CN111055161B - A machine tool chip removal and cleaning device for CNC machine tools - Google Patents
A machine tool chip removal and cleaning device for CNC machine tools Download PDFInfo
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- CN111055161B CN111055161B CN202010131804.0A CN202010131804A CN111055161B CN 111055161 B CN111055161 B CN 111055161B CN 202010131804 A CN202010131804 A CN 202010131804A CN 111055161 B CN111055161 B CN 111055161B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 72
- 239000007788 liquid Substances 0.000 claims abstract description 76
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 63
- 239000002699 waste material Substances 0.000 claims description 53
- 239000007921 spray Substances 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 5
- 210000003437 trachea Anatomy 0.000 claims 4
- 230000000694 effects Effects 0.000 abstract description 8
- 230000006378 damage Effects 0.000 abstract description 3
- 238000009825 accumulation Methods 0.000 abstract description 2
- 238000009423 ventilation Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 13
- 238000007789 sealing Methods 0.000 description 7
- 238000004064 recycling Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 230000007704 transition Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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Abstract
Description
技术领域technical field
本发明涉及机床排屑技术领域,具体是一种数控机床用机床排屑清理装置。The invention relates to the technical field of machine tool chip removal, in particular to a machine tool chip removal cleaning device for CNC machine tools.
背景技术Background technique
数控机床在加工的过程中会产生大量的碎屑,碎屑长时间的留在机床内会对数控机床本身造成影响,故需要定期对数控机床进行排屑清理,防止碎屑堆积而影响机床的加工效率和精度,目前大多数靠人工或者排屑装置进行清理。CNC machine tools will generate a large amount of debris during processing, and the debris left in the machine tool for a long time will affect the CNC machine tool itself, so it is necessary to regularly clean up the CNC machine tool to prevent debris from accumulating and affecting the machine tool. For processing efficiency and accuracy, most of them are cleaned manually or by chip removal devices.
现有机床排屑清理装置多存在以下问题:The existing machine tool chip removal and cleaning devices have the following problems:
1、清理效果差效率低,现有的排屑清理装置排屑的过程中易出现碎屑飞扬的现象,污染工作环境,对操作人员的健康造成危害;1. The cleaning effect is poor and the efficiency is low. The existing chip removal device is prone to the phenomenon of flying debris in the process of chip removal, polluting the working environment and causing harm to the health of operators;
2、碎屑未被充分回收再利用,不能根据碎屑的大小进行分类处理造成资源浪费;2. The debris is not fully recycled and reused, and cannot be classified and processed according to the size of the debris, resulting in waste of resources;
3、清洗液利用率较低,不能循环利用。3. The utilization rate of cleaning fluid is low and cannot be recycled.
因此,本发明提供一种数控机床用机床排屑清理装置来解决碎屑堆积对机床的危害、安全性高、碎屑分级清理收集、排屑清理效果好效率高以及清洗液可循环利用的问题。Therefore, the present invention provides a machine tool chip removal and cleaning device for CNC machine tools to solve the problems of the damage to the machine tool caused by the accumulation of chips, high safety, grading cleaning and collection of chips, good chip removal effect and high efficiency, and recyclable cleaning fluid. .
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术之缺陷,本发明提供一种数控机床用机床排屑清理装置,有效的解决了现有的排屑清理装置清理效果差、不能对废屑进行分类处理收集以及清洗液不能循环利用的问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a machine tool chip removal cleaning device for CNC machine tools, which effectively solves the problem that the existing chip removal cleaning device has poor cleaning effect, cannot classify and collect waste chips, and The problem that the cleaning solution cannot be recycled.
本发明为一种数控机床用机床排屑清理装置,包括底座、置于底座上方的一级收集室,其特征在于,所述的一级收集室上端固定连接有伸缩支架,所述的伸缩支架内固定连接有伸缩套筒,所述的伸缩套筒左端转动连接有伸缩螺纹套,所述的伸缩螺纹套同轴螺纹配合有往复丝杠,所述的往复丝杠左端固定连接有刮板,所述的刮板下端右侧固定连接有楔形刮片,所述的楔形刮片左侧置有固定连接在所述的刮板下端的毛刷;The invention relates to a machine tool chip removal and cleaning device for CNC machine tools, comprising a base and a primary collection chamber placed above the base, characterized in that a telescopic support is fixedly connected to the upper end of the primary collection chamber, and the telescopic support A telescopic sleeve is fixedly connected inside, a telescopic threaded sleeve is rotatably connected to the left end of the telescopic sleeve, a reciprocating screw is coaxially threaded with the telescopic threaded sleeve, and a scraper is fixedly connected to the left end of the reciprocating screw. The right side of the lower end of the scraper is fixedly connected with a wedge-shaped scraper, and the left side of the wedge-shaped scraper is provided with a brush fixedly connected to the lower end of the scraper;
所述的一级收集室内前后侧均转动连接有前后位置相对的两组驱动链轮,前后两组所述的驱动链轮均通过链条联动,前后两侧的链条之间固定连接有二级刮板,所述的二级刮板下端和固定连接在所述的一级收集室下端的一级滤网接触连接,所述的一级收集室底端开设有位于所述的右侧的一级出料口,所述的一级出料口下端固定连通有碎屑收集仓;The front and rear sides of the primary collection chamber are rotatably connected with two sets of driving sprockets with opposite front and rear positions. Plate, the lower end of the secondary scraper is in contact with the primary filter screen fixedly connected to the lower end of the primary collection chamber, and the bottom end of the primary collection chamber is provided with a primary filter located on the right side. The discharge port, the lower end of the first-level discharge port is fixedly connected with a debris collection bin;
所述的一级收集室下端固定连通有废液仓,所述的废液仓下端和所述的底座固定连通;A waste liquid silo is fixedly connected to the lower end of the first-stage collection chamber, and the lower end of the waste liquid silo is fixedly connected to the base;
任意一个所述的驱动链轮和固定连接在所述的一级收集室一侧的驱动电机固定连接,所述的驱动链轮和所述的伸缩螺纹套通过传动机构相连。Any one of the drive sprockets is fixedly connected to a drive motor fixedly connected to one side of the primary collection chamber, and the drive sprockets and the telescopic threaded sleeve are connected through a transmission mechanism.
优选的,所述的刮板内开设有通水道,所述的刮板下端和左端均开设有喷水孔,所述的通水道和固定连接在所述的刮板右端的二级伸缩水管连通,所述的二级伸缩水管和固定连接在所述的伸缩支架内的一级伸缩水管同轴滑动连接,所述的一级伸缩水管和固定连接在所述的底座上的水泵连通,所述的水泵和开设在所述的底座内的集水槽连通;Preferably, the scraper is provided with a water channel, the lower end and the left end of the scraper are provided with water spray holes, and the water channel communicates with the secondary telescopic water pipe fixedly connected to the right end of the scraper , the two-stage telescopic water pipe is coaxially slidably connected to the first-stage telescopic water pipe fixedly connected in the telescopic support, the first-stage telescopic water pipe is communicated with the water pump fixedly connected to the base, and the The water pump is communicated with the sump set in the base;
所述的底座上固定连接有气泵,所述的气泵和固定连接在所述的伸缩支架上的一级伸缩气管连通,所述的一级伸缩气管同轴套设有二级伸缩气管,所述的二级伸缩气管和固定连接在所述的刮板上端的通气室连通,所述的通气室上端前后两侧均固定连通有一级通气管,所述的一级通气管内均上下滑动连接有二级通气管,所述的二级通气管上端均固定连接有高压喷头。An air pump is fixedly connected to the base, and the air pump is communicated with a first-level telescopic air pipe fixedly connected to the telescopic support. The second-level telescopic air pipe is communicated with the ventilation chamber fixedly connected to the upper end of the scraper. The front and rear sides of the upper end of the ventilation chamber are fixedly connected with a first-level ventilation pipe, and the first-level ventilation pipe is slidably connected up and down. The upper end of the secondary ventilation pipe is fixedly connected with a high-pressure nozzle.
优选的,所述的废液仓上端固定连接有左导流板和右导流板,所述的左导流板下端接触连接有转动连接在所述的废液仓内的磁辊;Preferably, the upper end of the waste liquid silo is fixedly connected with a left guide plate and a right guide plate, and the lower end of the left guide plate is connected with a magnetic roller rotatably connected in the waste liquid silo;
所述的磁辊左侧和固定连接在所述的废液仓内的磁辊刮板接触连接。The left side of the magnetic roller is in contact with the magnetic roller scraper fixedly connected in the waste liquid bin.
优选的,所述的废液仓下端转动连接有输送装置,所述的输送装置位于所述的磁辊刮板和所述的磁辊接触位置的正下方,所述的输送装置一端和固定连接在所述的废液仓一侧的从动齿轮连接,所述的从动齿轮和转动连接在所述的废液仓上的驱动齿轮相啮合,所述的驱动齿轮和转动连接在所述的废液仓另一侧的驱动皮带轮同轴固定连接,所述的驱动皮带轮和所述的驱动链轮通过皮带传动连接。Preferably, a conveying device is rotatably connected to the lower end of the waste liquid silo, the conveying device is located just below the contact position between the magnetic roller scraper and the magnetic roller, and one end of the conveying device is fixedly connected to The driven gear on one side of the waste liquid bin is connected, and the driven gear meshes with the driving gear rotatably connected to the waste liquid bin, and the driving gear is rotatably connected to the waste liquid bin. The drive pulley on the other side of the waste liquid bin is coaxially and fixedly connected, and the drive pulley and the drive sprocket are connected through a belt drive.
优选的,所述的废液仓下端右侧和所述的集水槽连通,所述的废液仓下端前后滑动连接有二级滤网,所述的二级滤网前端固定连接有推拉把手。Preferably, the right side of the lower end of the waste liquid silo communicates with the water collecting tank, the lower end of the waste liquid silo is slidably connected with a secondary filter screen, and the front end of the secondary filter screen is fixedly connected with a push-pull handle.
优选的,所述的碎屑收集仓下端面呈斜面状,所述的碎屑收集仓一侧开设有卸料口。Preferably, the lower end surface of the debris collection bin is in the shape of an inclined surface, and a discharge port is provided on one side of the debris collection bin.
优选的,所述的二级刮板下端右侧固定连接有刮刀,所述的刮刀左侧置有和所述的二级刮板固定连接的二级毛刷。Preferably, a scraper is fixedly connected to the right side of the lower end of the secondary scraper, and a secondary brush fixedly connected to the secondary scraper is placed on the left side of the scraper.
优选的,所述的左导流板和所述的磁辊接触一侧固定连接有导流橡胶片。Preferably, a guide rubber sheet is fixedly connected to the contact side of the left guide plate and the magnetic roller.
优选的,所述的伸缩支架上固定连接有控制模块,所述的控制模块和所述的驱动电机、水泵、气泵电连接。Preferably, a control module is fixedly connected to the telescopic support, and the control module is electrically connected to the drive motor, the water pump and the air pump.
本发明针对现有排屑清理装置进行改进,通过增设毛刷和喷水孔以及高压喷头有效的解决了对数控机床内的排屑高效彻底的清理问题;通过增设多级滤网实现了对碎屑的分类收集处理;通过增设集水槽自己多级过滤装置实现了清洗液的循环利用;且本发明结构简洁稳定,具有极高的普适性。The invention improves the existing chip removal cleaning device, and effectively solves the problem of efficient and thorough cleaning of chip removal in the numerical control machine tool by adding brushes, water spray holes and high-pressure nozzles; The sorting, collection and processing of swarf is achieved; the recycling of cleaning liquid is realized by adding a multi-stage filtering device of the water collecting tank; and the structure of the invention is simple and stable, and has extremely high universality.
附图说明Description of drawings
图1为本发明立体示意图一。FIG. 1 is a perspective schematic diagram 1 of the present invention.
图2为本发明立体示意图二。FIG. 2 is a second perspective view of the present invention.
图3为本发明立体剖视示意图。FIG. 3 is a schematic three-dimensional cross-sectional view of the present invention.
图4为本发明刮板传动局部立体示意图。Fig. 4 is a partial perspective schematic view of the scraper drive of the present invention.
图5为本发明喷水喷气机构立体示意图。FIG. 5 is a three-dimensional schematic diagram of the water jet mechanism of the present invention.
图6为本发明废液仓局部立体示意图。FIG. 6 is a partial three-dimensional schematic diagram of the waste liquid silo of the present invention.
图7为本发明驱动链轮传动立体示意图。FIG. 7 is a perspective schematic diagram of the drive sprocket transmission of the present invention.
图8为本发明废液仓内部机构剖视示意图。FIG. 8 is a schematic cross-sectional view of the internal mechanism of the waste liquid silo of the present invention.
图9为本发明高压喷头伸缩立体示意图。Fig. 9 is a perspective view showing the expansion and contraction of the high-pressure nozzle of the present invention.
图10为本发明刮板立体示意图。FIG. 10 is a schematic perspective view of the scraper of the present invention.
图11为本发明刮板剖视示意图。11 is a schematic cross-sectional view of the scraper of the present invention.
图12为本发明二级刮板滑动立体示意图。Fig. 12 is a schematic perspective view of the sliding of the secondary scraper of the present invention.
具体实施方式Detailed ways
本发明的前述及其他技术内容、特点与功效,在以下配合参考附图1至图12对实施例的详细说明中,将可清楚的呈现。以下实施例中所提到的结构内容,均是以说明书附图为参考。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to FIGS. 1 to 12 . The structural contents mentioned in the following embodiments are all referenced to the accompanying drawings.
下面将参照附图描述本发明的各示例性的实施例。Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
实施例一,本发明为一种数控机床用机床排屑清理装置,包括底座1、置于底座1上方的一级收集室2,所述的底座1为后续结构提供固定支撑的作用,所述的一级收集室2对废屑进行收集,其特征在于,所述的一级收集室2上端固定连接有伸缩支架3,所述的伸缩支架3内固定连接有伸缩套筒4,所述的伸缩套筒4左端转动连接有伸缩螺纹套5,所述的伸缩螺纹套5同轴螺纹配合有往复丝杠6,所述的伸缩套筒4为中空状,使所述的往复丝杠6在所述的伸缩螺纹套5转动的过程中可沿所述的伸缩套筒4往复滑动,所述的往复丝杠6左端固定连接有刮板7,在所述的往复丝杠6往复滑动的过程中带动所述的刮板7同步滑动,所述的刮板7在数控机床内往复滑动对所述的数控机床进行清理,为了保证数控机床内的碎屑在所述的刮板7的作用下顺利进入所述的一级收集室2内,所述的一级收集室2和所述的数控机床连接处固定连接有过渡导轨盒,所述的过渡导轨盒一端和数控机床排屑端连接,另一端置于一级收集室2内部,使碎屑通过刮板7刮动后经过所述的过渡导轨盒进入所述的一级收集室2内,为了实现更好的清理效果,所述的刮板7下端右侧固定连接有楔形刮片8,所述的楔形刮片8左侧置有固定连接在所述的刮板7下端的毛刷9,通过所述的楔形刮片8对所述的数控机床底部的碎屑进行清理,同时由于所述的楔形刮片8和所述的数控机床的接触性密封性,在所述的楔形刮片8刮动的过程中,所述的数控机床底部会有残留物,故通过所述的毛刷9对残留物进行再次清理,保证对废屑进行彻底清理,同另外由于所述的刮板7往复滑动,也可以将所述的楔形刮片8和所述的毛刷9的位置对调,使在所述的刮板7往复滑动的过程中通过毛刷9将碎屑先行清理,然后通过所述的楔形刮片8黏附的残留物进行再次清理;
所述的一级收集室2内前后侧均转动连接有前后位置相对的两组驱动链轮10,前后两组所述的驱动链轮10均通过链条联动,前后两侧的链条之间固定连接有二级刮板11,所述的二级刮板11下端和固定连接在所述的一级收集室2下端的一级滤网12接触连接,在所述的驱动链轮10转动的过程中带动所述的二级刮板11和所述的链条同步转动,同时当所述的二级刮板11滑动至和所述的一级滤网12接触时,对所述的一级滤网12上的碎屑进行清理,所述的一级收集室2底端开设有位于所述的12右侧的一级出料口13,所述的一级出料口13下端固定连通有碎屑收集仓14,通过所述的二级刮板11清理的碎屑通过所述的一级出料口13进入所述的碎屑收集仓14内,完成对碎屑的收集;The front and rear sides of the first-
所述的一级收集室2下端固定连通有废液仓15,所述的废液仓15下端和所述的底座1固定连通,碎屑经过所述的一级滤网12过滤后,体积较大的一部分通过所述的二级刮板11进入所述的碎屑收集仓内14内,体积较小的碎屑通过所述的一级滤网12进入所述的废液仓15内,通过所述的废液仓15对体积较小的碎屑进行收集,实现了对碎屑的分类收集;A
任意一个所述的驱动链轮10和固定连接在所述的一级收集室2一侧的驱动电机16固定连接,使在所述的驱动电机转动的过程中带动所述的驱动链轮10同步转动,同时为了保证所述的驱动链轮10转动的同时带动所述的伸缩螺纹套5同步转动,所述的驱动链轮10和所述的伸缩螺纹套5通过传动机构相连,具体的所述的驱动链轮10同轴固定连接有和所述的伸缩支架3转动连接的齿轮驱动皮带轮,所述的齿轮驱动皮带轮和转动连接在所述的伸缩支架3上的齿轮从动皮带轮通过皮带连接,所述的齿轮从动皮带轮同轴固定连接有驱动锥齿轮,所述的驱动锥齿轮啮合有和所述的伸缩支架3转动连接的从动锥齿轮,所述的从动锥齿轮同轴固定连接有丝杠驱动皮带轮,所述的丝杠驱动皮带轮和同轴固定连接在所述的伸缩螺纹套5上的丝杠从动皮带轮通过皮带连接;Any one of the
本实施例在具体实施时,首先将本装置和数控机床相连,当需要对所述的数控机床进行清理时,启动所述的驱动电机16,在所述的驱动电机16转动的过程中带动所述的驱动链轮10同步转动,所述的驱动链轮10转动通过所述的驱动皮带轮、从动皮带轮、驱动锥齿轮、从动锥齿轮、丝杠驱动皮带轮和丝杠从动皮带轮带动所述的伸缩螺纹套5同步转动,在所述的伸缩螺纹套5转动的过程中带动所述的往复丝杠6左右滑动,所述的往复丝杠6往复滑动带动所述的刮板7在所述的数控机床底部左右滑动,对所述的数控机床底部进行清理,在所述的刮板7滑动的过程中使碎屑通过所述的过渡滑轨盒进入所述的一集收集室2内,进入所述的一集收集室2内的碎屑经过在所述的驱动链轮10带动的二级刮板11的刮动作用下将留在所述的一级滤网12上的体积较大的碎屑清理至所述的碎屑收集仓14内,同时经过所述的一级滤网12的体积较小的碎屑进入所述的废液仓15,通过所述的碎屑收集仓14和所述的废液仓15对碎屑进行分类收集。In the specific implementation of this embodiment, the device is first connected to the numerical control machine tool, and when the numerical control machine tool needs to be cleaned, the
实施例二,在实施例一的基础上,在对数控机床进行清理的过程中,仅靠所述的刮板7进行清理,清理效果有限,不能将粘附在数控机床内的碎屑以及数控机床上方残留的碎屑及时清除,故本实施例提供一种高效清理的结构,具体的,所述的刮板7内开设有通水道,所述的刮板7下端和左端均开设有喷水孔17,通过所述的喷水孔17向所述的数控机床内喷洒清洗液,对所述的数控机床内壁进行清理,所述的喷水孔17成多个分布保证能够将数控机床底部彻底清洗,避免碎屑残留,所述的通水道和固定连接在所述的刮板7右端的二级伸缩水管18连通,所述的二级伸缩水管18和固定连接在所述的伸缩支架3内的一级伸缩水管19同轴滑动连接,在所述的刮板7滑动的过程中带动所述的二级伸缩水管18同步滑动,所述的二级伸缩水管18和所述的一级伸缩水管19在滑动连接的过程中,为了保证密封性,所述的二级伸缩水管18和所述的一级伸缩水管19之间通过弹性密封环进行密封,保证一级伸缩水管19和二级伸缩水管18的密封性,所述的一级伸缩水管19和固定连接在所述的底座1上的水泵20连通,所述的水泵20和开设在所述的底座1内的集水槽21连通,通过所述的水泵对所述的一级伸缩水管19、二级伸缩水管18对所述的刮板7进行供清洗液,在清洗液清洗完后通过所述的废液仓15后进入所述的集水槽21内,实现了对所述的清洗液的循环利用,所述的水泵和外界电源相连;
所述的底座1上固定连接有气泵22,所述的气泵22外接电源,所述的气泵22和固定连接在所述的伸缩支架3上的一级伸缩气管23连通,所述的一级伸缩气管23同轴套设有二级伸缩气管25,所述的二级伸缩气管25和固定连接在所述的刮板7上端的通气室26连通,所述的刮板7在滑动的过程中带动所述的二级伸缩气管25沿所述的一级伸缩气管23同步滑动,为了保证所述的二级伸缩气管25沿所述的一级伸缩气管23滑动的过程中不会漏气,故通过在所述的一级伸缩气管23左端和所述的二级伸缩气管25的右端均固定连接有密封环,通过两个所述的密封环的接触挤压保证了所述的一级伸缩气管23和二级伸缩气管25的密封性,所述的通气室26上端前后两侧均固定连通有一级通气管27,所述的一级通气管27内均上下滑动连接有二级通气管28,所述的二级通气管28可沿所述的一级通气管27上下滑动,根据数控机床内的空间大小调整所述的二级通气管28的高度,为了保证所述的二级通气管28和所述的一级通气管27的密封性以及伸缩后的固定性,所述的二级通气管28下端转动连接有紧固环,所述的紧固环内固定连接有密封环,所述的紧固环可以对所述的二级通气管28进行固定同时所述的密封环对所述的一级通气管27和二级通气管28进行密封,所述的二级通气管28上端均固定连接有高压喷头29。所述的高压喷头29开设有多个喷气孔,保证所述的高压喷头29向各个方向喷气,对数控机床内壁进行喷气清理,将碎屑吹落至所述的数控机床底部,便于所述的刮板7将碎屑进行清理。The
实施例三,在实施例二的基础上,为了对清洗液进行再次清理,保证清洗液的清洁度,提高清洗液的纯度,故本实施例提供一种对清洗液内混杂的微小碎屑清理装置,所述的废液仓15上端固定连接有左导流板30和右导流板31,所述的左导流板30和所述的右导流板31存在间隙,保证清洗液能够通过所述的左导流板30和右导流板31进入所述的废液仓15内,所述的左导流板30下端接触连接有转动连接在所述的废液仓15内的磁辊32,使经过所述的左导流板30的清洗液通过所述的磁辊32向所述的磁辊右半部分流动,为了保证所述的磁辊32更好的对清洗液内的碎屑进行吸附并进行清理,所述的磁辊32和转动连接在所述的废液仓15上的磁辊从动皮带轮同轴固定连接,所述的磁辊从动皮带轮和与所述的驱动链轮10同轴固定连接的磁辊驱动皮带轮通过皮带连接,使所述的驱动电机16带动所述的驱动链轮10转动的同时带动所述的磁辊32同步转动;
为了将所述的磁辊32上吸附的碎屑清除,故所述的磁辊32左侧和固定连接在所述的废液仓15内的磁辊刮板33接触连接,通过所述的磁辊刮板33对所述的磁辊32上的碎屑进行刮除,为了将碎屑和清洗液进行分离,所述的废液仓15底部位于所述的磁辊33的正下方固定连接有隔离板,同时所述的隔离板右侧保持和所述的底座1下端的集水槽21连通,使经过磁辊32分离后的清洗液进入所述的集水槽21内,同时经过所述的磁辊刮板33刮除的碎屑落入所述的废液仓15的下端进行收集。In order to remove the debris adsorbed on the
实施例四,在实施例三的基础上,为了使经过分离的微小碎屑便于清理以及及时将碎屑排除所述的废液仓15,便于更好的收集,本实施例提供一种及时将碎屑输出的装置,具体的,所述的废液仓15下端转动连接有输送装置,所述的输送装置为常见的输送带输送装置,所述的输送装置位于所述的磁辊刮板33和所述的磁辊32接触位置的正下方,保证经过所述的磁辊刮板33刮除后的碎屑直接落在所述的输送装置上,通过所述的输送装置输送至外界,需注意的是所述的废液仓15开设有和所述的输送装置配合使用的排料口,所述的输送装置一端和固定连接在所述的废液仓15一侧的从动齿轮34连接,所述的从动齿轮34和转动连接在所述的废液仓15上的驱动齿轮35相啮合,所述的驱动齿轮35和转动连接在所述的废液仓15另一侧的驱动皮带轮36同轴固定连接,所述的驱动皮带轮36和所述的驱动链轮10通过皮带传动机构连接,具体的,所述的驱动链轮10同轴固定连接有转动连接在所述的一集收集室2上的从动皮带轮,所述的从动皮带轮和所述的驱动皮带轮36通过皮带连接,使在所述的驱动链轮10转动的过程中带动所述的从动皮带轮转动,所述的从动皮带轮带动所述的驱动皮带轮同步转动,进而带动所述的驱动齿轮35转动,所述的驱动齿轮35转动带动从动齿轮34转动进而带动所述的输送装置转动,对所述的磁辊刮板33刮落的碎屑进行输出外排。Embodiment 4, on the basis of
实施例五,在实施例三的基础上,仅通过所述的一级滤网12和磁辊32对清洗后的清洗液进行过滤,难免会有一些碎屑或者脏污夹杂在清洗液内进入所述的集水槽21内,影响清洗液的循环利用效果,本实施提供一种深层过滤处理装置,具体的,所述的废液仓15下端右侧和所述的集水槽21连通,所述的废液仓15下端前后滑动连接有二级滤网37,通过所述的二级滤网37对清洗液进行再次清理过滤,保证进入所述的集水槽21内的清洗液的纯净度,需要注意的是,所述的二级滤网37的目数需小于所述的一级滤网12的目数,本实施例提供一种目数关系,所述的一级滤网12的目数为所述的二级滤网37目数的二到三倍,保证经过所述的二级滤网37后的清洗液的纯净度,所述的二级滤网37前端固定连接有推拉把手38,便于通过所述的推拉把手38将所述的二级滤网37拉出清理,避免将所述的二级滤网37堵塞。
实施例六,在实施例一的基础上,为了便于将进入所述的碎屑收集仓14内的碎屑及时清除排出,本实施例提供一种排屑方式,具体的,所述的碎屑收集仓14下端面呈斜面状,所述的碎屑收集仓14一侧开设有卸料口,所述的卸料口开设在所述的碎屑收集仓14斜面的下端,保证碎屑经过所述的碎屑收集仓14顺利排出。
实施例七,在实施例一的基础上,通过所述的二级刮板11对所述的一级滤网12上的碎屑清理时,会出现清理不彻底或者在清理过程中将滤网不同程度的堵塞的问题,本实施例提供一种清理和防堵塞的方式,具体的,所述的二级刮板11下端右侧固定连接有刮刀39,所述的刮刀39左侧置有和所述的二级刮板11固定连接的二级毛刷40,先通过所述的刮刀39对所述的一级滤网12进行清理,紧接着带动所述的二级毛刷40对所述的一级滤网12进行清理,同时毛刷40会对所述的一级滤网12的网孔进行清理,避免了所述的一级滤网12网孔的堵塞。
实施例八,在实施例三的基础上,在清洗液通过所述的左导流板30流向所述的磁辊32上时,清洗液会出现和所述的磁辊32脱离的现象,故本实施例提供一种导流方式,具体的,所述的左导流板30和所述的磁辊32接触一侧固定连接有导流橡胶片,所述的导流橡胶片和所述的磁辊32贴合,保证清洗液经过所述的左导流板30导流后再经过所述的导流橡胶片进行导流至所述的磁辊32上,避免了清洗液和所述的磁辊32出现脱离现象。
实施例九,在实施例二的基础上,所述的伸缩支架3上固定连接有控制模块41,所述的控制模块41和所述的驱动电机16、水泵20、气泵22电连接,所述的控制模块外接电源,使通过所述的控制模块就可以实现对该发明装置的控制。
具体使用时,首先将本装置和数控机床相连,初始位置刮板7位于左端和一级收集室2紧贴,根据需要将高压喷头29调整至合适的高度并通过紧固环进行紧固,当需要对数控机床进行清理时,通过控制模块41启动驱动电机16、水泵20、气泵22,在驱动电机16转动的过程中带动驱动链轮10同步转动,驱动链轮10转动通过驱动皮带轮、从动皮带轮、驱动锥齿轮、从动锥齿轮、丝杠驱动皮带轮和丝杠从动皮带轮带动伸缩螺纹套5同步转动,在伸缩螺纹套5转动的过程中带动往复丝杠6左右滑动,往复丝杠6往复滑动带动刮板7在数控机床底部左右滑动,对数控机床底部进行清理,同时,在刮板7滑动的过程中带动二级伸缩水管18和二级伸缩气管25同步滑动,使水泵通过一级伸缩水管19和二级伸缩水管18以及喷水孔17对数控机床喷清洗液,同时气泵通过一级伸缩气管27、二级伸缩气管25、通气室、一级通气管27、二级通气管28和高压喷头29对数控机床内进行喷气,对机床内的碎屑吹拂使其落入机床底部,刮板7滑动的过程中使碎屑通过过渡滑轨盒进入一集收集室2内,进入一集收集室2内的碎屑经过在驱动链轮10带动的二级刮板11的刮动作用下将留在一级滤网12上的体积较大的碎屑清理至碎屑收集仓14内,同时经过一级滤网12的体积较小的碎屑进入废液仓15;In specific use, firstly connect the device with the numerical control machine tool, at the initial position, the
进入废液仓15内的清洗液经过左导流板30、右导流板31以及导流橡胶片的作用沿磁辊32流动,使碎屑吸附在磁辊32表面,在磁辊32转动的过程中,磁辊刮板33对磁辊32表面的碎屑清理使碎屑落至下方的输送装置上,在驱动链轮10转动的过程中带动输送装置转动将碎屑排出废液仓15;The cleaning liquid entering the
经过磁选后的清洗液经过二级滤网37的过滤净化流进集水槽21内进行收集,同时通过水泵20对该装置进行供清洗液,实现清洗液的循环使用;The cleaning liquid after magnetic separation is filtered and purified by the
使用结束后,通过控制模块41关闭水泵20和气泵22,然后当刮板7复位后,通过控制模块41关闭驱动电机16,完成整个操作。After use, the
本发明针对现有排屑清理装置进行改进,通过增设毛刷和喷水孔以及高压喷头有效的解决了对数控机床内的排屑高效彻底的清理问题;通过增设多级滤网实现了对碎屑的分类收集处理;通过增设集水槽自己多级过滤装置实现了清洗液的循环利用;且本发明结构简洁稳定,具有极高的普适性。The invention improves the existing chip removal cleaning device, and effectively solves the problem of efficient and thorough cleaning of chip removal in the numerical control machine tool by adding brushes, water spray holes and high-pressure nozzles; The sorting, collection and processing of swarf is achieved; the recycling of cleaning liquid is realized by adding a multi-stage filtering device of the water collecting tank; and the structure of the invention is simple and stable, and has extremely high universality.
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