CN111109729A - Anti-needling material and application thereof in anti-needling gloves - Google Patents

Anti-needling material and application thereof in anti-needling gloves Download PDF

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Publication number
CN111109729A
CN111109729A CN202010015313.XA CN202010015313A CN111109729A CN 111109729 A CN111109729 A CN 111109729A CN 202010015313 A CN202010015313 A CN 202010015313A CN 111109729 A CN111109729 A CN 111109729A
Authority
CN
China
Prior art keywords
needling
powder
bead
needle
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010015313.XA
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Chinese (zh)
Inventor
沙嫣
沙晓林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Qs Safety Protection Technology Co ltd
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Nantong Qs Safety Protection Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nantong Qs Safety Protection Technology Co ltd filed Critical Nantong Qs Safety Protection Technology Co ltd
Priority to CN202010015313.XA priority Critical patent/CN111109729A/en
Publication of CN111109729A publication Critical patent/CN111109729A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D19/00Gloves
    • A41D19/015Protective gloves
    • A41D19/01505Protective gloves resistant to mechanical aggressions, e.g. cutting. piercing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2600/00Uses of garments specially adapted for specific purposes
    • A41D2600/20Uses of garments specially adapted for specific purposes for working activities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/02Coating on the layer surface on fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00Clothing
    • B32B2437/02Gloves, shoes

Abstract

The invention discloses a needling-proof material and application thereof in needling-proof gloves. Mixing and stirring the high-strength resin adhesive and the dispersant, adding the flexibilizer and the powder, and uniformly stirring; carrying out point bead on the base fabric with the coating, wherein the shape of the point bead is circular, the point bead is arranged in a matrix, and the surface of the point bead is a rough concave-convex surface, so that the needling-resistant material is obtained; and (3) staggering and overlapping two or three layers of the anti-puncturing materials at a certain angle, and sewing the materials at the palm position in the knitted glove to obtain the anti-puncturing glove. The anti-needling glove developed by the invention has the advantages of soft structure, comfortable wearing, excellent comfort and anti-needling effect.

Description

Anti-needling material and application thereof in anti-needling gloves
Technical Field
The invention relates to the technical field of textile products, in particular to a needling-resistant material and application thereof in needling-resistant gloves.
Background
Along with the development of modern society, people pay more and more attention to self safety protection. In the industrial field. Such as machinery, petroleum, chemical engineering, glass processing, sports, outdoor and the like, people urgently need products with protection functions, and particularly in the field of medical health, the cleaning of physical therapy waste is always a difficult problem, and because of the used needle, the risk of infection is caused if the skin is punctured carelessly.
Based on the current situation, special protective gloves for protecting against needle-prick injuries are developed at present, and the anti-prick gloves are mainly made of very thick and heavy materials, so that although the anti-prick effect is achieved to a certain extent, the gloves are basically very heavy and inflexible, the working efficiency is low, and the gloves cannot be completely satisfactory.
The Chinese patent application with the application number of 201810322212.X discloses a method for manufacturing butyronitrile foaming bead gloves through retrieval of existing patent documents; the glove has the characteristics of excellent skid resistance, comfort, air permeability and wear resistance. However, the beads do not provide stab protection.
Disclosure of Invention
The invention aims to overcome the defects of heavy weight, poor flexibility or poor comfort of the current acupuncture-resistant gloves, provides an acupuncture-resistant material and application thereof in the acupuncture-resistant gloves, and develops a product which is light, flexible, soft and comfortable to wear, does not influence the exertion of various operation actions, has a simple structure, is convenient to process, is easy to produce, is safe and reliable, and has an excellent puncture-resistant effect.
The purpose of the invention is realized by the following technical scheme:
the invention relates to a needling-proof material, which is a bead-dotted cloth and mainly comprises a base cloth and beads; the resin composition adopted by the bead comprises the following components in percentage by weight:
60 to 65 percent of high-strength resin adhesive,
10 to 15 percent of powder,
12 to 17 percent of toughening agent,
3-8% of a dispersant;
the anti-needling material is prepared by a method comprising the following steps:
mixing and stirring the high-strength resin adhesive and the dispersant, adding the flexibilizer and the powder, and uniformly stirring; and (3) carrying out point bead on the base fabric with the coating layer 1, wherein the shape of the point bead is circular, the point bead is arranged in a matrix, and the surface of the point bead is a rough concave-convex surface.
Furthermore, the diameter of the point bead is 1.5-2.2mm, the thickness is 1-1.5mm, and the distance between adjacent point beads is 0.1-0.3 mm.
Further, the base fabric is oxford fabric and is formed by processing aramid fiber, polyethylene fiber or nylon filament yarn, the fiber fineness is 1-1.5D, and the gram weight is 150-2
Further, a PVC coating is further arranged on the woven fabric of the oxford fabric. Can play a role in fixing the warp and weft yarns.
Further, the coating has a thickness of 100 microns to 135 microns.
Further, the high-strength resin adhesive is one or a mixture of phenolic resin, PVC resin, acetaldehyde resin and polyimide resin.
Furthermore, the powder is one or a mixture of more of silicon carbide, boron carbide, alumina, ceramic powder, copper powder, polyethylene powder and aluminum powder, and the mesh number of the powder is 800-1000 meshes.
Further, the dispersing agent is one or a mixture of two of ethylene glycol and acetone. The volume ratio of the ethylene glycol to the acetone is preferably 1: 1-1: 2.
Further, the toughening agent is one or a mixture of more of dibutyl phthalate, para-phenylene terephthalamide and polyurethane.
The invention also relates to application of the anti-needling material in gloves, wherein two or three layers of the anti-needling material are staggered and overlapped at a certain angle and sewn in the knitted gloves.
Furthermore, two or three layers of the stab-resistant materials are staggered and overlapped at a certain angle and sewn at the palm position in the knitted glove.
The invention adopts a special formula of the bead, ensures the high strength of the bead, can resist the strong force of needling and puncture, and simultaneously, the invention adopts a special sewing process of sewing the bead cloth in the glove, thereby not only ensuring the flexibility of the glove, but also having the effect of preventing needling at the palm position without dead angles.
Compared with the prior art, the invention has the beneficial effects that:
1) compared with the stabproof gloves made of heavy materials or steel wire materials with more than 4 layers, the stabproof gloves are more flexible, lighter and more convenient to work;
2) the anti-needling of the glove made of the 2 layers of anti-needling materials can reach 4 grades, and the anti-needling glove made of the three layers of anti-needling materials can reach 5 grades with the highest anti-needling standard.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 shows the position overlapping effect of two layers of beads after the two layers of bead cloth are overlapped together; wherein, 1 is a first layer of point beads, and 2 is a second layer of point beads;
FIG. 2 is a diagram showing the effect of the positions of the beads on the bead cloth;
fig. 3 is a cross-sectional effect diagram of the point bead, and concave and convex points represent the rough surface of the point bead.
Detailed Description
The present invention will be described in detail with reference to examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that it would be apparent to those skilled in the art that several modifications and improvements can be made without departing from the inventive concept. All falling within the scope of the present invention.
Example 1
The embodiment relates to a needling-proof material and application thereof to gloves.
The stab-resistant material is bead-dotted cloth which mainly comprises base cloth and bead dots;
wherein the base fabric is oxford fabric and is made of nylon filament, the fiber fineness is 1D, and the gram weight is 150g/m2(ii) a Preferably, the woven fabric of the oxford fabric is further provided with a PVC coating (the thickness is 100 microns) for fixing the warp and weft yarns.
The resin composition used for the beads comprises: 60% of high-strength resin adhesive, 15% of powder, 17% of toughening agent and 8% of dispersing agent; wherein, the high-strength resin adhesive is phenolic resin; the powder is silicon carbide, and the mesh number of the powder is 800 meshes; the dispersant is glycol; the toughening agent is dibutyl phthalate;
mixing and stirring the high-strength resin adhesive and the dispersing agent, adding the toughening agent, adding the powder, uniformly stirring, and carrying out bead dotting by using a base fabric with the thickness of 100 microns, wherein the bead dotting position effect diagram is shown in figure 2, the bead dots are circular in shape, 1.5mm in diameter and 1mm in thickness, the distance between every two adjacent bead dots is 0.1mm, the bead dots are arranged in a matrix, and the surfaces of the bead dots are rough and concave surfaces (shown in figure 3); thus obtaining the stab-resistant material.
And taking two layers of prepared anti-prick materials, staggering and overlapping the materials, and sewing the materials at the palm position in the knitted glove to obtain the anti-prick glove. After the two layers of the point bead cloth are overlapped together, the overlapping effect of the positions of the two layers of the point beads is shown in figure 1, white circles represent a first layer of the point beads 1, and black circles represent a second layer of the point beads 2.
Example 2
The embodiment relates to a needling-proof material and application thereof to gloves.
The stab-resistant material is bead-dotted cloth which mainly comprises base cloth and bead dots;
wherein the base fabric is oxford fabric and is made of polyethylene fiber with fineness of 1D and gram weight of 180g/m2(ii) a Preferably, the woven fabric of the oxford fabric is further provided with a PVC coating (the thickness is 110 microns) for fixing the warp and weft yarns.
The resin composition used for the beads comprises: 65% of high-strength resin adhesive, 15% of powder, 12% of toughening agent and 8% of dispersing agent; wherein, the high-strength resin adhesive is prepared by mixing PVC resin and acetaldehyde resin in a ratio of 1: 3; the powder is boron carbide, and the mesh number of the powder is 900 meshes; the dispersant is glycol; the toughening agent is para-phenylene terephthalamide;
mixing and stirring the high-strength resin adhesive and the dispersing agent, adding the toughening agent, adding the powder, uniformly stirring, and carrying out bead spotting by using a base fabric with the thickness of 110 microns, wherein the shape of the bead is circular, the diameter is 1.5mm, the thickness is 1.2mm, the distance between adjacent beads is 0.2mm, the beads are arranged in a matrix, and the surfaces of the beads are rough and concave surfaces; thus obtaining the stab-resistant material.
And taking two layers of prepared anti-prick materials, staggering and overlapping the materials, and sewing the materials at the palm position in the knitted glove to obtain the anti-prick glove.
Example 3
The embodiment relates to a needling-proof material and application thereof to gloves.
The stab-resistant material is bead-dotted cloth which mainly comprises base cloth and bead dots;
wherein the base fabric is oxford fabric and is made of aramid fiber, the fiber fineness is 1.5D, and the gram weight is 200g/m2(ii) a Preferably, the woven fabric of the oxford fabric is further provided with a PVC coating (the thickness is 135 micrometers) for fixing the warp and weft yarns.
The resin composition used for the beads comprises: 65% of high-strength resin adhesive, 12% of powder, 17% of toughening agent and 6% of dispersing agent; wherein the high-strength resin adhesive is prepared by mixing phenolic resin and PVC resin in a ratio of 1: 1; the powder is prepared by mixing silicon carbide, aluminum oxide and ceramic powder in a ratio of 1:1:1, and the mesh number of the powder is 1000 meshes; the dispersing agent is the mixture of glycol and acetone in a ratio of 1: 2; the toughening agent is dibutyl phthalate;
mixing and stirring the high-strength resin adhesive and the dispersing agent, adding the toughening agent, adding the powder, uniformly stirring, and carrying out bead spotting by using base cloth with the thickness of 135 micrometers, wherein the shape of the bead is circular, the diameter is 2.2mm, the thickness is 1.5mm, the distance between adjacent beads is 0.3mm, the beads are arranged in a matrix, and the surfaces of the beads are rough and concave surfaces; thus obtaining the stab-resistant material.
And (3) taking the three layers of the prepared anti-prick materials, staggering and overlapping the three layers of anti-prick materials, and sewing the three layers of anti-prick materials at the palm position in the knitted glove to obtain the anti-prick glove.
Example 4, Performance testing
The gloves prepared in examples 1, 2 and 3 were subjected to a needling performance test. Specifically, the subcutaneous penetrability (ASTM F2878-2010) is tested in the central area of the glove according to American Standard ANSI/ISEA105-2016, clause 5.1.3.
The samples were tested for performance rating using ASTM F2878-10, reference standards as follows:
the test results were as follows:
the foregoing description of specific embodiments of the present invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes and modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the invention.

Claims (10)

1. The anti-needling material is characterized in that the anti-needling material is a bead-dotted cloth and mainly comprises a base cloth and beads; the resin composition used by the bead comprises the following components in percentage by weight:
60 to 65 percent of high-strength resin adhesive,
10 to 15 percent of powder,
12 to 17 percent of toughening agent,
3-8% of a dispersant;
the anti-needling material is prepared by a method comprising the following steps:
mixing and stirring the high-strength resin adhesive and the dispersant, adding the flexibilizer and the powder, and uniformly stirring; and (3) carrying out point bead on the base fabric with the coating, wherein the shape of the point bead is circular, the point bead is arranged in a matrix, and the surface of the point bead is a rough concave-convex surface.
2. The needlestick-resistant material of claim 1, wherein the dot beads are 1.5-2.2mm in diameter, 1-1.5mm in thickness, and the distance between adjacent dot beads is 0.1-0.3 mm.
3. The anti-needling material as claimed in claim 1, wherein the base fabric is oxford fabric and is made of aramid, polyethylene fiber or nylon filament, the fiber fineness is 1-1.5D, and the gram weight is 150-200 g/m-2
4. The needle-prick prevention material as claimed in claim 3, wherein the woven fabric of the oxford fabric is provided with a PVC coating.
5. The needlestick-resistant material of claim 1, wherein the coating has a thickness of 100-135 microns.
6. The material of claim 1, wherein the high strength resin binder is one or a mixture of phenolic resin, PVC resin, acetaldehyde resin, and polyimide resin.
7. The anti-needling material according to claim 1, wherein the powder is one or a mixture of silicon carbide, boron carbide, alumina, ceramic powder, copper powder, polyethylene powder and aluminum powder, and the mesh number of the powder is 800-1000 meshes.
8. The anti-needle-prick material according to claim 1, characterized in that the dispersant is one or a mixture of two of ethylene glycol and acetone.
9. The anti-needle-punching material of claim 1, wherein the toughening agent is one or a mixture of dibutyl phthalate, paraphenylene terephthalamide and polyurethane.
10. Use of the anti-needle-punch material according to claim 1 in an anti-needle-punch glove, wherein two or three layers of the anti-needle-punch material are sewn together in a knitted glove offset at an angle.
CN202010015313.XA 2020-01-07 2020-01-07 Anti-needling material and application thereof in anti-needling gloves Pending CN111109729A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010015313.XA CN111109729A (en) 2020-01-07 2020-01-07 Anti-needling material and application thereof in anti-needling gloves

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010015313.XA CN111109729A (en) 2020-01-07 2020-01-07 Anti-needling material and application thereof in anti-needling gloves
PCT/CN2020/076218 WO2021138977A1 (en) 2020-01-07 2020-02-21 Needle resistant material and application thereof in needle resistant gloves

Publications (1)

Publication Number Publication Date
CN111109729A true CN111109729A (en) 2020-05-08

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WO (1) WO2021138977A1 (en)

Citations (4)

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Publication number Priority date Publication date Assignee Title
CN101125040A (en) * 2007-09-29 2008-02-20 北京航空航天大学 Composite anti-stabbing lining and preparation method thereof
CN106192431A (en) * 2016-07-21 2016-12-07 河南固甲安全防护科技有限公司 A kind of Novel soft anti-stab discrete bonded materials of soft anti-cutting and preparation method thereof
CN109610170A (en) * 2018-11-01 2019-04-12 浙江金三发粘合衬有限公司 A kind of preparation process of vamp sizing lining
CN110053316A (en) * 2019-05-15 2019-07-26 苏州高甲防护科技有限公司 A kind of anti-needled fabric structure of the two-layer compound of high flexibility

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Publication number Priority date Publication date Assignee Title
US5224363A (en) * 1988-12-16 1993-07-06 Golden Needles Knitting & Glove Co., Inc. Method of making garment, garment, and strand material
GB2353960A (en) * 1999-09-09 2001-03-14 Secr Defence Puncture resistant material
CN201076034Y (en) * 2007-09-29 2008-06-25 北京航空航天大学 Glove using compound sting prevention fabric
CN109757799A (en) * 2017-11-06 2019-05-17 江苏南纬悦达纤维科技有限公司 Anti-puncture compound coated fabric
CN108433218B (en) * 2018-04-11 2020-03-31 山东星宇手套有限公司 Manufacturing method of butyronitrile foaming bead gloves
CN109677030B (en) * 2018-12-04 2020-10-30 南通强生安全防护科技股份有限公司 Anti-needling structure layer and application thereof in preparation of anti-needling gloves

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101125040A (en) * 2007-09-29 2008-02-20 北京航空航天大学 Composite anti-stabbing lining and preparation method thereof
CN106192431A (en) * 2016-07-21 2016-12-07 河南固甲安全防护科技有限公司 A kind of Novel soft anti-stab discrete bonded materials of soft anti-cutting and preparation method thereof
CN109610170A (en) * 2018-11-01 2019-04-12 浙江金三发粘合衬有限公司 A kind of preparation process of vamp sizing lining
CN110053316A (en) * 2019-05-15 2019-07-26 苏州高甲防护科技有限公司 A kind of anti-needled fabric structure of the two-layer compound of high flexibility

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