CN111070312A - Super-long deep hole drilling equipment for nylon workpiece - Google Patents
Super-long deep hole drilling equipment for nylon workpiece Download PDFInfo
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- CN111070312A CN111070312A CN202010053276.1A CN202010053276A CN111070312A CN 111070312 A CN111070312 A CN 111070312A CN 202010053276 A CN202010053276 A CN 202010053276A CN 111070312 A CN111070312 A CN 111070312A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/16—Perforating by tool or tools of the drill type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1854—Means for removing cut-out material or waste by non mechanical means by air under pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention relates to the technical field of automobile manufacturing, in particular to a nylon workpiece ultra-long deep hole drilling device which comprises a workpiece fixing support, a water cooling mechanism, a lathe electric drill, a material sucking mechanism, a material blowing mechanism, a workbench, a roller chain feeding mechanism, a material grabbing robot and a material discharging mechanism, wherein the workpiece fixing support, the lathe electric drill and the material discharging mechanism are all arranged at the top of the workbench, the working end of the lathe electric drill faces the working end of the workpiece fixing support, the working ends of the material blowing mechanism and the material sucking mechanism are both positioned between the workpiece fixing support and the lathe electric drill, the working end of the water cooling mechanism is arranged at the working end of the workpiece fixing support, the roller chain feeding mechanism, the material grabbing robot and the material discharging mechanism are all positioned at one side of the workbench, the technical scheme can stably support a nylon workpiece, simultaneously start a drilling process and ensure that the axes of the drilling process are consistent, the drilling process can be efficiently produced, and the problem that the drill bit is blocked after the nylon workpiece is heated is avoided.
Description
Technical Field
The invention relates to the technical field of automobile manufacturing, in particular to super-long deep hole drilling equipment for a nylon workpiece.
Background
Chinese patent: CN201710430249.X a convenient to use's cutting equipment for nylon processing, includes the workstation, the left side fixedly connected with support column of workstation upper surface, a side fixedly connected with on support column top is cylindric dead lever, the one end fixedly connected with that the support column was kept away from to the dead lever is discoid spacing dish, and the middle part of workstation upper surface is seted up jaggedly. This convenient to use's cutting equipment for nylon processing, utilize the elasticity of powerful spring, can carry out reasonable promotion to push rod and stripper plate, thereby can carry out reasonable fixed to nylon, possess certain non-skid property, the effectual slip of having avoided nylon, thereby the cutting quality of nylon has been guaranteed, can treat the nylon of cutting and carry out reasonable placing, can carry out effectual getting to nylon and put, utilize electric putter's flexible performance, can promote the blade downstream and cut the processing to nylon, and it is more convenient to use.
This patent can be rationally fixed to the nylon work piece of automobile parts to and cut the nylon work piece, but not only need the cutting when adding man-hour to automobile parts, still need corresponding step of punching, so we have proposed a nylon work piece overlength deep hole drilling equipment, can carry out effectual fixed, accurate drilling to the nylon work piece to and the quick cooling for it.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the nylon workpiece ultra-long deep hole drilling equipment, the nylon workpiece can be stably supported by the technical scheme, the drilling process is started, the axis of the drilling process is ensured to be consistent, the drilling process can be efficiently produced, and a drill bit does not need to be blocked after the nylon workpiece is heated.
In order to solve the technical problems, the invention provides the following technical scheme:
the ultra-long deep hole drilling equipment for the nylon workpiece comprises a workpiece fixing support, a water cooling mechanism, a lathe electric drill, a material sucking mechanism, a material blowing mechanism, a workbench, a roller chain feeding mechanism, a material grabbing robot and a discharging mechanism;
the workpiece fixing support, the lathe electric drill and the material sucking mechanism are all installed at the top of the workbench, the working end of the lathe electric drill faces the working end of the workpiece fixing support, the working ends of the material blowing mechanism and the material sucking mechanism are located between the workpiece fixing support and the lathe electric drill, the working end of the material blowing mechanism faces the working end of the material sucking mechanism, the working end of the water cooling mechanism is installed at the working end of the workpiece fixing support, the roller chain feeding mechanism, the material grabbing robot and the material discharging mechanism are located on one side of the workbench, the discharging end of the roller chain feeding mechanism faces the feeding end of the firmware fixing support, the feeding end of the material discharging mechanism faces the discharging end of the workpiece fixing support, and the material grabbing robot is located at the discharging end of the roller chain feeding mechanism and the feeding end of the material discharging mechanism.
The preferred work piece fixed bolster is including the passageway pipe, the pipeline presss from both sides and imports and exports switching mechanism, passageway pipe one end opening, one end is closed, and be equipped with the work hole on the closed terminal surface, the pipeline presss from both sides two, two pipeline presss from both sides the both ends that are located the passageway pipe respectively, and two pipeline presss from both sides all can dismantle with the passageway pipe and be connected, two pipeline presss from both sides all are located the top of importing and exporting switching mechanism, and two pipeline presss from both sides all with import and export switching mechanism fixed connection, import and export switching mechanism is located the top of workstation, import and export switching mechanism and workstation fixed connection, and import and export switching mechanism's work end is located the feed inlet of passageway.
The preferred pipe clamp is including articulated seat, first semi-ring plate, second semi-ring plate, bolt and nut, and articulated seat is installed in exit on-off mechanism's top, and first annular plate and annular all are located the top of articulated seat, and the bottom of first annular plate and second annular plate all articulates with articulated seat to first annular plate and second annular plate symmetry set up, and the top of first annular plate and second annular plate is opened through bolt and nut and is dismantled and dismantle the connection.
The optimized inlet and outlet opening and closing mechanism comprises a fixed base, a pushing cylinder and a sleeve cover, wherein the fixed base is arranged at the bottom of two pipeline clamps, the fixed base is fixedly connected with the workbench, the sleeve cover is arranged at a feed inlet of a channel pipe and is hinged with the fixed base, the pushing cylinder is arranged at the top of the workbench, and the output end of the pushing cylinder is hinged with the stress end of the sleeve cover.
The preferable water cooling mechanism comprises a water pipe, a water pump and a water tank, the water tank is positioned at the bottom of the workbench, the water inlet end of the water pipe is connected with the water tank through the water pump, the water pipe penetrates through the workbench and is wound at the outer edge of the channel pipe, and the water outlet end of the water pipe penetrates through the workbench and is connected with the water tank.
The material suction mechanism comprises a material suction pipe, a waste bin, a material suction transmission assembly and a material suction power assembly, wherein the material suction pipe is installed at the bottom of a workbench, a feed inlet of the material suction pipe penetrates through the workbench and faces towards a working end of a workpiece fixing support, a discharge outlet of the material suction pipe is connected with the feed inlet of the material suction transmission assembly, the material suction power assembly is installed on the material suction transmission assembly, an output end of the material suction power assembly is connected with a stressed end of the material suction transmission assembly, and the waste bin is connected with the discharge outlet of the material suction transmission assembly.
The preferred material transmission assembly of inhaling is including circular bucket, circular lid, flabellum, pivot and bearing, and circular lid is installed in the top of circular bucket, and the flabellum is located the bottom of circular lid and the inside of circular bucket, and the pivot runs through circular lid and flabellum fixed connection, and the pivot passes through bearing and circular lid rotatable coupling, is equipped with the inlet port on the circular lid, and the outer fringe department of circular bucket is equipped with the venthole.
The optimized material suction power assembly comprises a first servo motor, a first synchronous wheel, a second synchronous wheel and a synchronous belt, wherein the first servo motor is arranged at the outer edge of the round barrel, the first synchronous wheel is arranged at the output end of the first servo motor, the second synchronous wheel is arranged at the stress end of the rotating shaft, and the first synchronous wheel and the second synchronous wheel are in transmission connection through the synchronous belt.
The optimized blowing mechanism comprises a blowing fixing frame, a blowing head, an air supply pipe and an air pump, wherein the blowing fixing frame is arranged at the top of the workbench, the blowing head is arranged on the blowing fixing frame, the working end of the blowing head faces the working end of the workpiece fixing support, and the blowing head is connected with the air pump through the air supply pipe.
The preferable roller chain feeding mechanism comprises a feeding fixing frame, a driving wheel, a second servo motor and a chain, wherein the driving wheel and a driven wheel are both installed on the feeding fixing frame, the driving wheel and the driven wheel are both rotatably connected with the feeding fixing frame, the driving wheel and the driven wheel are connected through the chain in a transmission mode, the second servo motor is installed on the feeding fixing frame, and the output end of the second servo motor is fixedly connected with the stress end of the driving wheel.
Compared with the prior art, the invention has the beneficial effects that: firstly, a nylon workpiece to be processed by the equipment is placed at the working end of a roller chain feeding mechanism, the roller chain feeding mechanism starts to work, the roller chain feeding mechanism sends the nylon workpiece to the feeding end of a workpiece fixing support, a grabbing robot starts to work when the nylon workpiece reaches the feeding end of the workpiece fixing support, the grabbing robot is a common XYZ-axis robot (Cartesian coordinate robot) and is used for moving a manipulator, the working end of the grabbing robot is provided with a clamping jaw for clamping the nylon workpiece, the grabbing robot takes the nylon workpiece out of the working end of the roller chain feeding mechanism and inserts the nylon workpiece into the workpiece fixing support through the feeding end of the workpiece fixing support, the workpiece fixing support starts to work, the workpiece fixing support closes the feeding end of the workpiece fixing support to enable the nylon workpiece to be stably positioned in the workpiece fixing space, and an electric lathe starts to work, the working end of the lathe electric drill is slowly close to the workpiece fixing support, the working end of the lathe electric drill penetrates through a working hole in the workpiece fixing support to enter the workpiece fixing support to drill the nylon workpiece, the rotating speed of the working end of the lathe electric drill cannot be too high during drilling machining, the workpiece is heated due to too high rotating speed, the drill bit can be locked, the machining efficiency is too low due to too low rotating speed, the drilling machining cost is increased, the water cooling mechanism can be used for avoiding the situation, the nylon workpiece is cooled due to continuous cooling of the workpiece fixing support by the working end of the water cooling mechanism, the drill bit can be prevented from being locked, efficient production can be kept, the feed amount cannot be too large during drilling machining, otherwise, chips cannot be discharged, the workpiece can crack, and the depth of one end of the lathe electric drill is increased after the end of the lathe electric drill is drilled, when the chips are not smoothly removed, the lathe electric drill needs to be moved in time, the working end of the lathe electric drill is made to withdraw from the inside of the nylon workpiece, the material blowing mechanism starts to work, when the material blowing mechanism withdraws from the nylon workpiece during the work of the lathe electric drill, gas is continuously sprayed to the working end of the lathe electric drill at high pressure, so that the chips on the drill bit are quickly separated from the drill bit, the next work is carried out as soon as possible, the material sucking mechanism also starts to work while the material blowing mechanism works, in order to prevent the chips from flying transversely, the chips blown down by the material blowing mechanism are quickly sucked away by the working end of the material sucking mechanism, finally the chips are treated by a worker, after the nylon workpiece is drilled by the lathe electric drill, the discharge port of the workpiece fixing support is opened, the material grabbing robot starts to work, and the nylon workpiece is taken out from the inside of the workpiece fixing support by the, and the discharging mechanism starts to work and sends the drilled nylon workpiece to the next working procedure.
1. By arranging the workpiece fixing support, the nylon workpiece can be stably supported, and meanwhile, the drilling process is started, and the axes of the drilling process are ensured to be consistent;
2. through the arrangement of the water cooling mechanism, the drilling process can be kept in efficient production, and the situation that the drill bit is blocked after the nylon workpiece is heated is avoided.
Drawings
FIG. 1 is a schematic perspective view I of a nylon workpiece super-long deep hole drilling device according to the present invention;
FIG. 2 is a schematic perspective view of a nylon workpiece super-long deep hole drilling device according to the present invention;
FIG. 3 is a schematic perspective view of a roller chain feeding mechanism of an ultra-long deep hole drilling device for nylon workpieces according to the present invention;
FIG. 4 is a schematic perspective view of a workpiece fixing bracket of the nylon workpiece ultra-long deep hole drilling device of the present invention;
FIG. 5 is a schematic perspective view of a pipe clamp of an ultra-long deep hole drilling device for nylon workpieces according to the present invention;
FIG. 6 is a schematic view of the internal structure of a workpiece fixing bracket of the nylon workpiece ultra-long deep hole drilling device of the invention;
FIG. 7 is a schematic perspective view of a water cooling mechanism of an ultra-long deep hole drilling device for nylon workpieces according to the present invention;
FIG. 8 is a front view of a blowing mechanism of the nylon workpiece ultra-long deep hole drilling device of the invention;
FIG. 9 is a schematic perspective view of a material sucking mechanism of an ultra-long deep hole drilling device for nylon workpieces according to the present invention;
fig. 10 is a schematic diagram of the internal structures of a material suction transmission assembly and a material suction power assembly of the nylon workpiece ultra-long deep hole drilling equipment.
The reference numbers in the figures are:
1. a workpiece fixing support; 1a, a channel tube; 1b, a pipeline clamp; 1b1, hinged seat; 1b2, first half ring plate; 1b3, second half ring plate; 1b4, bolt; 1b5, nut; 1c, an inlet and outlet opening and closing mechanism; 1c1, fixed base; 1c2, push cylinder; 1c3, a cover;
2. a water cooling mechanism; 2a, a water inlet pipe; 2b, a water pump; 2c, a water tank;
3. a lathe electric drill;
4. a material sucking mechanism; 4a, a material suction pipe; 4b, a waste bin; 4c, a material sucking transmission component; 4c1, round barrel; 4c2, round cover; 4c3, fan blades; 4c4, a rotating shaft; 4c5, bearings; 4d, a material suction power assembly; 4d1, a first servo motor; 4d2, first sync wheel; 4d3, second synchronizing wheel; 4d4, timing belt;
5. a blowing mechanism; 5a, blowing a fixing frame; 5b, a blowing head; 5c, an air supply pipe; 5d, an air pump;
6. a work table;
7. a roller chain feeding mechanism; 7a, a feeding fixing frame; 7b, a driving wheel; 7c, a driven wheel; 7d, a second servo motor; 7e, a chain;
8. a material grabbing robot;
9. a discharge mechanism;
10. a nylon workpiece.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 10, the nylon workpiece ultra-long deep hole drilling equipment comprises a workpiece fixing support 1, a water cooling mechanism 2, a lathe electric drill 3, a material sucking mechanism 4, a material blowing mechanism 5, a workbench 6, a roller chain feeding mechanism 7, a material grabbing robot 8 and a discharging mechanism 9;
the workpiece fixing support 1 and the lathe electric drill 3 are all installed at the top of a workbench 6, the working end of the lathe electric drill 3 faces the working end of the workpiece fixing support 1, the working ends of the blowing mechanism 5 and the suction mechanism 4 are both located between the workpiece fixing support 1 and the lathe electric drill 3, the working end of the blowing mechanism 5 faces the working end of the suction mechanism 4, the working end of the water cooling mechanism 2 is installed at the working end of the workpiece fixing support 1, the roller chain feeding mechanism 7, the material grabbing robot 8 and the discharging mechanism 9 are all located on one side of the workbench 6, the discharging end of the roller chain feeding mechanism 7 faces the feeding end of the firmware fixing support, the feeding end of the discharging mechanism 9 faces the discharging end of the workpiece fixing support 1, and the material grabbing robot 8 is located at the discharging end of the roller chain feeding mechanism 7 and the feeding end of the discharging mechanism 9;
firstly, a nylon workpiece 10 to be processed by the equipment is placed at the working end of a roller chain feeding mechanism 7, the roller chain feeding mechanism 7 starts to work, the roller chain feeding mechanism 7 sends the nylon workpiece 10 to the feeding end of a workpiece fixing bracket 1, when the nylon workpiece 10 reaches the feeding end of the workpiece fixing bracket 1, a grabbing robot 8 starts to work, the grabbing robot 8 is a common cartesian coordinate robot with an XYZ axis robot and is used for moving a manipulator, the working end of the grabbing robot 8 is provided with a clamping jaw for clamping the nylon workpiece 10, the grabbing robot 8 takes the nylon workpiece 10 out of the working end of the roller chain feeding mechanism 7 and inserts the nylon workpiece into the workpiece fixing bracket 1 through the feeding end of the workpiece fixing bracket 1, the workpiece fixing bracket 1 starts to work, the workpiece fixing bracket 1 closes the feeding end of the workpiece fixing bracket 1 to enable the nylon workpiece 10 to be stably positioned in the workpiece fixing space, the lathe electric drill 3 starts to work, the working end of the lathe electric drill 3 is slowly close to the workpiece fixing support 1, the working end of the lathe electric drill 3 penetrates through a working hole in the workpiece fixing support 1 to enter the workpiece fixing support 1 to drill the nylon workpiece 10, the rotating speed of the working end of the lathe electric drill 3 cannot be too high during drilling machining, the workpiece is heated due to too high rotating speed, a drill bit can be stuck, the machining efficiency is too low due to too low rotating speed, the drilling machining cost is increased, the occurrence of the situation can be avoided through the water cooling mechanism 2, the nylon workpiece 10 can be cooled due to continuous cooling of the workpiece fixing support 1 by the working end of the water cooling mechanism 2, the drill bit can be prevented from being stuck, efficient production can be kept, the feed amount cannot be too large during drilling machining, otherwise, chips cannot be discharged, the workpiece can be cracked, and the situation can be avoided, after the lathe electric drill 3 drills one end deep, when the situation of unsmooth chip removal occurs, the lathe electric drill 3 needs to be moved in time, the working end of the lathe electric drill 3 is made to withdraw from the inside of the nylon workpiece 10, at the moment, the material blowing mechanism 5 starts to work, when the material blowing mechanism 5 withdraws from the nylon workpiece 10 during the work of the lathe electric drill 3, gas is continuously sprayed at high pressure to the working end of the lathe electric drill 3, so that the chips on the drill bit are quickly separated from the drill bit, so that the next work can be carried out as soon as possible, the material sucking mechanism 4 also starts to work while the material blowing mechanism 5 works, in order to prevent the chips from flying transversely, the working end of the material sucking mechanism 4 quickly sucks away the chips blown down by the material blowing mechanism 5, finally the chips are processed by workers, after the nylon workpiece 10 is drilled by the lathe electric drill 3, the discharge hole of the workpiece fixing support 1 is opened, the grabbing robot 8 takes the nylon workpiece 10 out of the workpiece fixing support 1 through the clamping jaws and places the nylon workpiece at the working end of the unloading mechanism 9, and the unloading mechanism 9 starts to work and sends the drilled nylon workpiece 10 to the next working procedure.
The workpiece fixing support 1 comprises a channel tube 1a, two pipeline clamps 1b and an inlet and outlet switch mechanism 1c, one end of the channel tube 1a is open, the other end of the channel tube 1a is closed, a working hole is formed in the closed end face, the two pipeline clamps 1b are respectively located at two ends of the channel tube 1a, the two pipeline clamps 1b are detachably connected with the channel tube 1a, the two pipeline clamps 1b are located at the top of the inlet and outlet switch mechanism 1c, the two pipeline clamps 1b are fixedly connected with the inlet and outlet switch mechanism 1c, the inlet and outlet switch mechanism 1c is located at the top of a workbench 6, the inlet and outlet switch mechanism 1c is fixedly connected with the workbench 6, and the working end of the inlet and outlet switch mechanism 1c is located at a feeding hole of the channel tube 1 a;
the closed end face of the channel pipe 1a faces the working end of the lathe electric drill 3, the working end of the lathe electric drill 3 enters the channel pipe 1a through a working hole and drills the nylon workpiece 10, a feed inlet and a discharge outlet of the channel pipe 1a are both opening end faces of the channel pipe 1a, an inlet and outlet switch mechanism 1c is used for opening and closing the feed inlet and the discharge outlet of the channel pipe 1a, two pipeline clamps 1b are used for fixing the channel pipe 1a, the channel pipe 1a does not completely wrap the nylon workpiece 10, and the end portion of the nylon workpiece 10 can still be located at the feed inlet and the discharge outlet of the channel pipe 1 a.
The pipe clamp 1b comprises a hinged seat 1b1, a first semi-ring plate 1b2, a second semi-ring plate 1b3, a bolt 1b4 and a nut 1b5, the hinged seat 1b1 is installed at the top of the inlet and outlet opening and closing mechanism 1c, the first annular plate and the second annular plate are both located at the top of the hinged seat 1b1, the bottoms of the first annular plate and the second annular plate are hinged with the hinged seat 1b1, the first annular plate and the second annular plate are symmetrically arranged, and the tops of the first annular plate and the second annular plate are detachably connected through the bolt 1b4 and the nut 1b 5;
the channel tube 1a is arranged at the top of the inlet and outlet switch mechanism 1c through the matching of the two pipe clamps 1b, and the inner edges of the first annular plate and the second annular plate are respectively provided with an elastic semi-ring, so that the channel tube 1a can be fixed more tightly.
The inlet and outlet opening and closing mechanism 1c comprises a fixed base 1c1, a pushing cylinder 1c2 and a sleeve cover 1c3, wherein the fixed base 1c1 is arranged at the bottom of two pipeline clamps 1b, the fixed base 1c1 is fixedly connected with a workbench 6, the sleeve cover 1c3 is arranged at the feed inlet of a channel pipe 1a, the sleeve cover 1c3 is hinged with the fixed base 1c1, the pushing cylinder 1c2 is arranged at the top of the workbench 6, and the output end of the pushing cylinder 1c2 is hinged with the stressed end of the sleeve cover 1c 3;
when the nylon workpiece 10 is placed in the channel pipe 1a, the inlet and outlet opening and closing mechanism 1c starts to work, the pushing cylinder 1c2 starts to work, the pushing cylinder 1c2 pushes the stressed end of the sleeve cover 1c3, the sleeve cover 1c3 is similar to a water ladle in shape, because the middle end of the sleeve cover 1c3 is hinged to the fixed base 1c1, when the pushing cylinder 1c2 pushes the stressed end of the sleeve cover 1c3, the working end of the sleeve cover 1c3 buckles and fixes the end of the nylon workpiece 10, the sleeve cover 1c3 is further provided with a working hole, and when the sleeve cover 1c3 is in a working state, the working hole in the sleeve cover 1c3 is coaxial with the working hole in the channel pipe 1 a.
The water cooling mechanism 2 comprises a water pipe, a water pump 2b and a water tank 2c, the water tank 2c is positioned at the bottom of the workbench 6, the water inlet end of the water pipe is connected with the water tank 2c through the water pump 2b, the water pipe penetrates through the workbench 6 and is wound at the outer edge of the channel pipe 1a, and the water outlet end of the water pipe penetrates through the workbench 6 and is connected with the water tank 2 c;
the water cooling mechanism 2 starts to work, the water pump 2b leads the water in the water tank 2c to the water inlet of the water pipe, and the water returns to the water tank 2c along the water outlet of the water pipe after absorbing the heat on the channel pipe 1a along the guide of the water pipe.
The material suction mechanism 4 comprises a material suction pipe 4a, a waste material box 4b, a material suction transmission assembly 4c and a material suction power assembly 4d, the material suction pipe 4a is installed at the bottom of the workbench 6, a feed inlet of the material suction pipe 4a penetrates through the workbench 6 and faces to the working end of the workpiece fixing support 1, a discharge outlet of the material suction pipe 4a is connected with a feed inlet of the material suction transmission assembly 4c, the material suction power assembly 4d is installed on the material suction transmission assembly 4c, an output end of the material suction power assembly 4d is connected with a stressed end of the material suction transmission assembly 4c, and the waste material box 4b is connected with a discharge outlet of the material suction transmission assembly 4 c;
inhale material power component 4d and begin work, inhale the output of material power component 4d and drive the work end of inhaling material transmission component 4c and begin to rotate, inhale the work end rotation of material transmission component 4c and will inhale the air drive of inhaling material pipe 4a, inhale material pipe 4a and get into waste bin 4b with the piece through inhaling material transmission component 4c again, waste bin 4 b's gas outlet is equipped with the filter core, finally makes the piece stop with waste bin 4b in and wait for the staff to handle.
The material suction transmission component 4c comprises a circular barrel 4c1, a circular cover 4c2, fan blades 4c3, a rotating shaft 4c4 and a bearing 4c5, wherein the circular cover 4c2 is installed at the top of the circular barrel 4c1, the fan blades 4c3 are positioned at the bottom of the circular cover 4c2 and inside the circular barrel 4c1, the rotating shaft 4c4 penetrates through the circular cover 4c2 to be fixedly connected with the fan blades 4c3, the rotating shaft 4c4 is rotatably connected with the circular cover 4c2 through the bearing 4c5, an air inlet hole is formed in the circular cover 4c2, and an air outlet hole is formed in the outer edge of the circular barrel 4c 1;
inhale material power module 4d and begin work, the output of inhaling material power module 4d drives pivot 4c4 and rotates, pivot 4c4 rotates and drives flabellum 4c3 and rotates, after flabellum 4c3 rotates, blow into waste bin 4b with the gas in circular barrel 4c1 in the venthole of circular barrel 4c1, produce the negative pressure in circular barrel 4c1, lead to inhaling the gas of material pipe 4a air inlet and drive the piece and introduce circular barrel 4c1 through the inlet port of circular lid 4c2 in, then the piece reentrants waste bin 4 b.
The material suction power assembly 4d comprises a first servo motor 4d1, a first synchronous wheel 4d2, a second synchronous wheel 4d3 and a synchronous belt 4d4, wherein the first servo motor 4d1 is mounted at the outer edge of the circular barrel 4c1, the first synchronous wheel 4d2 is mounted at the output end of the first servo motor 4d1, the second synchronous wheel 4d3 is mounted at the stressed end of the rotating shaft 4c4, and the first synchronous wheel 4d2 is in transmission connection with the second synchronous wheel 4d3 through the synchronous belt 4d 4;
the material suction power assembly 4d starts to work, the first servo motor 4d1 starts to rotate, the first servo motor 4d1 drives the first synchronous wheel 4d2 to start to rotate, the first synchronous wheel 4d2 drives the second synchronous wheel 4d3 to start to rotate through the synchronous belt 4d4, and the second synchronous wheel 4d3 drives the rotating shaft 4c4 to rotate together.
The blowing mechanism 5 comprises a blowing fixing frame 5a, a blowing head 5b, an air supply pipe 5c and an air pump 5d, the blowing fixing frame 5a is arranged at the top of the workbench 6, the blowing head 5b is arranged on the blowing fixing frame 5a, the working end of the blowing head 5b faces the working end of the workpiece fixing support 1, and the blowing head 5b is connected with the air pump 5d through the air supply pipe 5 c;
the air pump 5d starts to work, the air pump 5d sends high-pressure air flow to the blowing head 5b through the air feeding pipe 5c, the blowing head 5b blows the high-pressure air flow to the working end of the lathe electric drill 3 which is continuously retreated, and the fragments are blown away from the working end of the lathe electric drill 3.
The roller chain feeding mechanism 7 comprises a feeding fixing frame 7a, a driving wheel 7b, a driven wheel 7c, a second servo motor 7d and a chain 7e, wherein the driving wheel 7b and the driven wheel 7c are both arranged on the feeding fixing frame 7a, the driving wheel 7b and the driven wheel 7c are both rotatably connected with the feeding fixing frame 7a, the driving wheel 7b and the driven wheel 7c are in transmission connection through the chain 7e, the second servo motor 7d is arranged on the feeding fixing frame 7a, and the output end of the second servo motor 7d is fixedly connected with the stressed end of the driving wheel 7 b;
the second servo motor 7d starts to work, the second servo motor 7d drives the driving wheel 7b to start to rotate, the driving wheel 7b rotates to drive the chain 7e to rotate, the chain 7e drives the nylon workpiece 10 to move, and the chain 7e is used for bearing the nylon workpiece 10.
The working principle of the invention is as follows: firstly, a nylon workpiece 10 to be processed by the equipment is placed at the working end of a chain 7e of a roller chain feeding mechanism 7, the roller chain feeding mechanism 7 starts to work, a second servo motor 7d starts to work, the second servo motor 7d drives a driving wheel 7b to start to rotate, the driving wheel 7b rotates to drive the chain 7e to rotate, the chain 7e drives the nylon workpiece 10 to move to the feeding end of a workpiece fixing support 1, when the nylon workpiece 10 reaches the feeding end of the workpiece fixing support 1, a grabbing robot 8 starts to work, the grabbing robot 8 is a common cartesian coordinate robot with an XYZ axis robot and is used for moving a manipulator, the working end of the grabbing robot 8 is provided with a clamping jaw for clamping the nylon workpiece 10, the grabbing robot 8 takes the nylon workpiece 10 out of the working end of the roller chain feeding mechanism 7 and inserts the nylon workpiece into the channel pipe 1a through an opening of the channel pipe 1a, the inlet and outlet opening and closing mechanism 1c starts to work, the pushing cylinder 1c2 starts to work, the pushing cylinder 1c2 pushes the stressed end of the sleeve cover 1c3, the sleeve cover 1c3 is similar to a water ladle in shape, because the middle end of the sleeve cover 1c3 is hinged with the fixed base 1c1, when the pushing cylinder 1c2 pushes the stressed end of the sleeve cover 1c3, the working end of the sleeve cover 1c3 buckles and fixes the end of the nylon workpiece 10, the sleeve cover 1c3 is also provided with a working hole, when the sleeve cover 1c3 is in a working state, the working hole on the sleeve cover 1c3 and the working hole on the channel pipe 1a are coaxially arranged, the lathe electric drill 3 starts to work, the working end of the lathe electric drill 3 slowly approaches the workpiece fixed support 1, the working end of the lathe electric drill 3 passes through the working hole on the workpiece fixed support 1 to enter the interior to drill the nylon workpiece 10, and during the drilling process, the rotating speed of the working end of the lathe electric drill 3 cannot be too high, the workpiece is heated due to overhigh rotating speed, the drill bit is blocked, the processing efficiency is too low due to overlow rotating speed, the drilling processing cost is increased, the water cooling mechanism 2 can avoid the situation, the water cooling mechanism 2 starts to work, the water pump 2b leads the water in the water tank 2c to flow into the water inlet of the water pipe, the water returns to the water tank 2c along the water outlet of the water pipe after being guided by the water pipe to absorb the heat on the channel pipe 1a, the water is continuously circulated by the water pipe to cool the channel pipe 1a so as to cool the nylon workpiece 10, the drill bit is prevented from being blocked, the efficient production can be kept, the cutting feed amount cannot be too large during drilling processing, otherwise, the chips cannot be discharged, the workpiece can crack, and the situation can be avoided, after each end depth of drilling of the lathe electric drill 3 is drilled, when the situation of unsmooth chip removal occurs, the lathe electric drill 3 needs to be moved in time, the working end of the lathe electric drill 3 is led to be withdrawn from the nylon workpiece 10, at the moment, the material blowing mechanism 5 starts to work, when the material blowing mechanism 5 works to be withdrawn from the nylon workpiece 10, the air pump 5d starts to work, the air pump 5d sends high-pressure air to the air blowing head 5b through the air supply pipe 5c, the air blowing head 5b blows high-pressure air to the working end of the lathe electric drill 3 which is continuously withdrawn, fragments are blown away from the working end of the lathe electric drill 3, so that the next work can be carried out as soon as possible, the material sucking mechanism 4 starts to work while the material blowing mechanism 5 works, in order to prevent the fragments from flying transversely, the material sucking power component 4d starts to work, the first servo motor 4d1 starts to rotate, the first servo motor 4d1 drives the first synchronizing wheel 4d2 to rotate, the first synchronizing wheel 4d2 drives the second synchronizing wheel 4d3 to rotate through the synchronizing belt 4d4, the second synchronizing wheel 4d3 drives the rotating shaft 4c4 to rotate together, the rotating shaft 4c4 drives the fan blade 4c3 to rotate, after the fan blade 4c3 rotates, the air in the round barrel 4c1 is blown into the waste bin 4b through the air outlet hole of the round barrel 4c1, negative pressure is generated in the round barrel 4c1, the air in the air inlet of the suction pipe 4a drives the chips to be led into the round barrel 4c1 through the air inlet hole of the round cover 4c2, then the chips enter the waste bin 4b, the air outlet of the waste bin 4b is provided with a filter element, finally the chips are kept in the waste bin 4b and wait for being processed by a worker, the chips blown down by the blowing mechanism 5 are quickly sucked away by the feed end of the suction pipe 4a, finally the chips are processed by the worker, after the nylon workpiece 10 is drilled by the lathe electric drill 3, the discharge hole of the workpiece fixing support 1 is opened, the material grabbing robot 8 starts to work, and the nylon workpiece 10 is taken out from the inside the workpiece fixing support 1 by the grabbing robot, and is placed at the working end of the unloading mechanism 9, the unloading mechanism 9 starts to work and sends the drilled nylon workpiece 10 to the next working procedure.
Claims (10)
1. The nylon workpiece ultra-long deep hole drilling equipment is characterized by comprising a workpiece fixing support (1), a water cooling mechanism (2), a lathe electric drill (3), a material sucking mechanism (4), a material blowing mechanism (5), a workbench (6), a roller chain feeding mechanism (7), a material grabbing robot (8) and a discharging mechanism (9); the automatic material blowing and discharging device comprises a workpiece fixing support (1), a lathe electric drill (3) and a lathe electric drill (4), wherein the workpiece fixing support (1) and the lathe electric drill (3) are arranged at the top of a workbench (6), the working end of the lathe electric drill (3) faces the working end of the workpiece fixing support (1), the working ends of a material blowing mechanism (5) and a material sucking mechanism (4) are both positioned between the workpiece fixing support (1) and the lathe electric drill (3), the working end of the material blowing mechanism (5) faces the working end of the material sucking mechanism (4), the working end of a water cooling mechanism (2) is arranged at the working end of the workpiece fixing support (1), a roller chain feeding mechanism (7), a material grabbing robot (8) and a material discharging mechanism (9) are all positioned at one side of the workbench (6), the discharging end of a roller chain feeding mechanism (7) faces the feeding end of a fixed support, the feeding end of the material discharging mechanism (9) faces the discharging end of the workpiece fixing support (1), and the material grabbing robot (8) is positioned at the discharging end of the roller chain feeding And (4) an end.
2. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 1, wherein the workpiece fixing support (1) comprises a channel tube (1 a), two pipeline clamps (1 b) and an inlet and outlet switch mechanism (1 c), one end of the channel tube (1 a) is open, the other end of the channel tube is closed, a working hole is formed in the closed end face of the channel tube, the two pipeline clamps (1 b) are respectively arranged at two ends of the channel tube (1 a), the two pipeline clamps (1 b) are detachably connected with the channel tube (1 a), the two pipeline clamps (1 b) are respectively arranged at the top of the inlet and outlet switch mechanism (1 c), the two pipeline clamps (1 b) are respectively fixedly connected with the inlet and outlet switch mechanism (1 c), the inlet and outlet switch mechanism (1 c) is arranged at the top of the workbench (6), and the inlet and outlet switch mechanism (1 c) is fixedly connected with the workbench (6), and the working end of the inlet and outlet opening and closing mechanism (1 c) is positioned at the feed inlet of the channel pipe (1 a).
3. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 2, wherein the pipe clamp (1 b) comprises a hinged seat (1 b 1), a first semi-ring plate (1 b 2), a second semi-ring plate (1 b 3), a bolt (1 b 4) and a nut (1 b 5), the hinged seat (1 b 1) is installed at the top of the inlet and outlet opening and closing mechanism (1 c), the first annular plate and the second annular plate are both located at the top of the hinged seat (1 b 1), the bottoms of the first annular plate and the second annular plate are both hinged to the hinged seat (1 b 1), the first annular plate and the second annular plate are symmetrically arranged, and the tops of the first annular plate and the second annular plate are detachably connected through the bolt (1 b 4) and the nut (1 b 5).
4. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 2, wherein the access opening and closing mechanism (1 c) comprises a fixed base (1 c 1), a pushing cylinder (1 c 2) and a sleeve cover (1 c 3), the fixed base (1 c 1) is arranged at the bottom of the two pipe clamps (1 b), the fixed base (1 c 1) is fixedly connected with the workbench (6), the sleeve cover (1 c 3) is arranged at the feed inlet of the channel pipe (1 a), the sleeve cover (1 c 3) is hinged with the fixed base (1 c 1), the pushing cylinder (1 c 2) is arranged at the top of the workbench (6), and the output end of the pushing cylinder (1 c 2) is hinged with the stressed end of the sleeve cover (1 c 3).
5. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 2, wherein the water cooling mechanism (2) comprises a water pipe, a water pump (2 b) and a water tank (2 c), the water tank (2 c) is located at the bottom of the workbench (6), the water inlet end of the water pipe is connected with the water tank (2 c) through the water pump (2 b), the water pipe penetrates through the workbench (6) and is wound at the outer edge of the channel pipe (1 a), and the water outlet end of the water pipe penetrates through the workbench (6) and is connected with the water tank (2 c).
6. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 1, wherein the material suction mechanism (4) comprises a material suction pipe (4 a), a waste material box (4 b), a material suction transmission assembly (4 c) and a material suction power assembly (4 d), the material suction pipe (4 a) is installed at the bottom of the workbench (6), a feed port of the material suction pipe (4 a) penetrates through the workbench (6) and faces the working end of the workpiece fixing support (1), a discharge port of the material suction pipe (4 a) is connected with a feed port of the material suction transmission assembly (4 c), the material suction power assembly (4 d) is installed on the material suction transmission assembly (4 c), an output end of the material suction power assembly (4 d) is connected with a stressed end of the material suction transmission assembly (4 c), and the waste material box (4 b) is connected with a discharge port of the material suction transmission assembly (4 c).
7. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 6, wherein the material sucking transmission assembly (4 c) comprises a circular barrel (4 c 1), a circular cover (4 c 2), fan blades (4 c 3), a rotating shaft (4 c 4) and a bearing (4 c 5), the circular cover (4 c 2) is installed at the top of the circular barrel (4 c 1), the fan blades (4 c 3) are located at the bottom of the circular cover (4 c 2) and inside the circular barrel (4 c 1), the rotating shaft (4 c 4) penetrates through the circular cover (4 c 2) and is fixedly connected with the fan blades (4 c 3), the rotating shaft (4 c 4) is rotatably connected with the circular cover (4 c 2) through the bearing (4 c 5), an air inlet hole is formed in the circular cover (4 c 2), and an air outlet hole is formed in the outer edge of the circular barrel (4 c 1).
8. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 7, wherein the material sucking power assembly (4 d) comprises a first servo motor (4 d 1), a first synchronizing wheel (4 d 2), a second synchronizing wheel (4 d 3) and a synchronous belt (4 d 4), the first servo motor (4 d 1) is installed at the outer edge of the round barrel (4 c 1), the first synchronizing wheel (4 d 2) is installed at the output end of the first servo motor (4 d 1), the second synchronizing wheel (4 d 3) is installed at the stressed end of the rotating shaft (4 c 4), and the first synchronizing wheel (4 d 2) and the second synchronizing wheel (4 d 3) are in transmission connection through the synchronous belt (4 d 4).
9. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 1, wherein the blowing mechanism (5) comprises a blowing fixing frame (5 a), a blowing head (5 b), an air supply pipe (5 c) and an air pump (5 d), the blowing fixing frame (5 a) is installed at the top of the workbench (6), the blowing head (5 b) is installed on the blowing fixing frame (5 a), the working end of the blowing head (5 b) faces the working end of the workpiece fixing support (1), and the blowing head (5 b) is connected with the air pump (5 d) through the air supply pipe (5 c).
10. The nylon workpiece ultra-long deep hole drilling equipment as claimed in claim 1, wherein the roller chain feeding mechanism (7) comprises a feeding fixing frame (7 a), a driving wheel (7 b), a driven wheel (7 c), a second servo motor (7 d) and a chain (7 e), the driving wheel (7 b) and the driven wheel (7 c) are both mounted on the feeding fixing frame (7 a), the driving wheel (7 b) and the driven wheel (7 c) are both rotatably connected with the feeding fixing frame (7 a), the driving wheel (7 b) and the driven wheel (7 c) are in transmission connection through the chain (7 e), the second servo motor (7 d) is mounted on the feeding fixing frame (7 a), and the output end of the second servo motor (7 d) is fixedly connected with the stressed end of the driving wheel (7 b).
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| CN202010053276.1A CN111070312B (en) | 2020-01-17 | 2020-01-17 | Super-long deep hole drilling equipment for nylon workpiece |
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| CN202010053276.1A CN111070312B (en) | 2020-01-17 | 2020-01-17 | Super-long deep hole drilling equipment for nylon workpiece |
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