CN111101710B - Automatic preparation method of building material - Google Patents
Automatic preparation method of building material Download PDFInfo
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- CN111101710B CN111101710B CN201911390087.7A CN201911390087A CN111101710B CN 111101710 B CN111101710 B CN 111101710B CN 201911390087 A CN201911390087 A CN 201911390087A CN 111101710 B CN111101710 B CN 111101710B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
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- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
本发明公开一种建筑材料自动制备方法，包括以下步骤，在建筑物的电梯井道内设置提升机及支撑架，将混合机器人设置于所述支撑架的顶端，并使所述混合机器人高于所述建筑物的施工层，所述提升机的出料口对准所述混合机器人的入料口；利用所述提升机将制作建筑材料的料粉从物料存放层提升到所述混合机器人；通过所述混合机器人接收所述料粉并将其送入所述混合机器人的混合腔内，所述混合机器人向所述混合腔内加入水和/或添加剂，并将其混合，形成建筑混合胶凝材料。本发明可以将建筑材料实现全自动化运输，为建筑的自动化施工提高保障，不但可以极大地降低工人的劳动强度，提高施工效率，而且生产成本低，有利于进行大规模以及高楼层的建筑施工。
The invention discloses an automatic preparation method for building materials, comprising the following steps: arranging a hoist and a supporting frame in an elevator shaft of a building, arranging a hybrid robot on the top of the supporting frame, and making the hybrid robot higher than all the supporting frames. The construction layer of the building, the discharge port of the elevator is aligned with the intake port of the mixing robot; the material powder for making building materials is lifted from the material storage layer to the mixing robot by the elevator; The mixing robot receives the powder and sends it into the mixing chamber of the mixing robot, and the mixing robot adds water and/or additives into the mixing chamber and mixes them to form a building mixed gel Material. The invention can realize fully automatic transportation of building materials, improve the guarantee for the automatic construction of buildings, not only can greatly reduce the labor intensity of workers, improve the construction efficiency, but also has low production cost, which is conducive to large-scale and high-rise building construction.
Description
Technical Field
The invention relates to a building construction method, in particular to an automatic preparation method of a building material.
Background
In traditional building construction, concrete slurry is usually prepared on the bottom layer of a building, and the preparation of the concrete slurry is generally prepared by putting concrete powder into a mixer and adding water and then stirring, or the concrete powder and the water are put into a tank truck mixer and the tank truck is stirred simultaneously in the conveying process. Then the concrete slurry is delivered into a mold cavity of a construction floor of a building by a cement delivery pump truck.
However, the concrete slurry is fed to the construction floor from the concrete powder feeding step to the concrete slurry preparation step, and then the concrete slurry is delivered to the construction floor by means of mechanical equipment, but the construction still needs to be assisted manually in each link.
Disclosure of Invention
The invention aims to provide an automatic preparation method of a building material, which can realize full-automatic transportation of the building material, improves guarantee for automatic construction of buildings, greatly reduces labor intensity of workers, improves construction efficiency, has low production cost, and is beneficial to large-scale and high-rise building construction.
In order to achieve the above object, the automatic preparation method of the building material provided by the invention comprises the following steps: arranging a hoisting machine and a support frame in an elevator shaft of a building, arranging a hybrid robot at the top end of the support frame, enabling the hybrid robot to be higher than a construction layer of the building, and aligning a discharge hole of the hoisting machine with a feed hole of the hybrid robot; lifting the powder for manufacturing the building material from the material storage layer to the mixing robot by using the lifter; and receiving the material powder through the mixing robot and sending the material powder into a mixing cavity of the mixing robot, adding water and/or additives into the mixing cavity by the mixing robot, and mixing the materials to form the building mixed cementing material.
Compared with the prior art, the elevator powder receiving device has the advantages that the hoisting machine and the support frame are arranged in the elevator shaft of the building, and the mixing robot is arranged at the top end of the support frame, so that the hoisting machine can be used for hoisting the material powder from the material storage layer to the construction layer and receiving the material powder by the mixing robot; and stirring and mixing the material powder, the water and the additive by using the mixing robot, thereby manufacturing a building mixed cementing material on a construction floor and quickly pouring the building mixed cementing material into a mold cavity of a construction layer. The process only needs the cooperative work of the hoister and the mixing robot, so that full-automatic transportation can be realized, the labor intensity of workers can be effectively reduced, and the construction efficiency is improved; the building mixed cementing material is fast to manufacture, and the guarantee is improved for automatic construction; and the cost of automatic transportation is lower, and the construction of large-scale and high-rise building is facilitated.
Preferably, the material storage layer is located between the construction layer and the ground. By storing the powder in the floors near the lower part of the construction floor, the design length and the transportation stroke of the elevator can be shortened, the conveying distance of the powder can be shortened, the manufacturing time of building materials is reduced, and the construction efficiency is improved.
Specifically, the method further comprises the step of transporting the material box filled with the material powder to the material storage layer from the ground by using a transport robot before lifting the material powder. The transportation material box of the transportation robot can be carried out in advance in non-construction time or can be synchronously carried out with the manufacture of building materials, so that the transportation time is saved, and the construction efficiency is improved.
Specifically, the method further comprises the step of transferring the powder in the material box to the lifting machine by using a transfer robot. Therefore, manual operation is not needed, the construction efficiency is improved, and full-automatic feeding is realized.
Preferably, the method further comprises the step of outputting and conveying the building mixed cementing material into a mold cavity through the mixing robot.
Specifically, the method further comprises the step of automatically cleaning the interior of the mixing cavity through the mixing robot after the building mixed cementing material is output.
Preferably, the hybrid robot is higher than a construction floor of the building. Through will mix the robot setting and be higher than the construction layer to can promote again after a plurality of floors of construction mix the height of robot, reduce the number of times of equipment adjustment, improve the efficiency of construction.
Preferably, the hybrid robot has a lifting mechanism that automatically lifts. The lifting mechanism can be used for paving and lifting other heavy objects, and the full-automatic construction effect and the construction efficiency are improved.
Preferably, the hoisting machine and the support frame are provided with climbing devices, and the climbing devices can automatically lift the hoisting machine and the support frame along with the ascending of the construction layer. The support frame is lifted by the climbing device, so that the hybrid robot can be lifted and kept above the construction layer along with the rise of the height of the building, continuous construction is further realized, the height adjustment speed of the hybrid robot is increased, and the construction efficiency is improved.
Preferably, an intelligent communication and monitoring system for controlling the elevator and the hybrid robot is arranged above the hybrid robot. By utilizing the intelligent communication and monitoring system, the working states of the hoister and the hybrid robot can be monitored and controlled in an all-around manner, and full-automatic production is realized.
Specifically, the top of the intelligent communication and monitoring system (7) is provided with an intelligent shielding umbrella (8).
Drawings
FIG. 1 is a front view of respective apparatuses used in the automatic manufacturing method of building materials according to the present invention.
Fig. 2 is a schematic structural diagram of the hoisting machine of the invention.
Fig. 3 is a schematic structural diagram of the support frame and the hybrid robot of the present invention.
Fig. 4 is a state diagram of the hybrid robot according to the present invention when the intelligent sunshade umbrella is opened.
FIG. 5 is a flow chart of the method for automatically preparing the building material according to the present invention.
Detailed Description
In order to explain technical contents, structural features, and effects achieved by the present invention in detail, the following detailed description is given with reference to the embodiments and the accompanying drawings.
As shown in fig. 1 and 2, the automatic preparation method of building materials of the present invention uses equipment comprising a hoist 1, a support frame 2, a mixing robot 3, a transport robot 4 and a transfer robot 5; the hoisting machine 1 and the support frame 2 are arranged in an elevator shaft of a building, specifically, the upper end of the support frame 2 penetrates out of the upper part of the elevator shaft 201 and is higher than a construction layer 202 of the building, and the hybrid robot 3 is arranged at the upper end of the support frame 2. The lower end of the support frame 2 is arranged at the upper section of the elevator shaft 201. The hoisting machine 1 is positioned at one side of the support frame 2, the upper end of the hoisting machine penetrates out of the upper part of the elevator shaft 201, and the height of the uppermost end is approximately equal to that of the support frame 2, so that the discharge hole 18 of the hoisting machine 1 is aligned with the feeding hole of the mixing robot 3; the lower extreme of lifting machine 1 set up in elevator well 201, and extend to the material and deposit layer 203, this material is deposited layer 203 and is used for depositing the powder of preparation building material, and powder is loaded with magazine 300. The material storage layer 203 is located between the construction layer 202 and the ground, and specifically, the material storage layer 203 is located about the third layer to the fifth layer below the building construction layer 202. Therefore, the lower end of the hoist 1 may extend to the floor. By storing the powder in the floor near the lower part of the construction layer 202, the design length and the transportation stroke of the elevator 1 can be shortened, the conveying distance of the powder can be shortened, the manufacturing time of the building material is reduced, and the construction efficiency is improved. The transport robot 4 is located outside the building, and is specifically a transport ladder.
As shown in fig. 2, the hoist 1 includes a housing 11, a hopper 12, a motor 13, a conveying chain 14, an upper drive sprocket 15, and a lower drive sprocket 16. The upper driving sprocket 15 is disposed at the upper end, the lower driving sprocket 16 is disposed at the lower end, the conveying chain 14 is wound between the upper driving sprocket 15 and the lower driving sprocket 16, and the motor 13 is disposed on any one of the upper driving sprocket 15 and the lower driving sprocket 16. The hopper 12 is arranged along the length direction of the conveying chain 14 and fixed on the conveying chain 14, and the housing 11 is wrapped outside the hopper 12. An input port 17 is arranged at the lower end of one side of the shell 11, and a discharge port 18 is arranged at the upper end of the other side of the shell 11.
Referring to fig. 1 and 3, the hoisting machine 1 and the supporting frame 2 are provided with climbing devices 6; the climbing device 6 can automatically lift the hoist 1 and the support frame 2 along with the ascending of the construction level 202. Specifically, the climbing device 6 includes a lifting support 61, a first telescopic support leg 62, a second telescopic support leg 63, and an oil cylinder 64, wherein the lifting support 61 is movably sleeved outside the support frame 2, the hybrid robot 3 is disposed at the upper end of the support frame 2, the first telescopic support leg 62 is disposed at two opposite sides of the lifting support 61, the second telescopic support leg 63 is disposed at two opposite sides of the lower end of the support frame 2, one end of a cylinder body of the oil cylinder 64 is disposed on the lifting support 61, and an output end of the oil cylinder 64 is disposed at the lower end of the support frame 2. The support frame 2 is lifted by the climbing device 6, so that the hybrid robot 3 can be lifted and kept above the construction layer 202 along with the rise of the height of the building, continuous construction is further realized, the speed of height adjustment of the hybrid robot 3 is increased, and the construction efficiency is improved. When the supporting frame 2 is located at a certain height and is in a locating state, the first telescopic supporting leg 62 and the second telescopic supporting leg 63 horizontally extend out and extend into the corresponding floor surface through the elevator shaft 201, so that the supporting on the floor is facilitated, and the fixing is realized. When the height of the support frame 2 needs to be raised, the first telescopic support leg 62 is retracted, then the oil cylinder 64 is extended, and at this time, the oil cylinder 64 pushes the lifting support 61 to rise to the height of the target floor. Then, the first telescopic leg 62 is extended, the first telescopic leg 62 is supported on the floor, and the second telescopic leg 63 is retracted; then, the oil cylinder 64 is contracted, at this time, the oil cylinder 64 drives the supporting frame 2 to ascend, and after the oil cylinder 64 is completely retracted, the second telescopic supporting leg 63 extends out and is supported on the corresponding floor. The climbing device of the hoisting machine 1 and the climbing device of the support frame have the same structure and working principle, and are not described repeatedly.
As further shown in fig. 3, the hybrid robot 3 is about 5m to 7m above the construction level 202 of the building. Through setting up hybrid robot 3 is higher than construction layer 202 to can promote again after constructing a plurality of floors hybrid robot 3's height, reduce the number of times of equipment adjustment, improve the efficiency of construction. The hybrid robot 3 has a lifting mechanism 31 that realizes automatic lifting. The lifting mechanism 31 can lift other heavy objects, and the full-automatic construction effect and the construction efficiency are improved.
As shown in fig. 4, an intelligent communication and monitoring system 7 for controlling the transportation robot 4, the transfer robot 5, the elevator 1 and the hybrid robot 3 is disposed above the hybrid robot 3. The intelligent communication and monitoring system 7 comprises a control circuit board, a camera device and a transmitting and receiving device. The intelligent communication and monitoring system 7 can be used for monitoring and controlling the working state of each device in an all-around manner, and full-automatic production is realized. The top of mixing robot is equipped with intelligence and shelters from umbrella 8. The intelligent shielding umbrella 8 is located above the intelligent communication and monitoring system 7 and used for shading sun and keeping off rain, and normal work of the intelligent communication and monitoring system 7 and the hybrid robot 3 is guaranteed. The intelligent shielding umbrella 8 is an umbrella which can be folded or unfolded in a horizontal rotation mode, and the central shaft is driven to rotate through a motor, so that automatic folding or unfolding can be achieved.
Referring to fig. 5, the method for automatically preparing a building material of the present invention includes the steps of:
step one S1, arranging a hoisting machine 1 and a support frame 2 in an elevator shaft 201 of a building, arranging a hybrid robot 3 at the top end of the support frame 2, enabling the hybrid robot 3 to be higher than a construction layer 202 of the building, and aligning a discharge hole 18 of the hoisting machine 1 with a feed hole of the hybrid robot 3.
And step two S2, transporting the material box 300 filled with the material powder to the material storage layer 203 from the ground by using the transporting robot 4. The transportation robot 4 can transport the material box 300 in advance in non-construction time or can transport the material box 300 synchronously with the manufacturing of building materials, so that the transportation time is saved, and the construction efficiency is improved. The transport robot 4 is disposed in the elevator shaft 201 and located below the hoisting machine 1.
And step three S3, transferring the powder in the magazine 300 to the elevator 1 by using the transfer robot 5. Therefore, manual operation is not needed, the construction efficiency is improved, and full-automatic feeding is realized.
Step S4, lifting the building material powder from the material storage layer 203 to the mixing robot 202 by the lifter 1.
Step five S5, the mixing robot 3 receives the material powder and sends the material powder into a mixing cavity of the mixing robot 3, and the mixing robot 3 adds water and/or additives into the mixing cavity and mixes the materials to form the building mixed gel material.
Step six S6, the mixing robot 3 outputs and sends the building mixed cementing material to a mould cavity.
Seventhly, S7, automatically cleaning the interior of the mixing cavity through the mixing robot 3.
The working principle of the present invention will be described in detail below in combination with the above drawings, as follows:
the transport robot 4 transports the magazine 300 containing the powder from the ground to the material storage layer 203. The magazine 300 is placed on the material storage layer 203 by the transfer robot 5. During construction, the transfer robot 5 sends the material box 300 to the side of the elevator shaft 201, then opens the material box 300, pours the material powder into the hopper 12 of the hoisting machine 1, at this time, the hoisting machine 1 ascends, and when the material powder ascends by one stage, the transfer robot 5 pours the material powder into the next hopper 12, so that the material powder is inconvenient to lift, and when the material powder ascends to the highest point and turns downwards, the material powder is separated from the hopper 12, is output from the discharge port 18 and just falls into the material inlet of the mixing robot 3. And then, feeding the powder into a mixing cavity of the mixing robot 3, adding water and an additive into the mixing cavity by the mixing robot 3, and mixing the powder, the water and the additive to form the building mixed cementing material. Finally, the mixing robot 3 outputs and feeds the building mixed cementitious material into a mould cavity. After the construction layer 202 is poured, the mixing robot 3 sprays water to the inside of the mixing cavity, and the inside of the mixing cavity is automatically cleaned. When the height of the construction layer 202 approaches the hybrid robot 3, the support frame 2 is lifted by the climbing device 6, so that construction work can be continuously performed.
Compared with the prior art, the invention stores the material powder in the material storage layer 203 below the construction layer 202 through the transport robot 4, thereby shortening the conveying distance of the material powder and reducing the manufacturing time of the building material. In addition, a hoisting machine 1 and a support frame 2 are arranged in an elevator shaft of a building, and a mixing robot 3 is arranged at the top end of the support frame 2, so that the hoisting machine 1 can hoist the powder from the material storage layer 203 to the construction layer 202 and receive the powder by the mixing robot 3; and then, the mixing robot 3 is used for stirring and mixing the material powder, the water and the additives, so that the building mixed cementing material is manufactured on the construction floor and is quickly poured into the mold cavity of the construction layer 202. The process needs to work cooperatively through the transportation robot 4, the transfer mechanism robot, the elevator 1 and the mixing robot 3, so that full-automatic transportation is realized, the labor intensity of workers can be effectively reduced, and the construction efficiency is improved; the building mixed cementing material has short manufacturing time and quick manufacturing speed, and improves the guarantee for automatic construction; and the cost of automatic transportation is lower, and the construction of large-scale and high-rise building is facilitated.
The structure and the operation principle of the transportation robot 4, the transfer robot 5, the hybrid robot 3 and the intelligent communication and monitoring system 7 according to the present invention can be known from the prior art, and will not be described in detail herein.
The above disclosure is only a preferred embodiment of the present invention, and certainly should not be taken as limiting the scope of the present invention, which is therefore intended to cover all equivalent changes and modifications within the scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911390087.7A CN111101710B (en) | 2019-12-27 | 2019-12-27 | Automatic preparation method of building material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911390087.7A CN111101710B (en) | 2019-12-27 | 2019-12-27 | Automatic preparation method of building material |
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| CN111101710A CN111101710A (en) | 2020-05-05 |
| CN111101710B true CN111101710B (en) | 2021-10-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE20216527U1 (en) * | 2002-10-26 | 2003-01-02 | Vollack Stahltechnik GmbH & Co., 76189 Karlsruhe | Fall protection device, particularly for flat roof, comprises support fittable on bearer construction of roof with components in its upper section for incorporation of safety equipment |
| CN202367832U (en) * | 2011-12-15 | 2012-08-08 | 杨刚 | Multifunctional gypsum product continuous casting machine |
| CN108544657A (en) * | 2018-04-26 | 2018-09-18 | 李冰霜 | A kind of architecture production cement quick agitator |
| CN109252656B (en) * | 2018-09-20 | 2021-07-16 | 南通四建集团有限公司 | High-rise building climbing template and assembling, pouring and lifting method |
| CN109702898B (en) * | 2019-02-28 | 2020-12-22 | 太仓北新建材有限公司 | An automatic waste adding device |
| CN110439251B (en) * | 2019-08-13 | 2021-05-11 | 广东博智林机器人有限公司 | Well climbing frame |
| CN110593571B (en) * | 2019-09-18 | 2021-05-04 | 广东博智林机器人有限公司 | A cloth leveling integrated robot and construction equipment |
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Effective date of registration: 20211201 Address after: 511300 self compiled No. 3, 5th floor, Da Long (plant C7), tangmei village, Xintang Town, Zengcheng District, Guangzhou City, Guangdong Province Patentee after: Guangdong Tianlin High Tech Co.,Ltd. Address before: 510000 1st floor, No.87, Dongpu Road, Tianhe District, Guangzhou City, Guangdong Province (Location: room 132-4) Patentee before: Tianting unmanned construction (Guangdong) Technology Co.,Ltd. |
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