CN111072179A - Chemical nickel plating waste water treatment method - Google Patents

Chemical nickel plating waste water treatment method Download PDF

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Publication number
CN111072179A
CN111072179A CN201911371779.7A CN201911371779A CN111072179A CN 111072179 A CN111072179 A CN 111072179A CN 201911371779 A CN201911371779 A CN 201911371779A CN 111072179 A CN111072179 A CN 111072179A
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CN
China
Prior art keywords
tank
nickel plating
chemical nickel
flocculation
primary
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Pending
Application number
CN201911371779.7A
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Chinese (zh)
Inventor
许洪峰
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Jiangsu Zhongke Ruier Automobile Technology Co ltd
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Jiangsu Zhongke Ruier Automobile Technology Co ltd
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Priority to CN201911371779.7A priority Critical patent/CN111072179A/en
Publication of CN111072179A publication Critical patent/CN111072179A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water, or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/20Treatment of water, waste water, or sewage by degassing, i.e. liberation of dissolved gases
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/722Oxidation by peroxides
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/105Phosphorus compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/16Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/08Multistage treatments, e.g. repetition of the same process step under different conditions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F7/00Aeration of stretches of water

Abstract

The invention provides a method for treating chemical nickel plating wastewater. The chemical nickel plating wastewater adopts the processes of acidification, hydrogen peroxide solution vein breaking, dephosphorization reaction, primary flocculation and sedimentation, ammonia nitrogen removal reaction, aeration and secondary flocculation and sedimentation. The method solves the problems of poor treatment effect, inconvenient management, high treatment cost and the like of the existing method for treating the chemical nickel plating wastewater.

Description

Chemical nickel plating waste water treatment method
Technical Field
The invention belongs to the technical field of industrial wastewater treatment, and particularly relates to a chemical nickel plating wastewater treatment method.
Background
The chemical nickel plating process is a method which does not need to be electrified and utilizes a reducing agent sodium hypophosphite to reduce nickel ions into metal nickel in a solution containing the metal nickel ions according to the principle of redox reaction so as to deposit the metal nickel on the surfaces of various materials to form compact plating layers. The chemical nickel plating layer has the advantages of uniformity, high hardness, good chemical stability, simple chemical nickel plating process, high production efficiency, low cost and many excellent characteristics. The method is widely applied to the fields of aerospace, automobile industry, electronic computers, machinery, precision instrument manufacturing industry and the like.
In order to improve the stability of the plating solution, prolong the service life and ensure the quality of the plating layer, the plating solution needs to be added with auxiliary agents such as complexing agent, stabilizer, accelerator, buffering agent, brightener and the like. The chemical nickel plating solution mainly uses nickel chloride as main salt, citric acid, tartaric acid, lactic acid and the like as complexing agents, sodium hypophosphite as a reducing agent and ammonia water as a pH buffering agent, so that the problems of total nickel, total phosphorus, COD, ammonia nitrogen and the like can be involved in the wastewater treatment, and the treatment of the chemical nickel plating wastewater is difficult.
The treatment difficulty of the chemical nickel plating wastewater is mainly embodied in three layers: firstly, sodium hypophosphite in wastewater is inorganic phosphorus which is very difficult to remove, and is difficult to remove by precipitation through lime or a traditional phosphorus removing agent; secondly, nickel ions in the chemical nickel plating rinsing wastewater and complexing agents such as lactic acid can form complex nickel, and the complex nickel is difficult to precipitate and remove under the condition of adding alkali; thirdly, the concentration of total nickel, total phosphorus, COD and ammonia nitrogen in the waste bath solution generated during the bath replacement of the chemical nickel plating is very high, and the waste bath solution is difficult to treat by a common chemical method to reach the standard.
Therefore, the method has important significance for finding a mature, reliable, low-cost, low-energy-consumption, simple and feasible combined process for treating the chemical nickel plating wastewater, effectively treating the chemical nickel plating wastewater, and reducing the pollution to the environment and the damage to the ecology.
Disclosure of Invention
In order to solve the technical problem, the invention provides a method for treating chemical nickel plating wastewater.
The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed embodiments. This summary is not an extensive overview and is intended to neither identify key/critical elements nor delineate the scope of such embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
The invention adopts the following technical scheme:
in some optional embodiments, the chemical nickel plating wastewater treatment method comprises the following steps:
s1: breaking collaterals;
s2: removing phosphorus;
s3: primary flocculation;
s4: primary precipitation;
s5: removing ammonia nitrogen;
s6: secondary flocculation;
s7: secondary precipitation;
s8: discharging the supernatant separated in the step S7 into a comprehensive concentrated water tank, and adjusting the pH value back to 6-9;
the method for breaking the network in the step S1 includes: collecting the chemical nickel plating wastewater discharged by the electroplating line into a chemical nickel wastewater tank, pumping the chemical nickel plating wastewater into a decomplexing tank, adding sulfuric acid into the decomplexing tank, adjusting the pH value of the wastewater to 2.0-4.0, adding hydrogen peroxide, and stirring for reacting for 30-60 min.
Wherein the phosphorus removal method in the step S2 comprises the following steps: and conveying the waste liquid in the vein breaking tank to a phosphorus removal tank, adding a phosphorus removal agent to the phosphorus removal tank, and carrying out aeration stirring for 30-60 min.
Wherein, the primary flocculation method in the step S3 comprises the following steps: and conveying the waste liquid in the dephosphorization tank to a primary flocculation tank, and adding PAC, PAM and liquid caustic soda to the primary flocculation tank to perform primary flocculation reaction.
Wherein, the method of the primary precipitation in the step S4 is as follows: and (4) conveying the waste liquid in the primary flocculation tank to a primary sedimentation tank, standing and settling for sludge-water separation, discharging the sludge to a nickel sludge tank, and reserving the supernatant.
Wherein, the method for removing ammonia nitrogen in the step S5 comprises the following steps: pumping the supernatant separated in the step S4 to an ammonia nitrogen removal tank through a pump, adding an ammonia nitrogen remover, and carrying out aeration stirring for 1-2 hours;
wherein, the secondary flocculation method in the step S6 comprises the following steps: conveying the waste liquid in the ammonia nitrogen removal tank to a secondary flocculation tank, adding PAC, PAM and liquid caustic soda to the secondary flocculation tank for secondary flocculation reaction, and controlling the pH value to be 11;
wherein, the method of the secondary precipitation in the step S7 is as follows: and (4) conveying the waste liquid in the secondary flocculation tank to a secondary sedimentation tank, standing and settling for sludge-water separation, discharging the sludge to a nickel sludge tank, and reserving the supernatant.
The invention has the following beneficial effects:
1. converting sodium hypophosphite in the wastewater into sodium phosphate by a hydrogen peroxide oxidation method, and eliminating a complexing agent coated on the surface of the metal nickel ions;
2. the ammonia nitrogen removing process section adopts an ammonia nitrogen remover to oxidize ammonia nitrogen in the wastewater, simultaneously takes the volatility of the ammonia nitrogen into consideration, adopts aeration stirring to improve the ammonia nitrogen removing effect, and can reduce the ammonia nitrogen concentration of the wastewater to zero;
3. compared with the biochemical treatment process, the method reduces the step of supplementing the carbon source, and is more stable than the biochemical treatment process;
4. the system can be started and stopped in time according to the production running condition, and has the advantages of convenience in control and management and the like;
5. the treatment process of the invention ensures that the heavy metal ions, ammonia nitrogen and total phosphorus after the chemical nickel plating wastewater treatment reach the national standard, meets the emission requirement and has good popularization prospect.
Drawings
FIG. 1 is a process flow chart of the chemical nickel plating wastewater treatment method of the invention.
Detailed Description
The technical solution of the present patent will be further described in detail with reference to the following embodiments.
As shown in figure 1, the solid line in figure 1 is a waste water pipeline, and the dotted line is a sludge pipeline, the invention provides a method for treating chemical nickel plating waste water, which comprises the following steps:
s1: collecting the chemical nickel plating wastewater discharged by the electroplating line into a chemical nickel wastewater tank, pumping the chemical nickel plating wastewater into a decomplexing tank, adding sulfuric acid into the decomplexing tank, adjusting the pH value of the wastewater to 2.0-4.0, adding hydrogen peroxide, and stirring for reacting for 30-60 min.
In the step S1, sodium hypophosphite in the wastewater is mainly converted into sodium phosphate, and meanwhile, most of organic acid is oxidized, so that nickel complex in the wastewater is subjected to oxidation reaction, the complexing agent is damaged, and nickel ions are separated from the complexing agent to form an ionic state.
S2: and conveying the waste liquid in the vein breaking tank to a phosphorus removal tank, adding a phosphorus removal agent to the phosphorus removal tank, and aerating and stirring for 30-60min to ensure that the sodium phosphate and trace residual sodium hypophosphite completely react with the phosphorus removal agent.
S3: and conveying the waste liquid in the phosphorus removal tank to a primary flocculation tank, adding PAC, PAM and caustic soda liquid to the primary flocculation tank for primary flocculation reaction, and adjusting the pH value of the added caustic soda liquid in a readjusting way while taking the pH value of the subsequent ammonia nitrogen reaction into consideration.
S4: and (3) conveying the waste liquid in the primary flocculation tank to a primary sedimentation tank, standing and settling for sludge-water separation, discharging the sludge to a nickel sludge tank, and reserving the supernatant to enter a subsequent treatment flow.
S5: pumping the supernatant separated in the step S4 to an ammonia nitrogen removal tank through a pump, adding an ammonia nitrogen remover, and carrying out aeration stirring for 1-2 hours. The ammonia nitrogen removing process section adopts an ammonia nitrogen remover to oxidize ammonia nitrogen in the wastewater, simultaneously takes the volatility of the ammonia nitrogen into consideration, adopts aeration stirring to improve the ammonia nitrogen removing effect, and can reduce the ammonia nitrogen concentration of the wastewater to zero.
S6: and conveying the waste liquid in the ammonia nitrogen removal tank to a secondary flocculation tank, adding PAC, PAM and liquid caustic soda to the secondary flocculation tank for secondary flocculation reaction, and controlling the pH value to be 11.
S7: and (3) conveying the waste liquid in the secondary flocculation tank to a secondary sedimentation tank, standing and settling for sludge-water separation, discharging the sludge to a nickel sludge tank, and reserving supernatant, wherein the concentrations of pollutants such as total phosphorus, ammonia nitrogen, total nickel and the like in the waste water reach the discharge standard.
S8: and (4) discharging the supernatant separated in the step S7 into an integrated concentrated water tank, and adjusting the pH value back to 6-9, wherein the supernatant treated in the step S7 reaches the discharge standard, and the supernatant is adjusted back to 6-9 through the integrated concentrated water tank and can be directly discharged.
The invention adopts the processes of acidification, hydrogen peroxide solution vein breaking, dephosphorization reaction, primary flocculation and sedimentation, ammonia nitrogen removal reaction, aeration and secondary flocculation and sedimentation for the chemical nickel plating wastewater. The method solves the problems of poor treatment effect, inconvenient management, high treatment cost and the like of the existing method for treating the chemical nickel plating wastewater.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (7)

1. The chemical nickel plating wastewater treatment method is characterized by comprising the following steps:
s1: breaking collaterals;
s2: removing phosphorus;
s3: primary flocculation;
s4: primary precipitation;
s5: removing ammonia nitrogen;
s6: secondary flocculation;
s7: secondary precipitation;
s8: discharging the supernatant separated in the step S7 into a comprehensive concentrated water tank, and adjusting the pH value back to 6-9;
the method for breaking the network in the step S1 includes: collecting the chemical nickel plating wastewater discharged by the electroplating line into a chemical nickel wastewater tank, pumping the chemical nickel plating wastewater into a decomplexing tank, adding sulfuric acid into the decomplexing tank, adjusting the pH value of the wastewater to 2.0-4.0, adding hydrogen peroxide, and stirring for reacting for 30-60 min.
2. The chemical nickel plating wastewater treatment method of claim 1, wherein the phosphorus removal method in the step S2 is as follows: and conveying the waste liquid in the vein breaking tank to a phosphorus removal tank, adding a phosphorus removal agent to the phosphorus removal tank, and carrying out aeration stirring for 30-60 min.
3. The chemical nickel plating wastewater treatment method of claim 2, wherein the primary flocculation method in the step S3 is as follows: and conveying the waste liquid in the dephosphorization tank to a primary flocculation tank, and adding PAC, PAM and liquid caustic soda to the primary flocculation tank to perform primary flocculation reaction.
4. The chemical nickel plating wastewater treatment method of claim 3, wherein the primary precipitation method in the step S4 is as follows: and (4) conveying the waste liquid in the primary flocculation tank to a primary sedimentation tank, standing and settling for sludge-water separation, discharging the sludge to a nickel sludge tank, and reserving the supernatant.
5. The chemical nickel plating wastewater treatment method of claim 4, wherein the method for removing ammonia nitrogen in the step S5 is as follows: pumping the supernatant separated in the step S4 to an ammonia nitrogen removal tank through a pump, adding an ammonia nitrogen remover, and carrying out aeration stirring for 1-2 hours.
6. The chemical nickel plating wastewater treatment method of claim 5, wherein the secondary flocculation method in the step S6 is as follows: and conveying the waste liquid in the ammonia nitrogen removal tank to a secondary flocculation tank, adding PAC, PAM and liquid caustic soda to the secondary flocculation tank for secondary flocculation reaction, and controlling the pH value to be 11.
7. An electroless nickel plating wastewater treatment method according to claim 6, wherein the secondary precipitation method in step S7 is: and (4) conveying the waste liquid in the secondary flocculation tank to a secondary sedimentation tank, standing and settling for sludge-water separation, discharging the sludge to a nickel sludge tank, and reserving the supernatant.
CN201911371779.7A 2019-12-27 2019-12-27 Chemical nickel plating waste water treatment method Pending CN111072179A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004131775A (en) * 2002-10-09 2004-04-30 Nihon Kagaku Sangyo Co Ltd Method for treating aged electroless nickel plating solution
CN102531296A (en) * 2012-02-14 2012-07-04 深圳市银台环保工程技术有限公司 Comprehensive electroplating wastewater treatment method
CN106186427A (en) * 2016-08-16 2016-12-07 深圳市福田区环境技术研究所有限公司 The process technique of a kind of chemical nickel plating waste solution and device
CN107188326A (en) * 2016-03-14 2017-09-22 深圳前海中盛环保科技有限公司 A kind of method that hydrogen peroxide oxidation adsorbs combined treatment chemical nickle-plating wastewater with ion exchange
CN109205846A (en) * 2018-10-19 2019-01-15 浙江海拓环境技术有限公司 A kind of chemical nickel wastewater treatment method
CN109721187A (en) * 2019-01-10 2019-05-07 陕西福天宝环保科技有限公司 A kind of chemical nickel plating waste solution processing method
CN110395817A (en) * 2019-07-25 2019-11-01 苏州湛清环保科技有限公司 The recycling processing method of chemical nickel plating waste solution

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004131775A (en) * 2002-10-09 2004-04-30 Nihon Kagaku Sangyo Co Ltd Method for treating aged electroless nickel plating solution
CN102531296A (en) * 2012-02-14 2012-07-04 深圳市银台环保工程技术有限公司 Comprehensive electroplating wastewater treatment method
CN107188326A (en) * 2016-03-14 2017-09-22 深圳前海中盛环保科技有限公司 A kind of method that hydrogen peroxide oxidation adsorbs combined treatment chemical nickle-plating wastewater with ion exchange
CN106186427A (en) * 2016-08-16 2016-12-07 深圳市福田区环境技术研究所有限公司 The process technique of a kind of chemical nickel plating waste solution and device
CN109205846A (en) * 2018-10-19 2019-01-15 浙江海拓环境技术有限公司 A kind of chemical nickel wastewater treatment method
CN109721187A (en) * 2019-01-10 2019-05-07 陕西福天宝环保科技有限公司 A kind of chemical nickel plating waste solution processing method
CN110395817A (en) * 2019-07-25 2019-11-01 苏州湛清环保科技有限公司 The recycling processing method of chemical nickel plating waste solution

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