201811344731A CN 111175376 A CN111175376 A CN 111175376A
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- China
- Prior art keywords
- plate
- bottom plate
- heat exchanger
- template
- electric telescopic
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/27—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the material relative to a stationary sensor
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Acoustics & Sound (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention discloses a detection device for processing a heat exchanger component, which comprises a bottom plate, wherein the upper end of the bottom plate is of an L-shaped structure, a bearing group is arranged on the right side of the upper end of the bottom plate, a rotating shaft is rotationally connected in a bearing of the bearing group, a servo motor is arranged on the right side of the upper end of the bottom plate, and an output shaft of the servo motor is fixedly connected with the right end of the rotating shaft through a coupler. The cost expenditure is saved, the condition of missing detection is avoided, and the use efficiency of the equipment is improved.
Description
Technical Field
The invention relates to the technical field of heat exchanger production equipment, in particular to detection equipment for machining heat exchanger components.
Background
The heat exchanger is a device for transferring partial heat of hot fluid to cold fluid, the quality of the heat exchanger components determines the quality of the heat exchanger, in the part processing and producing personnel, special personnel are often needed to check the damage, the time and the labor are wasted, the effect is not good, even if a few special devices for detecting loss exist, the device has many problems, complex structure and inconvenient installation and disassembly, brings great trouble to the use of users, but also can not realize the stable clamping of the components according to the requirements, can not realize the omnibearing rapid flaw detection of each part of the components, can not ensure the production quality of the components, invisibly increases the working burden of personnel, has higher production expenditure cost, can not avoid the occurrence of the condition of missed detection, causes the low use efficiency of the equipment, therefore, the realization of the detection equipment for processing the heat exchanger component, which can solve the problems, is imperative.
Disclosure of Invention
The invention aims to overcome the existing defects, provides a detection device for processing heat exchanger components, has a simple structure, is convenient to install and disassemble, is convenient to use, brings great convenience to a user, can realize stable clamping of the components through a clamping device according to requirements, operates a servo motor, realizes rotation of the clamping components within a specified range, slides on a guide rail, realizes omnibearing and rapid flaw detection of each part of the components by an ultrasonic detector, ensures the production quality of the components, reduces the work burden of personnel, saves cost expenditure, avoids the occurrence of missed detection, improves the use efficiency of the device, and can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a be used for heat exchanger part processing to use check out test set, comprising a base plate, the upper end of bottom plate is L type structure, the upper end right side of bottom plate is equipped with the bearing group, the bearing internal rotation of bearing group is connected with the pivot, the upper end right side of bottom plate is equipped with servo motor, servo motor's output shaft passes through the right-hand member fixed connection of shaft coupling with the pivot, the left end of pivot extends to directly over the L type structure of bottom plate, the left end of pivot is equipped with U type frame, the both ends left side symmetry of U type frame is equipped with clamping device, the upper surface right side rear end of bottom plate is equipped with the support, the upper end bottom surface of support is equipped with electronic flexible post, the flexible end bottom of electronic flexible post is equipped with the mounting panel, the left side of mounting panel is equipped with the regulation structure, the front side of linear electric motor is equipped with ultrasonic detector, The display and the control switch group, the external power source is connected to the input electricity of control switch group, and the equal electricity of input of electronic flexible post, ultrasonic detector, flashing lamp and display is connected the output of control switch group.
As a preferred technical scheme, the clamping device comprises L-shaped plates, the L-shaped plates are symmetrically arranged on the left sides of two ends of the U-shaped frame, rear-side opening side wall chutes of the L-shaped plates are slidably connected with sliding blocks at two ends of the supporting block, springs are arranged on upper and lower groove walls in the rear-side opening chutes of the L-shaped plates, the other ends of the springs are fixedly connected with the upper and lower surfaces of the sliding blocks at two sides of the supporting block, the front end of the supporting block is fixedly connected with the rear side surface of the pressing plate, an electric telescopic rod is arranged on the top wall of the rear-side opening of the L-shaped plate, the bottom of a telescopic end of the electric telescopic rod is fixedly connected with the.
According to a preferable technical scheme of the invention, the adjusting structure comprises a guide rail, the left side of the mounting plate is provided with the guide rail, the upper end of the guide rail is connected with a linear motor in a sliding manner, the left side of the guide rail is provided with a limiting plate, and the input end of the linear motor is electrically connected with the output end of the control switch group.
As a preferred technical scheme of the invention, the fixing structure comprises a fixing plate, the bottom ends of the two sides of the bottom plate are symmetrically provided with the fixing plate, and the threaded hole at the upper end of the fixing plate is internally provided with a fixing bolt.
As a preferred technical scheme of the invention, the bottom end of the pressing plate is arranged corresponding to the bottom end plane of the L-shaped plate, and the bottom surface of the pressing plate and the upper surface of the bottom end of the L-shaped plate are all distributed with anti-skid grains.
Compared with the prior art, the invention has the beneficial effects that: the detection equipment for processing the heat exchanger component has a simple structure, the rotary fixing bolt is connected with a threaded hole of an installation part, the quick installation and disassembly of the equipment are realized, the clamping of the heat exchanger component is realized through the regulation and control of the control switch group, the rotation within a specified range is realized, the omnibearing flaw detection and damage detection of the component are further realized, the great convenience is brought to the use of a user, the electric telescopic rod can be extended according to the requirement, because the sliding blocks at the two sides of the supporting block are in sliding connection in the sliding grooves of the side walls of the rear side opening of the L-shaped plate, the closing of the pressing plate and the bottom plane of the L-shaped plate is realized, the stable clamping of the component is further realized, the servo motor operates, the rotation within the specified range of the clamping component is realized, the linear motor slides on the guide rail, the omnibearing quick flaw detection of each part by the ultrasonic detector, the cost expenditure is saved, the condition of missing detection is avoided, and the use efficiency of the equipment is improved.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the interior of the structural clamping device of the present invention.
In the figure: the device comprises a base plate 1, a bearing group 2, a rotating shaft 3, a servo motor 4, a U-shaped frame 5, a clamping device 6, a 61L-shaped plate, a support block 62, a spring 63, a pressing plate 64, an electric telescopic rod 65, a support 7, an electric telescopic column 8, a mounting plate 9, an adjusting structure 10, a guide rail 101, a linear motor 102, a limiting plate 103, an ultrasonic detector 11, a fixing structure 12, a fixing plate 121, a fixing bolt 122, a flashing lamp 13, a display 14 and a control switch group 15.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a detection device for processing heat exchanger components comprises a bottom plate 1, the bottom plate 1 is used for supporting and placing upper devices, the upper end of the bottom plate 1 is of an L-shaped structure, a bearing group 2 is arranged on the right side of the upper end of the bottom plate 1, the bearing group 2 is used for providing rotating support for a rotating shaft 3, the rotating shaft 3 is connected in a bearing rotating mode of the bearing group 2, a servo motor 4 is arranged on the right side of the upper end of the bottom plate 1, the servo motor 4 operates and rotates at the maximum one-hundred-eighty degree angle, an output shaft of the servo motor 4 is fixedly connected with the right end of the rotating shaft 3 through a coupler, the left end of the rotating shaft 3 extends to the position right above the L-shaped structure of the bottom plate 1, the U-shaped frame 5 is prevented from colliding with the bottom plate 1 in the rotating process, a U-shaped frame 5 is arranged at the left end of the rotating shaft 3, the U-shaped frame 5 plays, the L-shaped plate 61 provides a supporting and placing place for the upper device, the L-shaped plates 61 are symmetrically arranged on the left sides of the two ends of the U-shaped frame 5, rear-side opening side wall chutes of the L-shaped plates 61 are slidably connected with the two end sliders of the supporting block 62, springs 63 are arranged on the upper and lower groove walls in the rear-side opening chutes of the L-shaped plates 61, the springs 63 play a role in connection and buffering, the other ends of the springs 63 are fixedly connected with the upper and lower surfaces of the sliders on the two sides of the supporting block 62, the front end of the supporting block 62 is fixedly connected with the rear side surface of the pressing plate 64, the bottom end of the pressing plate 64 corresponds to the bottom end plane of the L-shaped plate 61, the bottom surfaces of the pressing plate 64 and the upper surface of the bottom end of the L-shaped plate 61 are all covered with anti-skid grains, an electric telescopic rod 65 is arranged on the top wall of the rear-side opening of the L-shaped plate 61, the bottom, the closing of the pressing plate 64 and the bottom plane of the L-shaped plate 61 is realized, so as to realize the stable clamping of the component, the bracket 7 is arranged at the rear end of the right side of the upper surface of the bottom plate 1, the bracket 7 provides a supporting and placing platform, the electric telescopic column 8 is arranged on the bottom surface of the upper end of the bracket 7, the electric telescopic column 8 is telescopic, so as to realize the height adjustment of the ultrasonic detector 11, the mounting plate 9 is arranged at the bottom of the telescopic end of the electric telescopic column 8, the adjusting structure 10 is arranged at the left side of the mounting plate 9, the adjusting structure 10 comprises a guide rail 101, the guide rail 101 is arranged at the left side of the mounting plate 9, the linear motor 102 is slidably connected to the upper end of the guide rail 101, the linear motor 102 slides on the guide rail 101, so as to realize the adjustment of the left-right detection of the ultrasonic detector 11, the limiting, for rapid flaw detection of components, the bottom ends of the two sides of the bottom plate 1 are symmetrically provided with the fixed structures 12, each fixed structure 12 comprises a fixed plate 121, the bottom ends of the two sides of the bottom plate 1 are symmetrically provided with the fixed plates 121, the upper threaded holes of the fixed plates 121 are internally provided with fixed bolts 122, the fixed bolts 122 are screwed to be connected with the threaded holes of the installation parts, rapid installation and disassembly of the fixed plates 121 and equipment are realized, the front side of the right end of the bottom plate 1 is sequentially provided with a flashing lamp 13, a display 14 and a control switch group 15, when the defect damage of the component is detected, the flashing lamp 13 lights up a flashing prompt, and the defect position and the defect amount are displayed on the display 14, the sorting operation of workers is carried out, the control switch group 15 regulates the normal operation of equipment, the input end of the control switch group 15 is electrically connected with an external power supply, and the input ends of the electric telescopic column 8, the ultrasonic detector 11, the flashing lamp 13, the display 14, the electric telescopic rod 65 and the linear motor 102 are electrically connected with the output end of the control switch group 15.
When in use: the fixing bolt 122 is rotated to be connected with a threaded hole of a mounting part, so that the fixing plate 121 and the equipment are quickly mounted, the fixing surface of a heat exchanger processing part is placed on the bottom plane of the L-shaped plate 61, the electric telescopic rod 65 is extended through the regulation and control of the control switch group 15, as the sliding blocks on the two sides of the support block 62 are in sliding connection in the sliding groove of the side wall of the rear side opening of the L-shaped plate 61, the closing of the pressing plate 64 and the bottom plane of the L-shaped plate 61 is realized, the stable clamping of the part is further realized, the ultrasonic detector 11 operates, the quick flaw detection of the part is realized, the electric telescopic column 8 is telescopic, the linear motor 102 slides on the guide rail 101, the position adjustment of the ultrasonic detector 11 is realized, the rotation of the servo motor 4 can also be operated, the output shaft rotates to drive the rotating shaft 3 and the U-shaped frame 5, if the defects are found, the flashing lamp 13 is used for flashing to remind, the positions of the defects and the defect amount are displayed on the display 14 for the sorting operation of workers, after the detection is finished, the pressing plate 64 is separated from the bottom end plane of the L-shaped plate 61, the parts are taken down, the detection of the next part is continued, and after the use is finished, all the devices are recovered to the original shape.
According to the invention, through the regulation and control of the control switch group 15 and the extension of the electric telescopic rod 65, as the sliding blocks on the two sides of the supporting block 62 are in sliding connection in the side wall sliding groove of the rear side opening of the L-shaped plate 61, the closing of the pressing plate 64 and the bottom end plane of the L-shaped plate 61 is realized, the stable clamping of the component is further realized, the servo motor 4 is operated, the rotation of the output shaft drives the rotating shaft 3 and the U-shaped frame 5 to rotate by one hundred eighty degrees at the maximum angle, the rotation of the clamping component within a specified range is realized, the electric telescopic column 8 is telescopic, the linear motor 102 slides on the guide rail 101, the omnibearing rapid flaw detection of each part by the ultrasonic detector 11 is realized, the production quality of the component is ensured, the work burden of personnel is lightened, the.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A detection device for heat exchanger component processing, includes bottom plate (1), its characterized in that: the upper end of the bottom plate (1) is of an L-shaped structure, a bearing group (2) is arranged on the right side of the upper end of the bottom plate (1), a rotating shaft (3) is connected in a bearing rotating mode of the bearing group (2), a servo motor (4) is arranged on the right side of the upper end of the bottom plate (1), an output shaft of the servo motor (4) is fixedly connected with the right end of the rotating shaft (3) through a coupler, the left end of the rotating shaft (3) extends to the position right above the L-shaped structure of the bottom plate (1), a U-shaped frame (5) is arranged at the left end of the rotating shaft (3), clamping devices (6) are symmetrically arranged on the left sides of the two ends of the U-shaped frame (5), a support (7) is arranged at the rear end of the right side of the upper surface of the bottom plate (1), an electric telescopic column (8) is arranged on the bottom surface of the upper end of the support (7), a mounting plate (9) is arranged at the bottom of the, the bottom ends of the two sides of the bottom plate (1) are symmetrically provided with fixing structures (12), the front side of the right end of the bottom plate (1) is sequentially provided with a flashing lamp (13), a display (14) and a control switch group (15) from top to bottom, an external power supply is electrically connected with the input end of the control switch group (15), and the input ends of an electric telescopic column (8), an ultrasonic detector (11), the flashing lamp (13) and the display (14) are electrically connected with the output end of the control switch group (15).
2. The detection device for machining the heat exchanger component as claimed in claim 1, wherein: clamping device (6) are including L template (61), the both ends left side symmetry of U type frame (5) is equipped with L template (61), the rear side opening lateral wall spout of L template (61) and the both ends slider sliding connection of a piece (62), be equipped with spring (63) on the cell wall about in the rear side opening spout of L template (61), another end of spring (63) and the last lower fixed connection of a piece (62) both sides slider, the front end of a piece (62) and the trailing flank fixed connection of clamp plate (64), the rear side opening roof of L template (61) is equipped with electric telescopic handle (65), the flexible end bottom of electric telescopic handle (65) and the middle part upper surface fixed connection of a piece (62), the output of input electricity connection control switch group (15) of electric telescopic handle (65).
3. The detection device for machining the heat exchanger component as claimed in claim 1, wherein: adjust structure (10) including guide rail (101), the left side of mounting panel (9) is equipped with guide rail (101), and the upper end sliding connection of guide rail (101) has linear electric motor (102), and the left side of guide rail (101) is equipped with limiting plate (103), and the output of linear electric motor's (102) input electricity connection control switch group (15).
4. The detection device for machining the heat exchanger component as claimed in claim 1, wherein: the fixing structure (12) comprises a fixing plate (121), the bottom ends of the two sides of the bottom plate (1) are symmetrically provided with the fixing plate (121), and a fixing bolt (122) is arranged in a threaded hole in the upper end of the fixing plate (121).
5. The detection device for machining the heat exchanger component as claimed in claim 2, wherein: the bottom of clamp plate (64) corresponds the setting with the bottom plane of L template (61), and the bottom surface of clamp plate (64) and the bottom upper surface of L template (61) are all covered with anti-skidding line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811344731.2A CN111175376A (en) | 2018-11-13 | 2018-11-13 | Detection equipment for heat exchanger part machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811344731.2A CN111175376A (en) | 2018-11-13 | 2018-11-13 | Detection equipment for heat exchanger part machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111175376A true CN111175376A (en) | 2020-05-19 |
Family
ID=70657310
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811344731.2A Pending CN111175376A (en) | 2018-11-13 | 2018-11-13 | Detection equipment for heat exchanger part machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111175376A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113864615A (en) * | 2021-09-02 | 2021-12-31 | 宏芯气体(上海)有限公司 | Monitoring system and method for gas purification |
-
2018
- 2018-11-13 CN CN201811344731.2A patent/CN111175376A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113864615A (en) * | 2021-09-02 | 2021-12-31 | 宏芯气体(上海)有限公司 | Monitoring system and method for gas purification |
| CN113864615B (en) * | 2021-09-02 | 2023-08-22 | 宏芯气体(上海)有限公司 | Monitoring system and method for gas purification |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200519 |
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| WD01 | Invention patent application deemed withdrawn after publication |