Disclosure of Invention
The invention aims to provide a reverse blowing sand grouting backfill structure for a tunnel collapse section, which is used for backfilling an arch cavity and avoiding secondary collapse of a tunnel.
The tunnel collapse section reverse blowing grouting backfill structure comprises a sealing wall for sealing a gap at the upper part of a tunnel face, wherein a back pressure backfill is arranged on the excavated side of the tunnel face, a construction space is formed between the back pressure backfill and the top of an excavated tunnel, a primary blowing sand layer, a concrete layer and a secondary blowing sand layer are backfilled in an arch cavity from bottom to top, the primary blowing sand layer is positioned in the lower area of the arch cavity, the concrete layer is positioned at the periphery of an arch contour line of an unexcavated tunnel, and the secondary blowing sand layer is positioned in the middle area of the arch cavity.
Optionally, the concrete layer forming device further comprises a first sand blowing pipe and a second sand blowing pipe, wherein the sand outlet end of the first sand blowing pipe extends from the excavated tunnel to the lower area of the arch cavity through the sealing wall, the first sand blowing pipe is used for forming the primary sand blowing layer, the sand outlet end of the second sand blowing pipe extends from the excavated tunnel to the middle area of the arch cavity through the sealing wall, and the second sand blowing pipe is used for forming the concrete layer and the secondary sand blowing layer.
Optionally, the second sand blowing pipe comprises a slant pipe section and a vertical pipe section which are detachably connected, the slant pipe section extends from the excavated tunnel to the lower area of the arch cavity in an inclined mode, and the vertical pipe section extends from the lower area of the arch cavity to the middle area of the arch cavity in a vertical mode.
Optionally, a reinforced steel frame is arranged on the inner wall of the excavated tunnel, and the reinforced steel frame is connected with the existing anchor spraying support of the excavated tunnel.
Optionally, the back pressure backfill is divided into an upper step backfill, a middle step backfill and a lower step backfill from top to bottom, wherein the lengths of the upper step backfill, the middle step backfill and the lower step backfill are gradually increased, and the upper step backfill is only middle core soil.
Optionally, the back section and the front section of the upper step excavation section below the arch cavity are both provided with an upper step arch frame, and the middle section is provided with a hanging arch, wherein the hanging arch comprises a hanging anchor rod connected with the concrete layer and an arch steel template connected with the lower end of the hanging anchor rod.
Optionally, the hanging anchor rod comprises an outer hollow rod and an inner hollow rod which are coaxially matched, a wedge joint type end is arranged at the upper end of the outer hollow rod, a wedge joint type end matched with the inner wall of the wedge joint type end is arranged at the upper end of the inner hollow rod, a fastening nut and a backing plate are arranged at the lower end of the inner hollow rod, glass fibers are arranged at the outer Zhou Du of the outer hollow rod, and a cement mortar roll is further arranged at the periphery of the outer hollow rod.
Optionally, the inner walls of the excavated tunnel and the non-excavated tunnel are provided with drainage pipes.
The invention also aims to provide a construction method of the reverse blowing sand grouting backfill structure of the tunnel collapse section, which is used for backfilling the arch cavity and avoiding secondary collapse of the tunnel.
In order to achieve the purpose, the invention adopts the following technical scheme that the construction method of the back-blowing grouting backfill structure of the tunnel collapse section comprises the following steps:
A. clearing the slag soil collapsed behind the tunnel face, and setting a foot locking anchor rod and a mortar anchor rod on the inner wall of the excavated tunnel, wherein the foot locking anchor rod and the mortar anchor rod are closely adjacent to the existing anchor spraying support construction reinforcing steel frame, and the foot locking anchor rod and the mortar anchor rod are used for fixing the reinforcing steel frame;
B. The back pressure backfill is constructed next to the face, and is divided into upper-step backfill, middle-step backfill and lower-step backfill from top to bottom, the lengths of the upper-step backfill, the middle-step backfill and the lower-step backfill are gradually increased, and the upper-step backfill is only middle core soil;
C. The construction of a sealing wall seals a gap at the upper part of the tunnel face, the first sand blowing pipe is an inclined pipe, the second sand blowing pipe is composed of an inclined pipe section and a vertical pipe section, and when the gap is sealed, the first sand blowing pipe is embedded to extend to the lower area of the arch cavity, and the second sand blowing pipe is embedded to extend to the middle area of the arch cavity;
D. the method comprises the steps of carrying out sand blowing backfilling by a sand blowing pipe I, filling the lower area of an arch cavity to form a primary sand blowing layer, pumping concrete by a sand blowing pipe II, covering the concrete above the primary sand blowing layer to form a concrete layer, setting the concrete layer on the periphery of an arch contour line of an unexcavated tunnel, carrying out sand blowing backfilling by the sand blowing pipe II after initial setting of the concrete, and filling the middle area of the arch cavity to form a secondary sand blowing layer.
E. the method comprises the steps of excavating upper step backfill forwards, firstly breaking a closed wall, then removing inclined pipe sections of a sand blowing pipe I and a sand blowing pipe II, and excavating out flowing sand of a sand blowing layer and upper step soil mass;
F. Firstly drilling a concrete layer, then installing a hanging anchor rod and grouting, then connecting an arch steel template with the hanging anchor rod, reserving a through hole for the lower end of a vertical pipe section of a sand blowing pipe II to extend out, and finally installing a blocking plate to pour concrete to form a hanging arch;
G. The middle step backfill and the lower step backfill are excavated forwards, and permanent primary supports are timely applied to the inner walls of the middle step and the inner walls of the lower step of the unexcavated tunnel in the excavation process;
H. And (3) performing sand-blasting backfilling by the lower end of the vertical pipe section of the sand-blasting pipe II, filling the middle upper region of the arch cavity to form a sand-blasting layer for three times, and finally pumping cement slurry by the lower end of the vertical pipe section of the sand-blasting pipe II, and filling the upper region of the arch cavity to form a cement slurry layer.
Compared with the prior art, when the collapse section is encountered, the back-pressure backfill soil is firstly constructed on the tunnel face to control collapse deformation trend of the tunnel face and the inner wall of the tunnel, the back-pressure backfill soil and the top of the tunnel are arranged at intervals to form a construction space, a person can conveniently construct a closed wall above the back-pressure backfill soil to seal a gap, the lower area of the arch cavity, namely the upper area of the non-excavated tunnel, is filled with the back-pressure backfill soil to form a primary sand blowing layer, the primary sand blowing layer plays a role of a cushion layer to facilitate backfilling of the concrete layer above the primary sand blowing layer, the concrete layer mainly plays a role of reinforcing the peripheral structure of the arch contour line of the non-excavated tunnel, so that the non-excavated tunnel vault is stable, collapse deformation is avoided when the non-excavated tunnel is excavated, the secondary sand blowing layer plays a role of a buffer layer, and the falling stone of the arch cavity is prevented from damaging the concrete layer, and the stability of the backfilling structure is ensured, and the secondary collapse of the tunnel is avoided.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention can be more clearly understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is to be understood that the depicted embodiments are some, but not all, embodiments of the present invention. The specific embodiments described herein are to be considered in an illustrative rather than a restrictive sense. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the invention, fall within the scope of protection of the invention.
As shown in fig. 1 to 9, the reverse blowing grouting backfill structure for the tunnel collapse section provided by the invention comprises a sealing wall 6 for sealing a gap 3 at the upper part of a tunnel face 2, wherein the excavated side of the tunnel face 2 is provided with reverse pressure backfill 7, a construction space is formed between the reverse pressure backfill 7 and the top of an excavated tunnel 1, a primary sand blowing layer 8, a concrete layer 9 and a secondary sand blowing layer 10 are backfilled in an arch cavity 4 from bottom to top, the primary sand blowing layer 8 is positioned in the lower area of the arch cavity 4, the concrete layer 9 is positioned at the periphery of an arch contour line of an unexcavated tunnel 5, and the secondary sand blowing layer 10 is positioned in the middle area of the arch cavity 4.
Compared with the prior art, when the collapse section is encountered, the back pressure backfill soil 7 is firstly constructed on the face 2 to control collapse deformation trend of the face 2 and the tunnel inner wall, the back pressure backfill soil 7 and the top of the tunnel 1 are arranged at intervals to form a construction space, personnel can conveniently construct the closed wall 6 above the back pressure backfill soil 7 to seal the gap 3, the lower area of the arch cavity 4, namely the upper area of the non-excavated tunnel 5 is firstly filled to form the primary sand blasting layer 8, the primary sand blasting layer 8 plays a role of a cushion layer to facilitate backfilling the concrete layer 9 above the primary sand blasting layer 8, the concrete layer 9 mainly plays a role of reinforcing the peripheral structure of the arch contour line of the non-excavated tunnel 5, so that the non-excavated tunnel 5 is stable in vault, collapse deformation is avoided when the non-excavated tunnel 5 is excavated, the secondary sand blasting layer 10 plays a role of a buffer layer to avoid damage to the concrete layer 9 caused by dropping stones in the arch cavity 4, the backfilling structure is ensured, and the stability of the backfilling structure is effectively controlled and collapse is avoided.
In some embodiments, as shown in fig. 2 and 3, the device further comprises a first sand blowing pipe 11 and a second sand blowing pipe 12, one or more sand blowing pipes 11 and 12 can be arranged according to actual construction, the sand outlet end of the first sand blowing pipe 11 extends from the excavated tunnel 1 to the lower area of the arch cavity 4 through the closed wall 6, the first sand blowing pipe 11 is used for forming the primary sand blowing layer 8, the sand outlet end of the second sand blowing pipe 12 extends from the excavated tunnel 1 to the middle area of the arch cavity 4 through the closed wall 6, and the second sand blowing pipe 12 is used for forming the concrete layer 9 and the secondary sand blowing layer 10. The first sand-blast pipe 11 is an inclined pipe, the second sand-blast pipe 12 is composed of an inclined pipe section and a vertical pipe section, and when the closed wall 6 is constructed, the first sand-blast pipe 11 is embedded to extend to the lower area of the arch cavity 4, and the second sand-blast pipe 12 is embedded to extend to the middle area of the arch cavity 4.
In some embodiments, as shown in fig. 2,3, 5 and 6, the inner wall of the excavated tunnel 1 is provided with a reinforcing steel frame 13, and the reinforcing steel frame 13 is connected with the existing anchor spraying support of the excavated tunnel 1. When the collapse section is found, the original support type of the excavated tunnel 1 is III-level anchor spraying support, and the existing anchor spraying support construction reinforcing steel frame 13 is also closely adjacent to the construction back-filled soil 7, so that collapse deformation trend of the tunnel face 2 and the inner wall of the tunnel is further ensured and controlled, and a stable support structure is provided for resisting secondary collapse possibly existing subsequently.
In some embodiments, as shown in fig. 2, 3 and 4, the back pressure backfill 7 is divided into an upper step backfill, a middle step backfill and a lower step backfill from top to bottom, the lengths of the upper step backfill, the middle step backfill and the lower step backfill are gradually increased, and the upper step backfill is only the middle core soil. The excavated tunnel 1 is backfilled step by step, so that the construction is convenient for personnel.
In some embodiments, as shown in fig. 5 and 8, the rear section and the front section of the upper step excavation section below the arch cavity 4 are provided with an upper step arch 14, the middle section is provided with a suspension arch 15, and the suspension arch 15 comprises a suspension anchor rod 16 connected with the concrete layer 9 and an arch steel template 17 connected with the lower end of the suspension anchor rod 16. Considering that the excavation of the non-excavated tunnel 5 by adopting multiple steps simultaneously causes large disturbance to surrounding rocks, the long-step method is adopted to excavate the upper step of the non-excavated tunnel 5 first, the rear section and the front section of the excavation section of the upper step are connected with the surrounding rocks, so that the construction of the upper step arch 14 is convenient, the middle section of the excavation section of the upper step is not in an overhead state with the connection of the surrounding rocks, at this time, the suspension arch 15 is required to be constructed below the concrete layer 9 to serve as an initial support of the upper step, specifically, the suspension anchor rod 16 is arranged below the concrete layer 9 in a beating mode, then the arch steel moulding plate 17 is arranged, and finally the suspension arch 15 is cast and formed.
In some embodiments, as shown in fig. 9, the suspension arch 15 needs a sufficient stability for overall construction and thus needs an anchor rod capable of providing a sufficient anchoring force, the suspension anchor rod 16 comprises an outer hollow rod 161 and an inner hollow rod 163 which are coaxially matched, a wedge-shaped end 162 is arranged at the upper end of the outer hollow rod 161, a wedge-shaped end 164 matched with the inner wall of the wedge-shaped end 162 is arranged at the upper end of the inner hollow rod 163, a fastening nut 165 and a backing plate 166 are arranged at the lower end of the inner hollow rod 163, a glass fiber is arranged at the outer Zhou Du of the outer hollow rod 161, and a cement mortar roll 167 is also arranged at the outer periphery of the outer hollow rod 161. Drilling holes in the concrete layer 9, placing the hanging anchor rod 16 into the holes, screwing the fastening nuts 165, keeping the outer hollow rod 161 stationary in the holes, pulling out the lower end of the inner hollow rod 163, sliding the wedge-shaped end head 164 relative to the inner wall of the wedge-shaped end head 162, expanding the wedge-shaped end head 162 and fastening the wedge-shaped end head with the inner wall of the holes, grouting at high pressure through the lower end of the inner hollow rod 163, flowing cement slurry out of the wedge-shaped end head 164 to fill the whole holes, expanding the cement slurry roll 167 by water in the cement slurry and fastening the inner wall of the holes, sealing the holes by matching the backing plate 166 with the slurry stop plug, and finally completing the fixation of the hanging anchor rod 16, and then installing the arch steel template 17.
In some embodiments, the inner walls of the excavated tunnel 1 and the unexcavated tunnel 5 are provided with drainage pipes. The longitudinal, transverse and annular drainage pipes are communicated with the tunnel arch foot longitudinal drainage pipe through a tee joint, the arch foot longitudinal drainage pipe is communicated with the tunnel bottom transverse water diversion pipe through a tee joint, and the transverse water diversion pipe is connected with the tunnel central drainage ditch to timely drain out tunnel seepage.
A construction method of a reverse blowing sand grouting backfill structure of a tunnel collapse section comprises the following steps:
A. Clearing the slag soil collapsed behind the tunnel face 2, and setting a foot locking anchor rod and a mortar anchor rod on the inner wall of the excavated tunnel 1, wherein the foot locking anchor rod and the mortar anchor rod are closely adjacent to the reinforcing steel frame 13 for the existing anchor spraying support construction, and the foot locking anchor rod and the mortar anchor rod are used for fixing the reinforcing steel frame 13;
B. The back pressure backfill 7 is constructed to the rear side of the face 2, the slag soil collapsed at the rear side of the face 2 can be used as the back pressure backfill 7, the back pressure backfill 7 is divided into upper step backfill, middle step backfill and lower step backfill from top to bottom, the lengths of the upper step backfill, the middle step backfill and the lower step backfill are gradually increased, the upper step backfill is only middle core soil, backfilling is carried out on the upper, middle and lower steps according to a three-step construction method, the lengths of the steps are respectively that the upper step is 1-2m, the middle step is 2-5m and the lower step is 4-8m, the total backfill length is at least 1.5d md=hole diameter, the steps A and B can be constructed simultaneously, and form a support system together to control the collapse deformation trend of the face 2 and the inner wall of a tunnel, and the whole section stress structure behind the face 2 is reconstructed;
C. The construction of a sealing wall 6 seals a gap 3 at the upper part of a tunnel face 2, a sand blowing pipe I11 is an inclined pipe, a sand blowing pipe II 12 is composed of an inclined pipe section and a vertical pipe section, and when the gap 3 is sealed, the sand blowing pipe I11 is embedded to extend to the lower area of an arch cavity 4, and the sand blowing pipe II 12 is embedded to extend to the middle area of the arch cavity 4;
D. The sand blowing pipe I11 is used for performing sand blowing backfilling, the lower area of the arch cavity 4 is filled to form a primary sand blowing layer 8, the tail end of the sand blowing pipe I11 is ensured to extend to the vault position of the upper part of the non-excavated tunnel 5, coarse sand is blown in time by adopting a jet machine, clear water is alternately injected, the coarse sand is driven to flow through the fluidity of water, the lower area of the arch cavity 4, namely the upper area of the non-excavated tunnel 5 can be filled with the coarse sand, and the primary sand blowing layer 8 can be leveled;
Then pumping concrete by the second sand blowing pipe 12, covering the concrete on the primary sand blowing layer 8 to form a concrete layer 9, wherein the concrete layer 9 is positioned on the periphery of the arch outline of the unexcavated tunnel 5, the height of the concrete layer 9 is 2.0-2.5m, and after the concrete pumping is finished, mortar of 2-3 m 3 is pumped immediately, so that the pumping pipe and the second sand blowing pipe 12 are cleaned, and meanwhile, the concrete layer 9 can be leveled;
After the concrete is initially set, sand-blasting is carried out by a second sand-blasting pipe 12, the middle area of the arch cavity 4 is filled up to form a secondary sand-blasting layer 10, meanwhile clear water is alternately injected, coarse sand is driven to flow through the fluidity of the water, the surface of the concrete layer 9 is fully paved with the coarse sand, and the secondary sand-blasting layer 10 can be leveled.
E. The method comprises the steps of excavating upper step backfill soil forwards, firstly breaking a closed wall 6, then disassembling inclined pipe sections of a sand blowing pipe I11 and a sand blowing pipe II 12, and excavating out the sand flowing from a primary sand blowing layer 8 and an upper step soil body, wherein in the excavating process, an upper step arch 14 is timely applied to the rear section and the front section of an upper step excavating section of an unexcavated tunnel 5, and anchor spraying support is also required to be constructed before the upper step arch 14 is applied;
F. the middle section of the upper step excavation section of the non-excavated tunnel 5 is separated from surrounding rock by a certain distance, no foundation is provided with an arch frame as an initial support, so the middle section of the upper step excavation section of the non-excavated tunnel 5 is provided with a hanging arch 15, firstly, a concrete layer 9 is drilled, then a hanging anchor rod 16 is installed and grouting is carried out, an arch steel template 17 is connected with the hanging anchor rod 16, the arch steel template 17 is reserved with a through hole which enables the lower end of the vertical pipe section of a sand blowing pipe II 12 to extend, finally, a blocking plate is installed to cast concrete to form the hanging arch 15, and the hanging arch 15 reinforces a vault support structure of the middle section of the non-excavated tunnel 5;
G. The middle step backfill and the lower step backfill are excavated forwards, permanent primary supports are timely applied to the inner walls of the middle step and the inner walls of the lower step of the non-excavated tunnel 5 in the process of excavation, and the permanent primary supports are formed by anchor spraying supports and steel frames in the prior art, which are conventional technical means of the person skilled in the art and are not repeated herein;
H. The secondary sand-blasting layer 10 can adopt fine sand, the secondary sand-blasting layer 10 only fills the middle area of the arch cavity 4, if the primary sand-blasting layer 10 is backfilled too much, the weight of the secondary sand-blasting layer is still likely to cause a certain pressure influence on the concrete layer 9, so that the secondary sand-blasting layer 10 only plays a certain role in buffering, after the initial support whole is looped and the structure is stable in the non-excavated tunnel 5, the lower end of the vertical pipe section of the sand-blasting pipe 2 is subjected to sand-blasting backfilling, as shown in fig. 6 and 7, the middle upper area of the arch cavity 4 is filled with the cement paste to form a third sand-blasting layer 18, the third sand-blasting layer 18 can be coarse sand, then cement paste is pumped again, and can be slurry matched by phosphoric acid, water glass and cement, and the cement paste is gradually infiltrated into the gaps of the coarse sand of the third sand-blasting layer 18 from the upper area of the arch cavity 4, so that the three sand-blasting layer 18 forms a mortar layer with stable structural performance, and meanwhile the cement paste is infiltrated into the periphery of the arch cavity 4, the integral stability of the arch cavity 4 is further improved, and finally the crack stability of the arch cavity 4 is fully improved, as shown in fig. 6 and 7, the cement paste is prevented from being fully deformed, the cement paste is completely excavated by the upper area of the arch cavity 4, and the cement paste is completely excavated to the tunnel cavity 4, and the cement paste is completely deformed, and the problem of the surrounding the tunnel cavity is completely and completely excavated by the cement-filled by the cement paste layer is avoided, and the cement paste layer is completely and the cement-filled.
It should be noted that, when the sand-blowing layer 18 and the cement slurry layer 19 are backfilled three times, the vertical pipe section of the second sand-blowing pipe 12 only extends to the middle part of the arch cavity 4, so that the lower end of the vertical pipe section of the second sand-blowing pipe 12 can be additionally driven into the inner pipe upwards to extend to the upper part of the arch cavity 4 for blowing sand and pumping cement slurry.
It should be noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present invention, and not for limiting the same, and although the present invention has been described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that the technical solution described in the above-mentioned embodiments may be modified or some technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiments of the present invention.