Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the middle-bearing type longitudinal split precast box girder which has short field construction period, convenient box girder erection and low continuous length requirement on an elevated section, and each precast member monomer can realize a self-stabilizing balance state.
The aim of the invention is achieved by the following technical scheme: the middle-bearing type longitudinal block prefabricated box girder comprises a Z-shaped longitudinal girder A, Z B, a superimposed sheet, a bottom plate wet seam, end cross beams and a top plate post-pouring layer, wherein the Z-shaped longitudinal girder A and the Z-shaped longitudinal girder B are oppositely arranged, settling steps are arranged at two ends of the Z-shaped longitudinal girder A and the Z-shaped longitudinal girder B, the two ends of the Z-shaped longitudinal girder A and the Z-shaped longitudinal girder B are connected through the end cross beams, the bottoms of the Z-shaped longitudinal girder A, Z-shaped longitudinal girder B between the two end cross beams are connected through the bottom plate wet seam, the superimposed sheet is mutually spliced on the steps at the upper parts of the Z-shaped longitudinal girder A and the Z-shaped longitudinal girder B, and the top plate post-pouring layer is poured on a cavity formed by the Z-shaped longitudinal girder A, Z-shaped longitudinal girder B and the superimposed sheet.
Preferably, a plurality of inverted T-shaped longitudinal beams are further arranged between the Z-shaped longitudinal beam A and the Z-shaped longitudinal beam B, gaps between the bottoms of the inverted T-shaped longitudinal beams and the bottoms of the Z-shaped longitudinal beams A are connected through bottom plate wet joints, and gaps between the bottoms of the inverted T-shaped longitudinal beams and the bottoms of the Z-shaped longitudinal beams B are connected through bottom plate wet joints, and the tops of the inverted T-shaped longitudinal beams are propped against the bottoms of the laminated plates.
Preferably, the Z-shaped longitudinal beam A and the Z-shaped longitudinal beam B are respectively provided with a bottom plate, a web plate and a flange, the heights of the beam bottoms of the Z-shaped longitudinal beam A and the Z-shaped longitudinal beam B are smaller than those of the cross section of the middle part of the beam, two uneven transverse baffles are arranged at two ends of the Z-shaped longitudinal beam A and the Z-shaped longitudinal beam B, the uneven transverse baffles form a settlement step, and gaps between the corresponding transverse baffles and the bottom plates between the Z-shaped longitudinal beam A and the Z-shaped longitudinal beam B are connected through post-pouring wet joints.
Preferably, the joint of the web plate and the upper surface of the flange is provided with a step, and two ends of the laminated plate are positioned on the step.
Preferably, the top of the outer side of the flange of the Z-shaped longitudinal beam is provided with a convex edge, and the upper surface of the post-pouring layer of the top plate is not higher than the upper surface of the convex edge.
Preferably, the superimposed sheet is a flat or arched sheet, the top surface of the laminated slab is provided with connecting steel bars.
Preferably, the bottom plate is provided with a plurality of through holes.
Preferably, the web is provided with a plurality of ventilation holes.
Preferably, gaps between the bottom plates of the Z-shaped longitudinal beam A and the Z-shaped longitudinal beam B are connected by adopting post-cast strips, and the post-cast strips are connected with end cross beams.
Preferably, both ends of the bottom plate are provided with prestressed anchorage toothed plates as required.
The invention has the following advantages: according to the middle-bearing type longitudinal block prefabricated box girder, the traditional box girder is longitudinally divided into two symmetrical Z-shaped longitudinal girders and a top laminated slab, an inverted T-shaped longitudinal girder can be additionally arranged if necessary, the split component monomers have light dead weight, and the prefabricated, transportation and hoisting can be performed by adopting conventional engineering equipment; in order to realize the self-stabilization goal of the Z-shaped longitudinal beam during construction, the height of the cross section of the beam in the range of the support at the beam end is reduced, the cross section is bracket-shaped, and the box beam is of a middle bearing structure after a bridge is formed; during installation, the longitudinal beam can be directly erected on a support of the lower structure to form an operation platform for later-stage cast-in-situ construction, and the formwork support is prevented from being erected. Prefabricating the Z-shaped longitudinal beam and the inverted T-shaped longitudinal beam and the superimposed sheet by adopting factory flow production; the engineering machinery is adopted to hoist in place rapidly, and all prefabricated components are connected into a whole span box girder by wet joints; the process for prefabricating the humidifying joint realizes that most of operations are completed in a factory, and a small part of operations are completed in the field, so that the construction efficiency is improved, the labor environment of workers is improved, and the influence on the urban road traffic interference and the urban environment dust and noise pollution is reduced. After the prefabricated part and the lower structure are completed, the installation of the longitudinal beams to form an operation platform can be completed only by conventional equipment, then the longitudinal beams are used as the operation platform to pour the end cross beams, the wet joints of the bottom plates, the laminated plates are installed, and the top plate post-pouring layer is poured on the laminated plates, so that the erection of the box girder is realized. The process has lower requirements on transportation and installation equipment and lower site conditions and line conditions, so the process can be flexibly applied to urban overhead interval structures.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention.
In addition, the embodiments of the present invention and the features of the embodiments may be combined with each other without collision.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, or are directions or positional relationships conventionally understood by those skilled in the art, are merely for convenience of describing the present invention and for simplifying the description, and are not to indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in figures 1-6, the middle-bearing type longitudinal block prefabricated box girder comprises a Z-shaped longitudinal girder A1, a Z-shaped longitudinal girder B2, a laminated plate 5, a bottom plate 11 wet joint 3, an end cross beam 4 and a top plate post-pouring layer 6, wherein the Z-shaped longitudinal girder A1 and the Z-shaped longitudinal girder B2 are oppositely arranged, the Z-shaped longitudinal girder A1, the Z-shaped longitudinal girder B2 and the laminated plate 5 are all subjected to factory prefabrication processing, and are transported to a site for installation after being processed, a work shed can be built at a construction site, prefabrication of the Z-shaped longitudinal girder A1, the Z-shaped longitudinal girder B2 and the laminated plate 5 is completed in the work shed, sedimentation steps 7 are arranged at two ends of the Z-shaped longitudinal girder A1 and the Z-shaped longitudinal girder B2, particularly, the Z-shaped longitudinal girder A1 and the Z-shaped longitudinal girder B2 are respectively provided with the bottom plate 11, a web 12 and a flange 13, the web 12 are arranged in an outward-inclined manner, so that the heights of the beam bottoms of the Z-shaped longitudinal girder A1 and the Z-shaped longitudinal girder B2 are smaller than the height of the cross section of the middle part of the girder is smaller, two ends of the Z-shaped longitudinal beam A1 and the Z-shaped longitudinal beam B2 are provided with two transverse baffles 8 with uneven heights, wherein the height of the transverse baffles 8 at the outer side is smaller than that of the transverse baffles 8 at the inner side, so that the transverse baffles 8 with uneven heights form a settlement step 7,Z, gaps between the corresponding transverse baffles 8 and a bottom plate 11 between the longitudinal beam A1 and the Z-shaped longitudinal beam B2 are connected through post-pouring wet joints, after the pouring of wet joints at the bottom plate 11 and the transverse baffles 8 is completed, the Z-shaped longitudinal beam A1 and the Z-shaped longitudinal beam B2 form a cofferdam-shaped structure, the top surface of a beam end support is positioned in the waist area of the cross section of the whole box beam and is in a bracket shape, namely, the beam end support is supported on the settlement step 7, and therefore, the Z-shaped longitudinal beam is self-stable during construction, and the box beam after bridge formation is in a middle-bearing structure; during installation, the longitudinal beam can be directly erected on a support of the lower structure to form an operation platform for later-stage cast-in-situ construction, and the formwork support is prevented from being erected.
In this embodiment, as shown in fig. 1 to 5, two ends of a Z-shaped longitudinal beam A1 and a Z-shaped longitudinal beam B2 are connected through an end cross beam 4, the end cross beam 4 and a bottom plate 11 are connected together through a wet joint 3 to ensure the connection strength of the Z-shaped longitudinal beam A1 and the Z-shaped longitudinal beam B2, when the Z-shaped longitudinal beam A1 and the Z-shaped longitudinal beam B2 are prefabricated, part of the cross beam can be prefabricated integrally with the Z-shaped longitudinal beam, further, a post-cast strip is also cast between the Z-shaped longitudinal beam A1 and the Z-shaped longitudinal beam B2, the post-cast strip is connected with the inner side of the end cross beam 4, and when casting, the end cross beam 4 and the post-cast strip can be cast together.
In this embodiment, as shown in fig. 6, the laminated plate 5 is spliced and installed between the Z-shaped longitudinal beam A1 and the Z-shaped longitudinal beam B2, and the laminated plate 5 is located above the end cross beam 4, further, the connection between the web 12 and the upper surface of the flange 13 is provided with a step 18, two ends of the laminated plate 5 are located on the step 18, and the laminated plate 5 is a flat plate or an arch plate, preferably, the laminated plate 5 is an arch plate, and has high structural strength and strong bearing capacity compared with that of the flat plate.
In this embodiment, as shown in fig. 6, the top plate post-cast layer 6 is poured between the Z-shaped longitudinal beam A1, the superimposed sheet 5 and the Z-shaped longitudinal beam B2, further, the top of the outer side of the flange 13 is provided with a rib 14, the upper surface of the top plate post-cast layer 6 is not higher than the upper surface of the rib 14, preferably, the upper surface of the top plate post-cast layer 6 is flush with the upper surface of the rib 14, and mortar liquid is not easy to overflow through the rib 14, so that the pouring of the top plate post-cast layer 6 is convenient.
In this embodiment, as shown in fig. 1, a plurality of through holes 16 are formed in the bottom plate 11, the through holes 16 are used for hoisting a wet joint template of the bottom plate during construction, accumulated water in the box girder is drained as a drainage hole during operation, and further, a plurality of ventilation holes 15 are formed in the web 12, and the ventilation holes 15 can ventilate, so that when a cross wind occurs, the ventilation holes 15 can ventilate, thereby balancing air pressure on the inner side and the outer side of the box girder, guaranteeing the reliability of the use of the box girder, and properly adjusting the hole sites if contradiction exists between the prestressed bundles or common steel bars.
In this embodiment, as shown in fig. 3, toothed plates 17 are attached to both ends of the base plate 11 to receive concentrated loads when the bridge system is converted and tensioned.
In this embodiment, the Z-shaped longitudinal beams A1, B2 and the superimposed sheet 5 are prefabricated in a factory or a beam field, then transported to a construction site for hoisting, after the Z-shaped longitudinal beams A1 and B2 are respectively installed on corresponding supports, the end cross beam 4 and the bottom plate 11 are poured first, the post-cast strip can be poured together with the end cross beam 4, then the superimposed sheet 5 is hoisted, and finally the top plate post-cast layer 6 is poured.
In this embodiment, as shown in fig. 7, when the beam width is larger, a plurality of inverted T-shaped stringers 9 need to be added between the Z-shaped stringers A1 and the Z-shaped stringers B2, that is, a plurality of inverted T-shaped stringers 9 are disposed between the Z-shaped stringers A1 and the Z-shaped stringers B2, gaps between the bottoms of the inverted T-shaped stringers 9 and the bottoms of the Z-shaped stringers A1 are connected through the bottom plate 11 wet seams 3, gaps between the bottoms of the inverted T-shaped stringers 9 and the bottoms of the Z-shaped stringers B2 are connected through the bottom plate 11 wet seams 3, and the top of the inverted T-shaped stringers 9 are propped against the bottom of the superimposed sheet 5, through the inverted T-shaped stringers 9, so that the longitudinally segmented prefabricated box girder can be applied to box girders with larger beam widths.
The middle-bearing type longitudinal block prefabricated box girder longitudinally divides the traditional box girder into two symmetrical Z-shaped longitudinal beams and a top superimposed sheet 5, and an inverted T-shaped longitudinal beam 9 can be additionally arranged if necessary, and the split component monomers have light dead weight and can be prefabricated, transported and hoisted by adopting conventional engineering equipment; in order to realize the self-stabilization goal of the Z-shaped longitudinal beam during construction, the height of the cross section of the beam in the range of the support at the beam end is reduced, the cross section is bracket-shaped, and the box beam is of a middle bearing structure after a bridge is formed; during installation, the longitudinal beam can be directly erected on a support of the lower structure to form an operation platform for later-stage cast-in-situ construction, and the formwork support is prevented from being erected. Prefabricating the Z-shaped longitudinal beams, the inverted T-shaped longitudinal beams 9 and the superimposed sheet 5 by adopting factory flow production; the engineering machinery is adopted to hoist in place rapidly, and all prefabricated components are connected into a whole span box girder by wet joints; the process for prefabricating the humidifying joint realizes that most of operations are completed in a factory, and a small part of operations are completed in the field, so that the construction efficiency is improved, the labor environment of workers is improved, and the influence on the urban road traffic interference and the urban environment dust and noise pollution is reduced. After the prefabricated part and the lower structure are completed, the installation of the longitudinal beams to form an operation platform can be completed only by conventional equipment, then the longitudinal beams are used as the operation platform to pour the end cross beams 4, the bottom plates 11 to form wet joints 3, the laminated plates 5 are installed, and the top plate post-pouring layer 6 is poured on the laminated plates 5, so that the erection of the box girders is realized. The process has lower requirements on transportation and installation equipment and lower site conditions and line conditions, so the process can be flexibly applied to urban overhead interval structures.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.