Pole piece divides material traction roller device after cutting
Technical Field
The invention relates to the field of lithium batteries, in particular to a pole piece cutting and separating traction roller device.
Background
Currently, lithium battery enterprises worldwide are mainly concentrated in korea, china and japan. Japan monopolized the global battery industry for the interior of the vehicle before the 21 st century, and its main product was a secondary lithium battery. Later, a certain market is gradually occupied in the world with research and development of lithium battery production technology in korea and china. The foreign famous manufacturers of lithium batteries include Sanyo, Boshi, Samsung, Song, Sony, Toshiba, Ford, general, Benz, etc. These manufacturers typically have a complete lithium battery production line that includes lithium battery winding equipment and tab welding equipment, which are typically provided by specialized equipment manufacturers. According to investigation statistics, the scale of the lithium battery cell equipment in 2016 is 75 hundred million yuan, and the comparable increase exceeds 100%. The domestic equipment accounts for 55 billion yuan, and the domestic proportion is expected to be improved in the future. The capacity and performance of the conventional power battery can not meet the newly increased requirements of a terminal electric vehicle and an energy storage market, and the lithium battery equipment is increased at a high speed for 3-5 years in the future. The power battery is influenced by large-scale expansion of the power battery, the capacity of the single power battery is large, and the production efficiency and the performance of the lamination process are excellent. Many domestic leading cell manufacturers have production expansion plans for square aluminum shell batteries, and the demand for lamination process equipment is increased over 2016. In the lithium battery lamination machine equipment industry in China, the situation of cutting data in the past green forest and sanden is changed to the situation of cutting data in the present. Because the power battery has higher performance requirement and strict requirements on equipment stability, fineness, high speed and the like, high-performance equipment is preferentially considered in purchasing of enterprises, so that the market of acceleration equipment is centralized to a full-strength equipment enterprise, the competition of the low-end market equipment enterprise is increased, and small enterprises force the price reduction to take a path of thin profit and more sales for survival. The power lithium battery mainly comprises four parts, namely an isolating membrane, a cathode, an anode and electrolyte, and is mainly divided into three parts according to a forming process: sliced lithium batteries, laminated lithium batteries, and wound lithium batteries. In the sliced lithium battery, the isolation film is very soft, so that the alignment degree of the isolation film is difficult to ensure in the processing process, and the quality of the battery is reduced, so that the scheme is rarely used in the industry. The laminated lithium battery is structurally simpler in processing technology than a lithium battery processed by a slicing technology, because the isolation film is continuous in the whole lithium battery and the performance of the isolation film is almost the same as that of the sliced lithium battery, and the laminated lithium battery is commonly used in the industry to replace the sliced lithium battery. The square winding lithium battery has only one cathode pole piece and one anode pole piece in the whole battery, and the processing technology is simpler, so the winding lithium battery is widely applied at present.
The square winding lithium battery is almost used before the laminated lithium battery does not appear, but along with continuous research in the industry, along with the gradual increase of the energy density requirement of the battery, a battery core enterprise tends to make the battery larger and larger, and the single battery core has the main problems of safety, production efficiency, control of winding or overlapping of a pole piece and a diaphragm, production line collective efficiency and the like. The excellent performance of the laminated lithium battery is slowly presented, the popularization of the laminated lithium battery is a great trend in the future, the problem of the processing efficiency of the laminated lithium battery is a necessary way for popularizing the laminated lithium battery, and the laminating process can still be a mainstream trend along with the continuous innovation and progress of domestic laminated equipment enterprises and the transverse extension of large lithium battery equipment enterprises. GGII data of a high-industrial lithium battery research institute show that the soft-package battery loading capacity of China is about 3.99GWH in 1-10 months in 2019, the specified GWH is reduced by 10% on a same scale, and only accounts for 8.6% of the total loading capacity and accounts for 13.4% of the total loading capacity in the last year. The square battery has the machine loading of about 39.12GWH, is increased by 49 percent in the same ratio and accounts for 84.35 percent of the total machine loading.
The lamination process is a key process in the manufacturing process of the soft package battery, and before lamination, isolating films are required to be coated on the upper surface and the lower surface of a pole piece, and the isolating films are tightly pressed and attached to the surface of the pole piece. The following technical difficulties need to be solved in the process of automatically designing the process: the pole piece needs to keep consistent tension in the derivation process to guarantee conveying and cutting accuracy, and the tension needs to be adjusted in real time, so that a material distributing traction roller mechanism needs to be designed.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art, and provides a pole piece cutting and material distributing traction roller device which adopts a cam transmission type structure, effectively improves the transmission efficiency, has the functions of traction and belt cleaning, ensures the surface cleanliness of a pole piece during traction, has the function of cleaning and dust collection, and avoids secondary pollution.
The technical scheme adopted by the invention is as follows: a pole piece cut-off material distribution traction roller device comprises a roller support plate, an installation cavity, a cam driving assembly and a traction and cleaning assembly, wherein the roller support plate is arranged on the side wall of a rack, the installation cavity is connected to the roller support plate, and an installation space is arranged in the installation cavity; the cam driving assembly is arranged in the mounting space in the mounting cavity, and the output end of the cam driving assembly is arranged downwards; the traction and cleaning assembly is arranged below the mounting cavity and is connected with the output end of the cam driving assembly, and the cam driving assembly drives the traction and cleaning assembly to move up and down; a slit-shaped space is arranged in the traction and cleaning assembly, the pole piece penetrates through the slit-shaped space and is tensioned by the roller, the roller rotates to pull the pole piece to move, the traction and cleaning assembly synchronizes the rotation of the roller to clean the surface of the pole piece, and the cleaned dust and sundries are sucked out.
Preferably, the cam driving assembly comprises a cam supporting rod, a cam motor, a lifting frame, a driving wheel, a lifting rod and a roller wheel bracket, wherein the cam supporting rod is horizontally arranged in the installation cavity, and two ends of the cam supporting rod are rotatably connected to the side wall of the installation cavity; the cam is vertically arranged on the cam support rod.
Preferably, the cam motor is arranged on one side of the cam support rod, and the output end of the cam motor is connected with the end part of the cam support rod through a transmission belt and drives the cam support rod to rotate.
Preferably, the lifting rods comprise at least two lifting rods, and the lifting rods are vertically and slidably inserted into the mounting cavities.
Preferably, the lifting frame is horizontally connected to the upper end of the lifting rod; the transmission wheel is rotatably arranged in the lifting frame and correspondingly arranged below the cam, and when the cam rotates, the lifting frame is driven to move up and down by pushing the transmission wheel.
Preferably, the roller bracket is horizontally connected to the lower end of the lifting rod, and a U-shaped mounting space is arranged at the lower part of the roller bracket.
Preferably, the traction and cleaning assembly comprises a cleaning roller, a traction cleaning motor, a traction cleaning transmission belt, a linkage transmission part and a dust suction part, wherein the cleaning roller and the roller are arranged in a U-shaped mounting space at the lower part of the roller bracket at intervals up and down, the end parts of the cleaning roller and the roller are rotatably connected with the side wall of the roller bracket, a slit-shaped gap is reserved between the cleaning roller and the roller, and the pole piece passes through the slit-shaped gap and is tensioned by the roller.
Preferably, the traction cleaning motor is arranged on the roller bracket, and the output end of the traction cleaning motor is connected to the roller through a traction cleaning transmission belt.
Preferably, the linkage transmission component comprises a linkage transmission belt, a first linkage wheel and a second linkage wheel, wherein the first linkage wheel and the second linkage wheel are respectively arranged at the end parts of the roller and the cleaning roller, and the linkage transmission belt is sleeved between the first linkage wheel and the second linkage wheel; when the idler wheel rotates, the cleaning roller is driven to rotate synchronously through the linkage driving belt, and the surface of the pole piece is cleaned by the cleaning roller.
Preferably, the dust suction component comprises a dust suction cavity and a dust suction pipe, wherein the dust suction cavity is arranged at the side part of the roller bracket and is communicated with the inside of the roller bracket; the dust suction pipe is communicated with the dust suction cavity, and the dust suction pipe generates suction force to suck out dust and sundries generated when the pole piece is cleaned.
The invention has the beneficial effects that:
the invention designs a cam transmission type structure aiming at the defects and shortcomings in the prior art, effectively improves the transmission efficiency, has the functions of traction and belt cleaning, ensures the surface cleanliness of a pole piece during traction, has the function of cleaning and dust collection, and avoids secondary pollution. Specifically, the method comprises the following steps: the invention is designed originally aiming at the timely adjustment of the leading-in and the tensioning force of the pole piece, an installation cavity with an installation space is used as a bearing carrier, a cam supporting rod is rotatably arranged on the side wall of the upper part of the installation space, a cam is arranged in the middle of the cam supporting rod, the cam supporting rod is connected with the output end of a cam motor through a transmission belt, and the cam motor drives the cam supporting rod to drive the cam to rotate; two lifting rods are vertically and slidably arranged in the installation space, the upper part of each lifting rod is horizontally provided with a lifting frame, the lower part of each lifting frame is horizontally provided with a roller bracket, the middle part of each lifting frame is rotatably provided with a driving wheel, and the cam is pressed downwards against the driving wheel when rotating, so that the lifting frames are driven to move up and down to drive the roller brackets to move up and down; the cam transmission type structural design effectively simplifies the transmission path and realizes high-efficiency high-speed transmission. A cleaning roller and a roller are arranged in a U-shaped mounting space at the lower part of the roller bracket at intervals in an up-down parallel manner, and a pole piece penetrates through a gap between the cleaning roller and the roller and is tensioned by the roller; a traction cleaning motor arranged on the roller bracket is connected with the roller through a traction cleaning transmission belt and drives the roller to rotate so as to draw and convey the pole piece; meanwhile, the roller drives the cleaning roller to rotate through the first linkage wheel, the second linkage wheel and the linkage transmission belt synchronous belt, so that the cleaning of the surface of the pole piece is completed while the pole piece is dragged and conveyed, and the surface cleanliness of the pole piece is effectively ensured; meanwhile, dust and sundries generated by cleaning of the cleaning roller are sucked out through the suction cavity arranged at the side part of the roller bracket and the dust suction pipe, so that secondary pollution of the dust and the sundries is prevented, and the cleaning quality is effectively ensured.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the second embodiment of the present invention.
Fig. 3 is a third schematic perspective view of the present invention.
FIG. 4 is a fourth schematic view of the three-dimensional structure of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1 to 4, the technical solution adopted by the present invention is as follows: a pole piece cut-off material distribution traction roller device comprises a roller support plate 41, an installation cavity 42, a cam driving assembly and a traction and cleaning assembly, wherein the roller support plate 41 is arranged on the side wall of a rack, the installation cavity 42 is connected to the roller support plate 41, and an installation space is arranged in the installation cavity 42; the cam driving assembly is arranged in the mounting space in the mounting cavity 42, and the output end of the cam driving assembly faces downwards; the traction and cleaning assembly is arranged below the mounting cavity 42 and is connected with the output end of the cam driving assembly, and the cam driving assembly drives the traction and cleaning assembly to move up and down; a slit-shaped space is arranged in the traction and cleaning assembly, the pole piece penetrates through the slit-shaped space and is tensioned by the roller, the roller rotates to pull the pole piece to move, the traction and cleaning assembly synchronizes the rotation of the roller to clean the surface of the pole piece, and the cleaned dust and sundries are sucked out.
The cam driving component comprises a cam supporting rod 43, a cam 44, a cam motor 45, a lifting frame 46, a driving wheel 47, a lifting rod 48 and a roller bracket 49, wherein the cam supporting rod 43 is horizontally arranged in the installation cavity 42, and two ends of the cam supporting rod 43 are rotatably connected to the side wall of the installation cavity 42; the cam 44 is vertically provided on the cam rod 43.
The cam motor 45 is arranged on one side of the cam support rod 43, and the output end of the cam motor 45 is connected with the end part of the cam support rod 43 through a transmission belt and drives the cam support rod 43 to rotate.
The lifting rods 48 comprise at least two, and the lifting rods 48 are vertically and slidably inserted in the mounting cavity 42.
The lifting frame 46 is horizontally connected to the upper end of the lifting rod 48; the driving wheel 47 is rotatably arranged in the lifting frame 46 and correspondingly arranged below the cam 44, and when the cam 44 rotates, the lifting frame 46 is driven to move up and down by pushing the driving wheel 47.
The roller bracket 49 is horizontally connected to the lower end of the lifting rod 48, and a U-shaped installation space is arranged at the lower part of the roller bracket 49.
The traction and cleaning assembly comprises a cleaning roller 410, a roller 411, a traction cleaning motor 412, a traction cleaning transmission belt 413, a linkage transmission component and a dust suction component, wherein the cleaning roller 410 and the roller 411 are arranged in a U-shaped mounting space at the lower part of a roller bracket 49 at intervals up and down, the end parts of the cleaning roller 410 and the roller 411 are rotatably connected with the side wall of the roller bracket 49, a slit-shaped gap is reserved between the cleaning roller 410 and the roller 411, and a pole piece passes through the slit-shaped gap and is tensioned by the roller 411.
The traction cleaning motor 412 is arranged on the roller bracket 49, and the output end of the traction cleaning motor 412 is connected to the roller 411 through a traction cleaning transmission belt 413.
The linkage transmission part comprises a linkage transmission belt 414, a first linkage wheel 415 and a second linkage wheel 416, wherein the first linkage wheel 415 and the second linkage wheel 416 are respectively arranged at the end parts of the roller 411 and the cleaning roller 410, and the linkage transmission belt 414 is sleeved between the first linkage wheel 415 and the second linkage wheel 416; when the roller 411 rotates, the cleaning roller 410 is driven to synchronously rotate by the linkage transmission belt 414, and the cleaning roller 410 cleans the surface of the pole piece.
The dust suction part comprises a dust suction cavity 417 and a dust suction pipe 418, wherein the dust suction cavity 47 is arranged at the side part of the roller bracket 49 and is communicated with the inside of the roller bracket 49; the dust suction pipe 418 is communicated with the dust suction cavity 417, and the dust suction pipe 418 generates suction force to suck out dust and sundries generated during pole piece cleaning.
Furthermore, the invention designs a material distributing and drawing roller device which adopts a cam transmission type structure, effectively improves the transmission efficiency, has the functions of drawing and cleaning, ensures the surface cleanliness of the pole piece during drawing, has the function of cleaning and dust collection, and avoids secondary pollution after the pole piece is cut. Specifically, the method comprises the following steps: the invention is designed originally aiming at the timely adjustment of the leading-in and the tensioning force of the pole piece, an installation cavity with an installation space is used as a bearing carrier, a cam supporting rod is rotatably arranged on the side wall of the upper part of the installation space, a cam is arranged in the middle of the cam supporting rod, the cam supporting rod is connected with the output end of a cam motor through a transmission belt, and the cam motor drives the cam supporting rod to drive the cam to rotate; two lifting rods are vertically and slidably arranged in the installation space, the upper part of each lifting rod is horizontally provided with a lifting frame, the lower part of each lifting frame is horizontally provided with a roller bracket, the middle part of each lifting frame is rotatably provided with a driving wheel, and the cam is pressed downwards against the driving wheel when rotating, so that the lifting frames are driven to move up and down to drive the roller brackets to move up and down; the cam transmission type structural design effectively simplifies the transmission path and realizes high-efficiency high-speed transmission. A cleaning roller and a roller are arranged in a U-shaped mounting space at the lower part of the roller bracket at intervals in an up-down parallel manner, and a pole piece penetrates through a gap between the cleaning roller and the roller and is tensioned by the roller; a traction cleaning motor arranged on the roller bracket is connected with the roller through a traction cleaning transmission belt and drives the roller to rotate so as to draw and convey the pole piece; meanwhile, the roller drives the cleaning roller to rotate through the first linkage wheel, the second linkage wheel and the linkage transmission belt synchronous belt, so that the cleaning of the surface of the pole piece is completed while the pole piece is dragged and conveyed, and the surface cleanliness of the pole piece is effectively ensured; meanwhile, dust and sundries generated by cleaning of the cleaning roller are sucked out through the suction cavity arranged at the side part of the roller bracket and the dust suction pipe, so that secondary pollution of the dust and the sundries is prevented, and the cleaning quality is effectively ensured.
The embodiments of the present invention are merely illustrative of specific embodiments thereof, and are not intended to limit the scope thereof. Since the present invention can be modified by a person skilled in the art, the present invention is not limited to the embodiments described above.