CN111086219A - Full-automatic continuous processing equipment for tarpaulin production - Google Patents
Full-automatic continuous processing equipment for tarpaulin production Download PDFInfo
- Publication number
- CN111086219A CN111086219A CN201911204075.0A CN201911204075A CN111086219A CN 111086219 A CN111086219 A CN 111086219A CN 201911204075 A CN201911204075 A CN 201911204075A CN 111086219 A CN111086219 A CN 111086219A
- Authority
- CN
- China
- Prior art keywords
- clamping jaw
- cylinder
- tarpaulin
- rope
- signal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of tarpaulin production equipment, in particular to full-automatic continuous processing equipment for tarpaulin production. The machine comprises a frame, an operation platform, a processing and forming mechanism, a supporting seat body and a power transmission mechanism, wherein the processing and forming mechanism comprises a sliding plate, a cutter is arranged below the sliding plate, a wiring device, a flanging device, a heat sealing device, a hot pressing device, a clamping device, a moving device and a cutting device, the machine further comprises a length control device, a controller and a detection element, when the detection element detects a binding rope, a detection signal is sent to the controller, the controller sends a signal for clamping the binding rope to the clamping device, sends a signal for conveying the binding rope to the length control device to the moving device, sends a signal for controlling the supporting seat body to run on the frame to the power transmission mechanism, and after the processing is finished, the controller sends a signal for cutting off a moving end of the binding rope to the cutting device. The invention adopts an automatic integrated molding production mode, and has high production efficiency and low cost.
Description
Technical Field
The invention relates to the technical field of tarpaulin production equipment, in particular to full-automatic continuous processing equipment for tarpaulin production.
Background
Tarpaulin (or named as waterproof cloth) is a waterproof material with high strength, good toughness and softness, so the tarpaulin has waterproof and mildew-proof functions and is widely applied in our lives. For example, in the transportation of goods such as trucks, trains, ships, etc., or as the covering of open warehouse stacks in stations, docks, harbors, airports, etc., or as various tents such as military tents, construction tents, folding tents, etc., the materials of each tent are different, and the use effect is also different, some materials are thick, some are used in a severe living environment, some are rain-proof and snow-proof, and some are sun-shading.
At present, in the production process of tarpaulin, most of the production processes of tarpaulin are carried out separately. For example, four peripheries of the tarpaulin are turned over firstly, the tarpaulin is manually moved to a tarpaulin heat sealing machine for heat sealing, edge covering and pressing after the edge turning is finished, and then the tarpaulin is moved to a rope threading device for penetrating edge covering ropes in the edge covering finished by the heat sealing, so that the automation degree of the whole production process is low, more workers are needed to participate, the production efficiency is influenced, the quality cannot be guaranteed, and the production cost is high.
Patent CN 109263053A discloses a tarpaulin production line, which comprises a heat seal machine platform, wherein the heat seal machine platform comprises a driving rack, a heat seal device and a flanging mechanism, the heat seal device is arranged on two sides of the driving rack, the flanging mechanism is fixed at the front end of the heat seal device, the tarpaulin is led in from the first end of the driving rack and is led out from the second end of the driving rack after sequentially passing through the flanging mechanism and the heat seal device; the first-level buffer is used for buffering tarpaulin led out from the second end of the driving rack and comprises a first support frame body, guide pulleys and a first lifting device, and the first lifting device and the guide pulleys are arranged on the first support frame body at intervals; the buckling unit is arranged at the two side ends of the tarpaulin and used for punching the two side ends of the tarpaulin; the secondary buffer is used for buffering tarpaulin passing through the dotting unit and comprises a second support frame body, a guide pulley, a first lifting device and a guide pulley which are arranged on the second support frame body at intervals; fold cloth conveyor, including third support frame body, double-layered material roller, swing arm device, conveyer, third support frame body is fixed double-layered material roller, swing arm device, conveyer from top to bottom in proper order, and the tarpaulin is in proper order through pressing from both sides the tight pay-off of material roller clamp, swing arm device fold cloth tailor, conveyer transports.
Although the heat seal, the buffer storage, the cloth folding and the conveying of the tarpaulin production are organically connected, the automation level of the whole line is improved, the productivity is improved, and the labor intensity of workers is reduced. The method comprises the steps of flanging the tarpaulin by a flanging mechanism, guiding a guide rope into the turned tarpaulin through a threading pipe after flanging, and then thermally sealing and pressing the tarpaulin by a thermal sealing device. However, the following disadvantages exist: firstly, the shape of the flanging plate in the plate turnover device is fixed, namely the requirements on different flanging widths cannot be met, and the application range is limited. Secondly, because it moves through the driving roller at turn-ups in-process tarpaulin, there is the condition that the shift position takes place the skew, can lead to turn-ups width inconsistent, again because its turn-ups earlier again with the messenger lead in turn over the tarpaulin after turning over, so can lead to the messenger to lead in the tarpaulin smoothly, or can lead in smoothly, nevertheless because turn over a width oversize, lead to the messenger to fix, tensile function is invalid, not only influences tarpaulin outward appearance aesthetic property and has reduced its production efficiency simultaneously.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to solve the technical problem of providing a full-automatic continuous processing device for tarpaulin production, which has the automatic integrated production mode of cutting the tarpaulin along the width direction of the tarpaulin according to the required length, then penetrating and arranging a binding rope, flanging, heat-sealing and pressing, and has the advantages of high automatic integration degree, high production efficiency and guaranteed finished product quality.
The technical scheme adopted by the invention for realizing the purpose is as follows: a full-automatic continuous processing device for tarpaulin production comprises a frame, an operating platform arranged below the frame and used for bearing tarpaulin, a processing and forming mechanism arranged on the frame and used for processing and forming the tarpaulin, a supporting seat body used for slidably connecting the processing and forming mechanism with the frame, and a power transmission mechanism driving the supporting seat body to run on the frame, wherein the processing and forming mechanism comprises a fixed plate fixedly arranged below the supporting seat body and a sliding plate slidably connected with the fixed plate, a cutter used for cutting the tarpaulin along the width direction of the tarpaulin is arranged below the sliding plate, a wiring device used for drawing a moving end of a binding rope to the surface of the transverse cutting edge of the tarpaulin, a flanging device used for folding the transverse cutting edge of the tarpaulin at the edge wiring edge, and a heat sealing device arranged at the rear side of the flanging device and used for carrying out heat sealing on the flanged tarpaulin, the device comprises a heat device, a clamping device, a moving device, a cutting device, a length control device, a controller and a detection element, wherein the heat device is arranged on the rear side of the heat device and used for compacting tarpaulin subjected to heat sealing, the clamping device is arranged on the rear side of the heat device and used for clamping the rope head end of a binding rope, the moving device is used for pushing the clamping device to operate, the cutting device is used for cutting off the moving end of the binding rope, the sliding plate slides on a fixed plate through a driving device, the length control device is arranged at the starting end of a rack and used for controlling the length of the reserved rope head end of the binding rope, the detection element is arranged on the clamping device and used for detecting the binding rope, when the detection element detects the binding rope, a detection signal is sent to the controller, the controller receives the detection signal and then sends a signal for clamping the binding rope to the clamping device and sends a signal for conveying the binding rope to the length, the controller sends a signal for controlling the support base body to operate on the rack to the power transmission mechanism, and after the processing is finished, the controller sends a signal for cutting off the moving end of the edge wrapping rope to the cutting device.
Foretell tarpaulin production is with full-automatic continuous processing equipment, clamping device includes left cleft hand, with the tight right cleft hand of left cleft hand cooperation with the bordure rope to and be used for driving left cleft hand, right cleft hand move in opposite directions and in order to press from both sides the tight rope of borduring and outwards open the first clamping jaw cylinder in order to loosen the rope of borduring, mobile device includes the first slide rail that is equipped with at the lower extreme of sliding plate, with the first slider of first slide rail adaptation, first clamping jaw cylinder and first slider fixed connection still including being used for promoting first slider gliding promotion cylinder on first slide rail, and be used for detecting the first photoelectric switch who is used for detecting left cleft hand and right cleft hand gathering together the state, the piston tip and the first clamping jaw cylinder fixed connection of promotion cylinder send detected signal to the controller after first photoelectric switch detects left cleft hand and right cleft hand gathering together and presss from both sides tightly, the controller sends after receiving detected signal and is used for promoting the clamping jaw of first cylinder and moves on first slide rail The signal is sent to the pushing cylinder.
The length control device comprises a clamping assembly, a second slide rail arranged at the bottom of the starting end of the frame, and a locking cylinder for driving the clamping assembly to move on the second slide rail so as to control the length of the rope head, wherein the clamping assembly is connected with the second slide rail in a sliding manner through a second slide block matched with the second slide rail; the clamping assembly comprises a left clamping jaw used for clamping a rope end, a right clamping jaw matched with the left clamping jaw to clamp a wrapping rope conveyed by a first clamping jaw cylinder, a second clamping jaw cylinder used for controlling the gathering state of the left clamping jaw and the right clamping jaw, a second sliding block fixedly connected with the second clamping jaw cylinder, a second photoelectric switch used for detecting the wrapping rope, a third photoelectric switch used for detecting the gathering state of the left clamping jaw and the right clamping jaw, and a displacement sensor, wherein the second photoelectric switch sends a detection signal to the controller after detecting the wrapping rope, the controller sends a signal for driving the left clamping jaw and the right clamping jaw to gather to the second clamping jaw cylinder after receiving the signal, sends a detection signal to the controller after detecting the left clamping jaw and the right clamping jaw of the second clamping jaw cylinder to gather tightly, and send a signal for controlling the second clamping jaw cylinder to move on a second sliding rail to the locking cylinder after receiving the detection signal, and when the controller receives the detection signal of the displacement sensor, the controller sends a signal for controlling the second clamping jaw cylinder to stop running to the locking cylinder.
The full-automatic continuous processing equipment for producing the tarpaulin is characterized in that the flanging device comprises a flanging component consisting of a plurality of rollers, the flanging component is fixedly connected with a sliding plate through a first connecting plate, the flanging component comprises front rollers, middle rollers and rear rollers, the front rollers, the middle rollers and the rear rollers are rotationally connected with the first connecting plate through rotating shafts, the front rollers comprise front folding parts and front avoidance grooves which are arranged below the front folding parts along the circumferential direction of the front rollers and are used for providing avoidance spaces for folding and completing rear edge wrapping ropes, the middle rollers comprise middle folding parts and middle avoidance grooves which are arranged below the middle folding parts along the circumferential direction of the middle rollers, the rear rollers comprise rear folding parts and rear avoidance grooves which are arranged below the rear folding parts along the circumferential direction of the rear rollers, the front folding parts and the horizontal direction of the operation platform form an acute angle, and the middle folding parts are vertically arranged with the horizontal direction of the operation platform, the rear folding part and the horizontal direction of the operation platform form an obtuse angle.
Foretell tarpaulin production is with full-automatic continuous processing equipment, the heat seal device sets up the heating element in the air-blower including setting up the air-blower on supporting the pedestal to and be connected with the air-blower through the pipeline and be used for carrying hot gas to turning over the blowing nozzle between the two-layer tarpaulin after the rolling over, the heating element includes the heating tube, hot press unit carries out the compaction tight pulley subassembly with the tarpaulin edge that the heat seal was accomplished including being used for, be used for driving the tight pulley subassembly to go up and down with the cylinder that compresses tightly of adjustment compaction degree, the tight pulley subassembly passes through the second connecting plate and compresses tightly the piston rod end fixed connection of cylinder, compress tightly the cylinder and pass through third connecting plate and sliding plate fixed connection, the blowing nozzle is located between back gyro wheel and.
Foretell tarpaulin production is with full-automatic continuous processing equipment, cutting device drives actuating cylinder including locating the cutting off cutter that is used for cutting off the removal end of borduring rope between first clamping jaw cylinder and the push cylinder and is used for controlling that the cutting off cutter goes up and down, the cutting off cutter passes through the fourth connecting plate and drives actuating cylinder's piston tip fixed connection, drive actuating cylinder's a side and first clamping jaw cylinder fixed connection, another side and push cylinder fixed connection.
The full-automatic continuous processing equipment for tarpaulin production comprises a plurality of groups of pressing assemblies, wherein the pressing assemblies are arranged along the cutting direction of the tarpaulin and used for pressing two sides of a to-be-cut part of the tarpaulin, each pressing assembly comprises a pressing block and a supporting rod, the pressing blocks are used for pressing the tarpaulin onto an operating platform, the supporting rods are used for supporting the pressing blocks, an adjusting cylinder is arranged between each supporting rod and each pressing block and used for controlling the pressing blocks to ascend and descend so as to adjust the tension force, the adjusting cylinder is fixedly connected with the pressing blocks through a fifth connecting plate, the supporting rods are fixedly connected with a rack, each operating platform comprises a first operating platform and a second operating platform, and the contact surfaces of the pressing blocks and the operating platforms are arranged in parallel to the operating platforms.
Foretell tarpaulin production is with full-automatic continuous processing equipment, power transmission mechanism includes the motor, with the output shaft's of motor gear to and locate in the frame with gear engagement's rack, the output shaft of motor wears to locate downwards to support pedestal and gear connection, is equipped with the spout that is used for driving the support pedestal and moves in the frame below supporting the pedestal, is equipped with the operation slider with the spout adaptation along the length direction of frame in the frame, drive arrangement includes the lift cylinder that is used for driving the sliding plate lift through L shape connecting piece and sliding plate fixed connection.
Foretell tarpaulin production is with full-automatic continuous processing equipment still is including the third clamping jaw cylinder of the end tip of locating the frame to and be used for detecting the fourth photoelectric switch of borduring rope, send detected signal to controller after fourth photoelectric switch detects the borduring rope, the controller receives to send after detected signal and is used for driving the closed tight signal of clamping jaw to third clamping jaw cylinder, sends simultaneously and is used for driving the closed tight signal of clamping jaw to second clamping jaw cylinder, and sends the signal that is used for driving motor reversal to the motor.
The full-automatic continuous processing equipment for the tarpaulin production comprises a pressing wheel assembly and a support, wherein the support is used for supporting the pressing wheel and is fixedly connected with a second connecting plate, the support comprises two symmetrically-arranged supporting end parts, the pressing wheel is sleeved on the supporting end parts, and a bearing is arranged between the pressing wheel and the supporting end parts.
The full-automatic continuous processing equipment for producing the tarpaulin has the beneficial effects that: according to the invention, the cutter, the wiring device, the flanging device, the heat sealing device and the hot pressing device are arranged on the fixing plate, the cutting is carried out along the width direction of the tarpaulin according to the required length, and then the automatic integrated production mode of edge wrapping rope, flanging, heat sealing and pressing is adopted, so that the production efficiency and the automation degree are improved, and the production cost is also reduced. The processing and forming mechanism can simultaneously perform wiring, flanging, heat sealing and pressing on two edges of the cut tarpaulin, thereby further improving the production efficiency. And the reserved length of the rope end of the binding rope is controlled by the length control device so as to meet the requirements of different lengths of the rope end. The purpose of different compaction degrees is achieved by arranging the compaction air cylinder used for controlling the compaction wheels to ascend and descend. The one side slope that compresses tightly the piece and contact of operation platform in the subassembly sets up, can provide a straining force for the tarpaulin, not only cuts laborsavingly, is favorable to cutting the quality moreover to production quality has been guaranteed. The invention adopts an automatic integrated molding production mode, has higher automatic integration degree and high production efficiency, reduces the production cost and is worthy of wide popularization and application.
Drawings
FIG. 1 is a schematic front view of a forming mechanism;
FIG. 2 is a schematic side view of the forming mechanism;
FIG. 3 is an enlarged view of the structure of part A;
FIG. 4 is an enlarged view of the structure of the portion B;
FIG. 5 is an enlarged view of the structure of the portion C;
FIG. 6 is a schematic view of a length control device;
FIG. 7 is a schematic view of a structure of a clamping device;
FIG. 8 is a schematic structural view of a hot press apparatus;
FIG. 9 is a schematic view of a hold-down assembly;
FIG. 10 is a schematic view of the structure of the present invention.
Detailed Description
The invention is further explained in detail with reference to the drawings and the specific embodiments;
as shown in fig. 1-10, a full-automatic continuous processing device for tarpaulin production comprises a frame 1, an operation platform 51 arranged below the frame 1 and used for bearing tarpaulin, a processing and forming mechanism 38 arranged on the frame 1 and used for processing and forming the tarpaulin, a support base 2 used for connecting the processing and forming mechanism and the frame 1 in a sliding way, and a power transmission mechanism driving the support base 2 to run on the frame 1, wherein the processing and forming mechanism comprises a fixed plate 3 fixedly arranged below the support base 2 and a sliding plate 4 connected with the fixed plate 3 in a sliding way, a cutter 5 used for cutting the tarpaulin along the width direction of the tarpaulin is arranged below the sliding plate 4, a wiring device used for drawing the moving end of a binding rope to the surface of the transverse cutting edge of the tarpaulin, a flanging device used for folding the transverse cutting edge of the tarpaulin while wiring, and a heat sealing device arranged at the rear side of the flanging device and used for heat sealing the flanged tarpaulin, the hot pressing device is arranged on the rear side of the hot pressing device and used for compacting tarpaulin subjected to heat sealing, the clamping device 7 is arranged on the rear side of the hot pressing device 6 and used for clamping the rope head end of the edge covering rope, the moving device is used for pushing the clamping device to operate, the cutting device is used for cutting off the moving end of the edge covering rope, the sliding plate 4 slides on the fixed plate through the driving device, and the sliding plate 4 is connected with the fixed plate 3 in a sliding mode through two sets of sliding assemblies. The sliding assembly comprises a third slide rail 48 fixed on the fixed plate 3 and a sliding cylinder 49 for driving the sliding plate 4 to slide on the third slide rail, wherein the sliding cylinder is a guide rod cylinder and can be locked on the third slide rail. The sliding cylinders are fixedly connected with the sliding plates 4 through a sixth connecting plate, which is not shown in the drawing, and each group of sliding assemblies comprises two sliding cylinders.
The invention also comprises a length control device 39 which is arranged at the starting end of the frame 1 and is used for controlling the length of the reserved rope head of the binding rope, a controller and a detection element which is arranged on the clamping device and is used for detecting the binding rope, when the detection element detects the binding rope, a detection signal is sent to the controller, the controller receives the detection signal, then sends a signal for clamping the binding rope to the clamping device, sends a signal for conveying the binding rope to the length control device to the moving device, after the length control device clamps the binding rope, the controller sends a signal for controlling the support base body to operate on the frame to the power transmission mechanism, and after the processing is finished, the controller sends a signal for cutting off the moving end of the binding rope to the cutting device. The holding device 7 is located at the front end of the length control device, and the detection element is a photoelectric sensor in the embodiment.
Wherein the clamping device 7 comprises a left claw and a right claw matched with the left claw to clamp the binding rope, and a first clamping jaw air cylinder 8 for driving the left and right clamping jaws to move towards each other to clamp the binding rope and to open outwards to loosen the binding rope, the moving device comprises a first slide rail 41 arranged at the lower end of the sliding plate 4, a first sliding block matched with the first sliding rail 41, a first clamping jaw air cylinder 8 fixedly connected with the first sliding block, a pushing air cylinder 9 for pushing the first sliding block to slide on the first sliding rail, and a first photoelectric switch for detecting the gathering state of the left claw hand and the right claw hand, the end part of a piston of a pushing cylinder 9 is fixedly connected with a first clamping jaw cylinder 8, when the first photoelectric switch detects that the left claw hand and the right claw hand are gathered together and clamped, a detection signal is sent to the controller, and the controller sends a signal for pushing the first clamping jaw cylinder 8 to run on the first sliding rail to the pushing cylinder 9 after receiving the detection signal.
After the photoelectric sensor detects the edge covering rope, a detection signal is sent to the controller, the controller receives the detection signal and then sends a signal for clamping the edge covering rope to the first clamping jaw cylinder 8, and the edge covering rope is clamped by the first clamping jaw cylinder 8 in a driving mode. After the binding rope is clamped tightly by first clamping jaw cylinder 8, first photoelectric switch sends detected signal to controller, and the controller sends the signal of shrink push cylinder 9's piston rod to push cylinder 9 after receiving detected signal, moves through promoting first slider promptly, promotes first clamping jaw cylinder 8 operation to drive the binding rope and move to length control device direction.
In order to achieve the purpose of controlling the reserved length of the rope end of the binding rope according to different requirements, the invention further comprises a length control device, which comprises a clamping component, a second slide rail 11 arranged at the bottom of the starting end of the frame 1, and a locking cylinder 12 for driving the clamping component to move on the second slide rail 11 to control the length of the rope end, wherein the locking cylinder 12 is a guide rod cylinder in the embodiment. The clamping assembly is connected with the second slide rail 11 in a sliding manner through a second slide block 13 matched with the second slide rail 11. The clamping assembly comprises a left clamping jaw 44 used for clamping the end of the rope, a right clamping jaw 45 matched with the left clamping jaw 44 and used for clamping the edge wrapping rope conveyed by the first clamping jaw air cylinder 8, a second clamping jaw air cylinder 10 used for controlling the gathering state of the left clamping jaw 44 and the right clamping jaw 45, and a second sliding block 13 fixedly connected with the second clamping jaw air cylinder 10. The device also comprises a second photoelectric switch for detecting the edge wrapping rope, a third photoelectric switch for detecting the gathering state of the left clamping jaw and the right clamping jaw of the second clamping jaw cylinder 10, and a displacement sensor, wherein the second photoelectric switch sends a detection signal to the controller after detecting the edge wrapping rope, the controller sends a signal for driving the left clamping jaw 44 and the right clamping jaw 45 to gather and clamp to the second clamping jaw cylinder 10 after receiving the signal, sends a detection signal to the controller after detecting the left clamping jaw 44 and the right clamping jaw 45 of the second clamping jaw cylinder 10 to gather and clamp, the controller sends a signal for controlling the second clamping jaw cylinder 10 to move on the second slide rail 11 to the locking cylinder 12 after receiving the detection signal, sends a signal for controlling the second clamping jaw cylinder 10 to stop running to the locking cylinder 12 after receiving the detection signal of the displacement sensor, the locking cylinder 12 stops running and is tightly locked on the second slide rail 11, thereby realizing the control of the reserved length of the rope head end of the edge-wrapping rope. The second slide rail 11 is fixedly connected to the ground through a base 46, and is disposed at the bottom of the beginning end of the rack 1. When the rope end length control device is used, the length of the reserved rope end is preset in advance, and the length control devices are symmetrically arranged into 2 groups in the embodiment.
The flanging device comprises a flanging assembly consisting of a plurality of rollers, the flanging assembly is fixedly connected with the sliding plate 4 through the first connecting plate 14, and the flanging assembly comprises a front roller 15, a middle roller 16, a rear roller 17, the front roller 15, the middle roller 16 and the rear roller 17 which are all rotationally connected with the first connecting plate 14 through rotating shafts. The front roller 15 comprises a front folding portion 18 and a front avoiding groove 19 which is arranged below the front folding portion 18 along the circumferential direction of the front roller 15 and used for providing an avoiding space for a turned-over and completed back hemming rope, the middle roller 16 comprises a middle folding portion 20 and a middle avoiding groove 21 which is arranged below the middle folding portion 20 along the circumferential direction of the middle roller 16, and the back roller 17 comprises a back folding portion 22 and a back avoiding groove 23 which is arranged below the back folding portion 22 along the circumferential direction of the back roller 17. In order to smoothly turn over the edge-wrapping rope, the front turning part 18 is arranged at an acute angle with the horizontal direction of the operation platform, the middle turning part 20 is arranged at a vertical angle with the horizontal direction of the operation platform, and the rear turning part 22 is arranged at an obtuse angle with the horizontal direction of the operation platform. Wherein, the depth of the front avoidance groove 19, the middle avoidance groove 21 and the rear avoidance groove 23 is consistent and slightly larger than the diameter of the binding rope.
The heat seal device comprises an air blower 24 arranged on the support base body 2, a heating component arranged in the air blower 24, a pressing wheel component 50 which is connected with the air blower 24 through a pipeline and used for conveying hot air to the position between two layers of tarpaulin after being turned over, the heating component comprises a heating pipe, the hot pressing device 6 comprises a pressing wheel component used for compacting the edge of the tarpaulin after being subjected to heat seal, a pressing cylinder 25 used for driving the pressing wheel component to ascend and descend so as to adjust the compaction degree, the pressing wheel component is fixedly connected with the end part of a piston rod of the pressing cylinder 25 through a second connecting plate 26, the pressing cylinder 25 is fixedly connected with the sliding plate 4 through a third connecting plate 27, and the air blowing nozzle 50 is arranged between the rear idler wheel.
The cutting device comprises a cutting knife 40 and a driving cylinder 28, wherein the cutting knife 40 is arranged between the first clamping jaw cylinder 8 and the pushing cylinder 9 and used for cutting off the moving end of the edge wrapping rope, the driving cylinder 28 is used for controlling the lifting of the cutting knife 40, the cutting knife 40 is fixedly connected with the end part of a piston of the driving cylinder 28 through a fourth connecting plate 29, one side surface of the driving cylinder 28 is fixedly connected with the first clamping jaw cylinder 8, and the other side surface of the driving cylinder 28 is fixedly connected with the pushing cylinder 9.
The processing and forming mechanism further comprises a plurality of groups of pressing components which are arranged along the cutting direction of the tarpaulin and used for pressing two sides of a to-be-cut part of the tarpaulin, each pressing component comprises a pressing block 52 used for pressing the tarpaulin onto the operating platform 51 and a supporting rod 53 used for supporting the pressing block 52, an adjusting cylinder 54 used for controlling the pressing block 52 to ascend and descend so as to adjust the tension force is further arranged between the supporting rod 53 and the pressing block 52, the adjusting cylinder 54 is fixedly connected with the pressing block 52 through a fifth connecting plate 55, and the supporting rod 53 is fixedly connected with the rack 1. In order to provide tension for the tarpaulin so as to facilitate cutting, the operating platform is arranged in a manner of inclining downwards along the outer side of the frame perpendicular to the tarpaulin cutting direction, and the contact surface of the pressing block 52 and the operating platform is arranged in parallel with the operating platform. The first operating platform and the second operating platform are symmetrically arranged, and a gap convenient for the cutter to walk is formed between the first operating platform and the second operating platform.
The power transmission mechanism comprises a motor 30, a gear 31 connected with an output shaft of the motor 30, and a rack 32 arranged on the rack 1 and meshed with the gear 31, wherein an output shaft of the motor 30 downwards penetrates through the support base body 2 to be connected with the gear 31, a sliding groove 33 used for driving the support base body 2 to run on the rack 1 is arranged below the support base body 2, a running sliding block 34 matched with the sliding groove 33 is arranged on the rack 1 along the length direction of the rack 1, a driving device comprises a lifting cylinder 35 fixedly connected with the sliding plate 4 through an L-shaped connecting piece 42 and used for driving the sliding plate 4 to lift, and the sliding groove 33 is fixedly connected with the support base body 2 through a mounting seat 43.
The invention also comprises a third clamping jaw cylinder arranged at the ending end part of the machine frame 1 and a fourth photoelectric switch used for detecting the edge wrapping rope, when the fourth photoelectric switch detects the edge wrapping rope, a detection signal is sent to the controller, the controller receives the detection signal, then sends a signal used for driving the clamping jaws to close and clamp to the third clamping jaw cylinder, simultaneously sends a signal used for driving the clamping jaws to close and clamp to the second clamping jaw cylinder, and sends a signal used for driving the motor 30 to reversely rotate to the motor 30.
The pinch roller assembly in this embodiment includes pinch roller 36 to and be used for supporting the support 37 of pinch roller, support 37 and second connecting plate 26 fixed connection, support 37 include the support tip that two symmetries set up, on pinch roller 36 cover establish with the support tip, be equipped with the bearing between pinch roller 36 and the support tip.
The invention adopts an automatic integrated molding production mode, has higher automatic integration degree and high production efficiency, reduces the production cost and is worthy of wide popularization and application.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention accordingly, and not to limit the protection scope of the present invention accordingly. All equivalent changes or modifications made according to the spirit of the present disclosure should be covered within the scope of the present disclosure.
Claims (10)
1. The utility model provides a tarpaulin production is with full-automatic continuous processing equipment, includes the frame and locates the operation platform that is used for bearing tarpaulin of frame below, its characterized in that: the tarpaulin cutting machine further comprises a processing and forming mechanism arranged on the frame and used for processing and forming tarpaulin, a supporting seat body used for sliding and connecting the processing and forming mechanism and the frame, and a power transmission mechanism driving the supporting seat body to run on the frame, wherein the processing and forming mechanism comprises a fixed plate fixedly arranged below the supporting seat body and a sliding plate sliding and connecting with the fixed plate, a cutter used for cutting the tarpaulin along the width direction of the tarpaulin is arranged below the sliding plate, a wiring device used for drawing the moving end of a binding rope to the surface of the transverse cutting edge of the tarpaulin, a flanging device used for folding the transverse cutting edge of the tarpaulin while wiring, a heat sealing device arranged at the rear side of the flanging device and used for heat sealing the tarpaulin after flanging, a hot pressing device arranged at the rear side of the heat sealing device and used for compacting the tarpaulin after heat sealing, and a clamping device arranged at the rear side of the hot pressing device and used for clamping, a moving device for pushing the clamping device to operate, and a cutting device for cutting off the moving end of the edge covering rope, the sliding plate slides on the fixed plate through a driving device, and also comprises a length control device which is arranged at the starting end of the frame and is used for controlling the length of the reserved rope head of the binding rope, a controller and a detection element which is arranged on the clamping device and is used for detecting the binding rope, when the detection element detects the edge covering rope, the detection element sends a detection signal to the controller, the controller sends a signal for clamping the edge covering rope to the clamping device after receiving the detection signal, and sending a signal for conveying the binding rope to the length control device to the moving device, after the length control device clamps the binding rope, the controller sends a signal for controlling the support base body to operate on the rack to the power transmission mechanism, and after the processing is finished, the controller sends a signal for cutting off the moving end of the edge wrapping rope to the cutting device.
2. The tarpaulin production full-automatic continuous processing apparatus of claim 1, wherein: the clamping device comprises a left claw hand, a right claw hand which is matched with the left claw hand to clamp the edge covering rope, and a first clamping jaw air cylinder which is used for driving the left claw hand and the right claw hand to move oppositely to clamp the edge covering rope and to be opened outwards to loosen the edge covering rope, the moving device comprises a first sliding rail arranged at the lower end of the sliding plate, the first clamping jaw air cylinder is fixedly connected with the first sliding block, the first sliding block is matched with the first sliding rail, the first clamping jaw air cylinder also comprises a pushing air cylinder used for pushing the first sliding block to slide on the first sliding rail, and a first photoelectric switch for detecting the gathering state of the left claw hand and the right claw hand, the end part of the piston of the pushing cylinder is fixedly connected with the first clamping jaw cylinder, when the first photoelectric switch detects that the left claw hand and the right claw hand are gathered and clamped, a detection signal is sent to the controller, and the controller sends a signal for pushing the first clamping jaw cylinder to run on the first sliding rail to the pushing cylinder after receiving the detection signal.
3. The tarpaulin production full-automatic continuous processing apparatus of claim 2, wherein: the length control device comprises a clamping assembly, a second sliding rail arranged at the bottom of the starting end of the rack and a locking cylinder for driving the clamping assembly to move on the second sliding rail so as to control the length of the rope head, wherein the clamping assembly is connected with the second sliding rail in a sliding manner through a second sliding block matched with the second sliding rail; the clamping assembly comprises a left clamping jaw used for clamping a rope end, a right clamping jaw matched with the left clamping jaw to clamp a wrapping rope conveyed by a first clamping jaw cylinder, a second clamping jaw cylinder used for controlling the gathering state of the left clamping jaw and the right clamping jaw, a second sliding block fixedly connected with the second clamping jaw cylinder, a second photoelectric switch used for detecting the wrapping rope, a third photoelectric switch used for detecting the gathering state of the left clamping jaw and the right clamping jaw, and a displacement sensor, wherein the second photoelectric switch sends a detection signal to the controller after detecting the wrapping rope, the controller sends a signal for driving the left clamping jaw and the right clamping jaw to gather to the second clamping jaw cylinder after receiving the signal, sends a detection signal to the controller after detecting the left clamping jaw and the right clamping jaw of the second clamping jaw cylinder to gather tightly, and send a signal for controlling the second clamping jaw cylinder to move on a second sliding rail to the locking cylinder after receiving the detection signal, and when the controller receives the detection signal of the displacement sensor, the controller sends a signal for controlling the second clamping jaw cylinder to stop running to the locking cylinder.
4. The tarpaulin production full-automatic continuous processing apparatus of claim 1, wherein: the flanging device comprises a flanging component consisting of a plurality of rollers, the flanging component is fixedly connected with a sliding plate through a first connecting plate, the flanging component comprises a front roller, a middle roller and a rear roller, the front roller, the middle roller and the rear roller are rotationally connected with the first connecting plate through rotating shafts, the front roller comprises a front folding part and a front avoidance groove which is arranged below the front folding part along the circumferential direction of the front roller and is used for providing an avoidance space for a rear flanging rope after the completion of folding, the middle roller comprises a middle folding part and a middle avoidance groove which is arranged below the middle folding part along the circumferential direction of the middle roller, the rear roller comprises a rear folding part and a rear avoidance groove which is arranged below the rear folding part along the circumferential direction of the rear roller, the front folding part and the horizontal direction of an operating platform form an acute angle, and the middle folding part is vertically arranged with the horizontal direction of the operating platform, the rear folding part and the horizontal direction of the operation platform form an obtuse angle.
5. The tarpaulin production full-automatic continuous processing apparatus of claim 1, wherein: the heat seal device is including setting up the air-blower on supporting the pedestal, setting up the heating element in the air-blower to and be connected with the air-blower through the pipeline and be used for carrying steam to turning over the blowing mouth between the two-layer tarpaulin after the completion, the heating element includes the heating tube, hot press unit carries out the pinch roller subassembly of compaction including being used for the tarpaulin edge that the heat seal was accomplished for the drive pinch roller subassembly goes up and down in order to adjust the compression cylinder of compaction degree, the pinch roller subassembly passes through the second connecting plate and compresses tightly the piston rod end fixed connection of cylinder, compress tightly the cylinder and pass through third connecting plate and sliding plate fixed connection, the blowing mouth is located between rear roller and the pinch roller subassembly.
6. The tarpaulin production full-automatic continuous processing apparatus of claim 2, wherein: cutting device is including locating the cutting off cutter that is used for cutting off the removal end of borduring rope between first clamping jaw cylinder and the push cylinder and be used for controlling the driving cylinder that the cutting off cutter goes up and down, the cutting off cutter passes through the fourth connecting plate and drives the piston tip fixed connection of actuating cylinder, drive a side and first clamping jaw cylinder fixed connection of actuating cylinder, another side and push cylinder fixed connection.
7. The tarpaulin production full-automatic continuous processing apparatus of claim 1, wherein: the processing and forming mechanism further comprises a plurality of groups of pressing assemblies which are arranged along the cutting direction of the tarpaulin and used for pressing two sides of a to-be-cut part of the tarpaulin, each pressing assembly comprises a pressing block used for pressing the tarpaulin onto the operating platform and a supporting rod used for supporting the pressing block, an adjusting cylinder used for controlling the pressing block to ascend and descend so as to adjust the tension force is further arranged between the supporting rod and the pressing block, the adjusting cylinder is fixedly connected with the pressing block through a fifth connecting plate, the supporting rod is fixedly connected with the rack, the operating platform comprises a first operating platform and a second operating platform, and the contact surfaces of the pressing block and the operating platform are arranged in parallel with the operating platform.
8. The tarpaulin production full-automatic continuous processing apparatus of claim 3, wherein: the power transmission mechanism comprises a motor, a gear connected with an output shaft of the motor and a rack arranged on the rack and meshed with the gear, the output shaft of the motor downwards penetrates through the support base body to be connected with the gear, a sliding groove used for driving the support base body to move on the rack is arranged below the support base body, a moving sliding block matched with the sliding groove is arranged on the rack along the length direction of the rack, and the driving device comprises a lifting cylinder fixedly connected with the sliding plate through an L-shaped connecting piece and used for driving the sliding plate to lift.
9. The tarpaulin production full-automatic continuous processing apparatus of claim 8, wherein: the edge wrapping rope detection device is characterized by further comprising a third clamping jaw cylinder and a fourth photoelectric switch, wherein the third clamping jaw cylinder is arranged at the end portion of the rack, the fourth photoelectric switch is used for detecting the edge wrapping rope, a detection signal is sent to the controller after the fourth photoelectric switch detects the edge wrapping rope, the controller receives the detection signal and then sends a signal used for driving the clamping jaw to close and clamp to the third clamping jaw cylinder, and meanwhile sends a signal used for driving the clamping jaw to close and clamp to the second clamping jaw cylinder and sends a signal used for driving the motor to reverse to the motor.
10. The tarpaulin production full-automatic continuous processing apparatus of claim 5, wherein: the pinch roller assembly comprises a pinch roller and a support used for supporting the pinch roller, the support is fixedly connected with the second connecting plate, the support comprises two supporting end portions which are symmetrically arranged, the pinch roller is sleeved on the supporting end portions, and a bearing is arranged between the pinch roller and the supporting end portions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911204075.0A CN111086219A (en) | 2019-11-29 | 2019-11-29 | Full-automatic continuous processing equipment for tarpaulin production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911204075.0A CN111086219A (en) | 2019-11-29 | 2019-11-29 | Full-automatic continuous processing equipment for tarpaulin production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111086219A true CN111086219A (en) | 2020-05-01 |
Family
ID=70393844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911204075.0A Pending CN111086219A (en) | 2019-11-29 | 2019-11-29 | Full-automatic continuous processing equipment for tarpaulin production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111086219A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111605131A (en) * | 2020-05-28 | 2020-09-01 | 无锡四五零科技有限公司 | Roping system for cords for hook assembly |
-
2019
- 2019-11-29 CN CN201911204075.0A patent/CN111086219A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111605131A (en) * | 2020-05-28 | 2020-09-01 | 无锡四五零科技有限公司 | Roping system for cords for hook assembly |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206203430U (en) | The bunching device of shear line is smoothed in a kind of uncoiling | |
| CN206203431U (en) | A kind of bunching device that gathering materials of cross cut shears | |
| CN111058681A (en) | Full-automatic tarpaulin production line | |
| CN107934080A (en) | A kind of mantle packaging facilities | |
| CN103612863B (en) | A kind of woven bag parcel edge-folding mechanism | |
| CN206230611U (en) | A kind of novel timber blanking machine | |
| KR200252728Y1 (en) | Automatic carton cap-folding and sealing device | |
| CN103935821B (en) | PE gloves automatic layboys | |
| CN105775882A (en) | Three-axis type PP cropping and stacking machine | |
| CN211662648U (en) | Full-automatic continuous processing equipment for tarpaulin production | |
| CN214023136U (en) | Automatic change panel beating part material loading machine-shaping device | |
| CN111086219A (en) | Full-automatic continuous processing equipment for tarpaulin production | |
| CN106829038A (en) | Section bar finished product packing automatic framing machine | |
| CN104276305B (en) | Multi-channel welded tube is packed at a high speed discharge system | |
| CN214979174U (en) | Steel grating plate edge-covering welding device | |
| CN211666408U (en) | Full-automatic tarpaulin production line | |
| CN109778445B (en) | Edge cutting and turn-over production line for pillowcase | |
| CN210657452U (en) | Automatic carpet covering machine | |
| CN201745221U (en) | Automatic serger | |
| CN211683546U (en) | Automatic thermal forming mechanism for producing tarpaulin | |
| CN114987870B (en) | Top side integrated packaging film cold cutting intelligent film removal equipment | |
| CN207312624U (en) | A kind of conveying device for being used to convey automotive upholstery epidermis | |
| CN210362534U (en) | Width direction cutting heat sealing machine for waterproof tarpaulin | |
| CN207174143U (en) | Horizontal ultrasonic sealing machine | |
| CN205972090U (en) | Automatic folding mechanism of chain |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200501 |
|
| WD01 | Invention patent application deemed withdrawn after publication |