Aluminum shell neck rolling machine
Technical Field
The invention relates to the technical field of aluminum shell processing equipment, in particular to an aluminum shell neck rolling machine.
Background
The aluminum electrolytic capacitor shell is called as an aluminum shell for short, a neck groove is often required to be processed on the outer wall surface of the aluminum shell in the processing process of the aluminum shell in the current market, the processing device of the neck groove of the existing aluminum shell depends on manual work to carry out processing operation to a great extent, and the defects of low processing efficiency and low automation degree exist. Therefore, it is necessary to develop an aluminum shell necking machine.
Disclosure of Invention
Aiming at the defects in the technology, the invention provides the aluminum shell neck rolling machine which is high in processing efficiency and automation degree.
The technical scheme adopted by the invention for solving the technical problems is as follows: an aluminum shell necking machine comprising: the rotating shaft is rotatably arranged on the case, one end of the rotating shaft extends into the case, the other end of the rotating shaft extends out of the case, and a driving source for driving the rotating shaft to rotate is arranged in the case; a drum core fastened to an end of the rotary shaft extending out of the casing, and rotating with rotation of the rotary shaft; the pinch roller unit is positioned right above the cylinder core and comprises a pinch roller; the driving component drives the pinch roller unit to move up and down; the cylinder core is provided with a forming groove on the outer circumferential wall surface, the pressing wheel is provided with a convex ring on the circumferential wall surface, and when the pressing wheel presses downwards, the convex ring is pressed into the forming groove so as to form a neck groove on the outer wall of the aluminum shell sleeved on the cylinder core.
Preferably, the aluminum shell is a cylinder with a hollow interior and an open end, and the neck groove is arranged near the open end of the aluminum shell.
Preferably, the cylinder core is a cylinder matched with the inner ring of the aluminum shell, wherein the outer diameter of the cylinder core is equal to the inner diameter of the aluminum shell.
Preferably, the pinch roller unit further includes a pinch roller driving part driving the pinch roller to rotate.
Preferably, the driving assembly comprises a swing rod pivoted on the outer wall of the case and provided with the pinch roller unit, and a first cylinder driving the swing rod to swing up and down.
Preferably, the first cylinder is connected with the swing rod through a connecting seat; the connecting seat is fastened on a piston rod of the first air cylinder, and the swing rod is hinged to the connecting seat.
Preferably, the method further comprises the following steps: an automatic feeding assembly for automatically sleeving the aluminum shell on the cylinder core; the automatic feeding assembly comprises a supporting seat which supports the aluminum shell and enables the aluminum shell to be coaxial with the cylinder core, and a pushing unit which is positioned on one side of the supporting seat and used for pushing the aluminum shell on the supporting seat to the cylinder core; wherein, the supporting seat is adjacent to the cylinder core.
Preferably, the pushing unit comprises a second cylinder, a first connecting plate fastened to one end of a piston rod of the second cylinder, a second connecting plate fastened to the other end of the piston rod of the second cylinder, a push rod erected on the first connecting plate and the second connecting plate and used for pushing the aluminum shell, and a guide rod parallel to the axial direction of the aluminum shell; the push rod is parallel to the guide rod, and the first connecting plate does linear reciprocating motion on the guide rod along the axial direction of the aluminum shell under the action of the second air cylinder.
Preferably, the automatic feeding assembly further comprises a sucker unit arranged at one end of the push rod, the sucker unit pushes the aluminum shell on the supporting seat onto the barrel core under the forward movement stroke of the second cylinder, and the aluminum shell completing the roll neck operation on the barrel core is taken out under the reverse movement stroke of the second cylinder.
Preferably, the sucking disc unit comprises a sucking disc connector detachably arranged at one end part of the push rod and a sucking disc rotatably arranged on the sucking disc connector, wherein a gas connector communicated with the sucking disc is arranged on the sucking disc connector.
Compared with the prior art, the invention has the beneficial effects that: the aluminum shell neck rolling machine provided by the invention has the advantages that the forming grooves are formed in the outer circumferential wall surface of the cylinder core, the convex rings are arranged on the circumferential wall surface of the pressing wheel, and when the pressing wheel presses downwards, the convex rings are pressed into the forming grooves to form the neck grooves in the outer wall of the aluminum shell sleeved on the cylinder core, so that the processing efficiency is high, and the automation degree is high;
the pinch roller and the cylinder core can rotate, and the forming effect is good;
the automatic feeding assembly can realize that the aluminum shell is automatically sleeved on the cylinder core, and has the advantage of high automation degree;
the sucking disc unit can push the aluminum shell on the supporting seat onto the cylinder core under the forward motion stroke of the second cylinder and can take out the aluminum shell which finishes the neck rolling operation on the cylinder core under the reverse motion stroke of the second cylinder, so that the sucking disc unit has the advantage of convenience in operation;
the V-shaped supporting part of the supporting seat is beneficial to keeping the coaxial relation between the aluminum shell and the cylinder core, and has the advantage of high positioning precision.
Drawings
FIG. 1 is a schematic perspective view of an aluminum shell roll neck machine according to the present invention;
FIG. 2 is a schematic structural view in a front view direction of the aluminum shell roll neck machine of the present invention;
FIG. 3 is an enlarged schematic view of region A in FIG. 2;
FIG. 4 is a schematic structural view of the aluminum shell of the present invention before necking operation;
fig. 5 is a schematic structural view of the aluminum shell of the present invention after the roll neck operation.
In the figure: 10. a chassis; 11. a rotating shaft; 20. a barrel core; 21. forming a groove; 30. a pinch roller unit; 31. a pinch roller; 311. a convex ring; 32. a pinch roller driving part; 40. a drive assembly; 41. a swing rod; 42. a first cylinder; 43. a connecting seat; 50. a supporting seat; 60. a material pushing unit; 61. a second cylinder; 62. a first connecting plate; 63. a push rod; 64. a guide bar; 65. a rod seat; 66. a second connecting plate; 67. a sleeve; 70. a suction cup unit; 71. a suction cup connector; 711. a gas receiving head; 72. a suction cup; 80. an aluminum shell; 81. a neck groove; 90. a work bench.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
As shown in fig. 1 to 5, the present invention provides an aluminum shell roll neck machine, comprising: a work table 90; a rotating shaft 11 rotatably disposed on the chassis 10, wherein one end of the rotating shaft extends into the chassis 10, and the other end of the rotating shaft extends out of the chassis 10, and a driving source for driving the rotating shaft 11 to rotate is disposed in the chassis 10; the drum core 20 is fastened on the end of the rotating shaft 11 extending out of the case 10, and rotates along with the rotation of the rotating shaft 11, in the scheme, the case 10 is arranged on the workbench 90, the drum core 20 is arranged on the case 10 through the rotating shaft 11, and the axis of the rotating shaft 11 is parallel to the workbench 90; pinch roller unit 30 located right above drum core 20 and including pinch roller 31, wherein the axis of pinch roller 31 is parallel to workbench 90; and a driving assembly 40 for driving the pinch roller unit 30 to move up and down; wherein, the outer circumferential wall of the cylinder core 20 is provided with a forming groove 21, the circumferential wall of the pressing wheel 31 is provided with a convex ring 311, when the pressing wheel 31 is pressed downwards, the convex ring 311 is pressed into the forming groove 21 so as to form a neck groove 81 on the outer wall of the aluminum shell 80 sleeved on the cylinder core 20. In this embodiment, a process of forming the neck groove 81 on the aluminum shell 80 is called a roll neck operation, as shown in fig. 4 and 5, the aluminum shell 80 is a cylinder with a hollow interior and an open end, and the neck groove 81 is disposed near the open end of the aluminum shell 80. The cylinder core 20 is a cylinder matched with the inner ring of the aluminum shell 80, wherein the outer diameter of the cylinder core 20 is equal to the inner diameter of the aluminum shell 80.
As an embodiment of this solution, as shown in fig. 1 and 2, puck unit 30 further includes a puck driving portion 32 that drives rotation of puck 31. In this scheme, pinch roller 31 and section of thick bamboo core 20 all can rotate, have the effectual advantage of shaping.
As an embodiment of the present disclosure, as shown in fig. 1, the driving assembly 40 includes a swing rod 41 pivotally connected to an outer wall of the chassis 10 and mounted with the pressure roller unit 30, and a first cylinder 42 driving the swing rod 41 to swing up and down, wherein the first cylinder 42 is vertically mounted on the worktable 90, and has the advantages of simple structure and convenient use.
As an embodiment of the present scheme, as shown in fig. 1, the first cylinder 42 is connected to the swing rod 41 through a connecting seat 43; wherein, the connecting seat 43 is fastened on the piston rod of the first cylinder 42, and the swing rod 41 is hinged with the connecting seat 43.
As an embodiment of the present solution, as shown in fig. 1 and 2, the aluminum shell roll neck machine further includes: an automatic feeding assembly for automatically sleeving the aluminum shell 80 on the barrel core 20; the automatic feeding assembly comprises a supporting seat 50 for supporting the aluminum shell 80 and enabling the aluminum shell 80 to be coaxial with the cylinder core 20, and a pushing unit 60 which is positioned at one side of the supporting seat 50 and used for pushing the aluminum shell 80 on the supporting seat 50 to the cylinder core 20, wherein the supporting seat 50 is positioned between the cylinder core 20 and the pushing unit 60, and the supporting seat 50 is adjacent to the cylinder core 20 and is arranged so as to enable the aluminum shell 80 on the supporting seat 50 to be smoothly pushed to the cylinder core 20; if the supporting seat 50 is not adjacent to the barrel core 20, the aluminum shell 80 will fall off during pushing, which affects the normal operation.
As an embodiment of the present invention, as shown in fig. 1 and 2, a V-shaped supporting portion is formed on the top of the supporting seat 50, and the bottom of the supporting seat 50 is detachably disposed on the worktable 90; the V-shaped supporting part is beneficial to keeping the coaxial relation between the aluminum shell 80 and the cylinder core 20, and has the advantage of high positioning precision.
As an embodiment of the present solution, as shown in fig. 1 and 2, the material pushing unit 60 includes a second cylinder 61, a first connecting plate 62 fastened to one end of a piston rod of the second cylinder 61, a second connecting plate 66 fastened to the other end of the piston rod of the second cylinder 61, a push rod 63 erected on the first connecting plate 62 and the second connecting plate 66 for pushing the aluminum shell 80, and a guide rod 64 parallel to the axial direction of the aluminum shell 80; wherein, the push rod 63 is parallel to the guide rod 64; the opposite two ends of the piston rod of the second cylinder 61 extend out of the cylinder body of the second cylinder 61 respectively; the first connecting plate 62 makes a linear reciprocating motion along the axial direction of the aluminum shell 80 on the guide rod 64 under the action of the second cylinder 61, a mounting hole is formed in the first connecting plate 62, a sleeve 67 is fastened in the mounting hole, and the first connecting plate 62 is sleeved on the guide rod 64 through the sleeve 67; in this embodiment, the guide rod 64 is supported and arranged on the worktable 90 through a pair of rod seats 65, the rod seats 65 are detachably arranged on the worktable 90, and the rod seats 65 are located at two opposite ends of the guide rod 64.
As an embodiment of the present disclosure, as shown in fig. 1, the first connecting plate 62 is provided with a first insertion hole for one end of the push rod 63 to penetrate through, and the second connecting plate 66 is provided with a second insertion hole for the other end of the push rod 63 to penetrate through; a straight plane is formed on the circumferential wall surface of the push rod 63; a first adjusting bolt is arranged at the first jack and is vertical to the axial direction of the first jack, and the first adjusting bolt can be screwed into the first jack along the radial direction of the first jack and abuts against a straight plane on the push rod 63; a second adjusting bolt is arranged at the second jack and is vertical to the axial direction of the second jack, and the second adjusting bolt can be screwed into the second jack along the radial direction of the second jack and is abutted against the straight plane on the push rod 63; has the advantage of convenient adjustment.
As an embodiment of the present disclosure, as shown in fig. 1 to 3, the automatic feeding assembly further includes a suction cup unit 70 disposed at an end of the push rod 63, the suction cup unit 70 pushes the aluminum shell 80 on the support seat 50 onto the drum core 20 under a forward moving stroke of the second cylinder 61, and takes out the aluminum shell 80 completing the roll neck operation on the drum core 20 under a reverse moving stroke of the second cylinder 61, which has an advantage of convenient operation.
As an embodiment of the present invention, as shown in fig. 1 to 3, the suction cup unit 70 includes a suction cup connector 71 detachably disposed at an end portion of the push rod 63, and a suction cup 72 rotatably disposed on the suction cup connector 71 through a bearing, wherein the suction cup connector 71 is provided with a gas connector 711 communicating with the suction cup 72.
The working principle of the aluminum shell neck rolling machine is as follows: during the use, order about push rod 63 through second cylinder 61 and drive aluminium shell 80 on sucking disc 72 promotion supporting seat 50, make aluminium shell 80 establish to section of thick bamboo core 20 along its axial direction cover, then, order about section of thick bamboo core 20 and pinch roller 31 rotatory, meanwhile, make bulge loop 311 of pinch roller 31 push down to the shaping inslot 21 in through drive assembly 40, at this in-process, sucking disc 72 adsorbs all the time on aluminium shell 80, at the rotatory in-process of section of thick bamboo core 20 and pinch roller 31, sucking disc 72 is driven and is rotatory by aluminium shell 80, after neck groove 81 shaping, under the second cylinder 61 return stroke is reverse motion stroke promptly, suction on sucking disc 72 makes aluminium shell 80 break away from section of thick bamboo core 20.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.