Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a cleaning device for insulator porcelain bottles of a high-voltage transmission line.
In order to achieve the purpose, the invention adopts the technical scheme that:
a cleaning device for insulator porcelain bottles of high-voltage transmission lines comprises a cleaning mechanism and a first supporting rod, wherein the cleaning mechanism comprises a substrate, a first supporting arm symmetrically arranged at one end of the substrate, a second supporting arm symmetrically arranged at the other end of the substrate, a brush roller is connected between the first supporting arm and the second supporting arm at the same side through a rotating shaft, bristles (not shown in the figure) are arranged on the outer ring of the brush roller, the insulator porcelain bottles are arranged between the brush rollers at two sides, a motor base is arranged at one end of the substrate, a first motor is arranged on the motor base, one end of an output shaft of the first motor is connected with a first belt wheel, one end of the rotating shaft is provided with a second belt wheel, the first belt wheel and the second belt wheel are connected through a belt, the first motor drives the first belt wheel to rotate, and the first belt wheel drives the second belt wheel to rotate through the belt, so that the brush roller is driven to rotate to clean the insulator porcelain bottles; the cleaning mechanism is characterized in that a first supporting rod is arranged on one side of the substrate, the cleaning mechanism is supported by the first supporting rod, the insulator porcelain bottle at the high position is cleaned, the cleaning effect of the insulator porcelain bottle is guaranteed, the labor intensity of workers is reduced, and the operation safety of the workers is guaranteed.
As a further preferred option of the technical solution, one side of the first support arm is provided with a holding tank, the second belt wheel is mounted inside the holding tank, the first support arm and the second support arm are both provided with an adjusting groove, the adjusting groove is arc-shaped and is coaxially arranged with the first belt wheel, the rotating shaft is mounted at one end of the adjusting groove, the other end of the adjusting groove is provided with a fixed shaft, two ends of the rotating shaft are provided with first connectors, two ends of the fixed shaft are provided with second connectors, and the first connectors and the second connectors are connected through springs; the brush roller is kept in contact with the insulator porcelain bottle by the elastic force of the spring, so that the cleaning effect of the insulator porcelain bottle is ensured.
As a further preferred option of the technical scheme, a plurality of dust collection holes are uniformly arranged on the base plate, a dust collection device is arranged on one side of the base plate, the dust collection device comprises a dust collection cover, a filter screen and an induced draft fan, the dust collection cover is detachably mounted with the base plate through bolts, a plurality of buckles are arranged inside the dust collection cover, and the filter screen is mounted inside the dust collection cover through the buckles; the induced draft fan is arranged at one end of the dust hood, a plurality of air outlet holes are formed in the dust hood, and a second motor connected with the induced draft fan is arranged at one end of the dust hood; when the insulator porcelain insulator is cleaned, the second motor drives the draught fan to rotate, dust under cleaning is sucked into the dust collection cover through the dust suction hole and is blocked on one side of the dust collection cover by the filter screen, the phenomenon that the dust flies upward to cause environmental pollution is avoided, and meanwhile, the working environment of workers is guaranteed.
As a further optimization of the technical scheme, a first hinge joint is arranged on one side of the dust collection cover, one end of the first support rod is movably connected with the dust collection cover through the first hinge joint, a second hinge joint is arranged on the other side of the dust collection cover, a second support rod is movably connected onto the second hinge joint, the first support rod and the second support rod interact with each other, so that the angle of the cleaning mechanism can be conveniently adjusted, the insulator porcelain bottles with different installation angles can be conveniently cleaned, the angle of the cleaning mechanism can be conveniently adjusted, comprehensive cleaning work can be conveniently carried out on the insulator porcelain bottles, and the first support rod and the second support rod are insulating rods, so that the operation safety of workers is guaranteed.
As a further preferred aspect of the present technical solution, the first articulated joint and the second articulated joint are arranged diagonally on the dust collection cover, so that a dead angle generated when the first support rod and the second support rod adjust the inclination angle of the cleaning mechanism is avoided, which results in an inoperability.
As a further optimization of the technical scheme, one side of each of the first support rod and the second support rod is provided with a limiting pad, the limiting pads are installed on the dust collection cover, the limiting pads are made of rubber materials, one side of each limiting pad is provided with a groove matched with the first support rod or the second support rod, the limiting pads limit the moving range of the first support rod and the second support rod, and the first support rod and/or the second support rod are/is prevented from being damaged due to collision with the dust collection cover.
As a further preferred of this technical scheme, first bracing piece and second bracing piece lower extreme all are equipped with electric putter, electric putter adopts the mature product of market, and its structural principle no longer details, utilizes electric putter to carry out quick regulation to first bracing piece and/or second bracing piece, is convenient for clean the insulator vase of different mounting heights.
As a further preferred of this technical scheme, the electric putter lower extreme is equipped with the shallow, the shallow includes the layer board, installs the gyro wheel in layer board four corners department and installs the handle of being convenient for to carry out in layer board one end, electric putter installs on the layer board, and the removal of clean mechanism when the shallow is convenient for the insulator vase is clean has avoided the manpower to lift and has held in the palm clean mechanism and carry out the operation, has further reduced staff's intensity of labour, and furtherly, for the convenience of turning to of shallow, the gyro wheel is the universal wheel.
As a further optimization of the technical scheme, an angle adjusting device is arranged on the cart and comprises two groups of U-shaped seats, a screw rod and a supporting plate, the upper end and the rear end of each U-shaped seat are open, guide rails are arranged on two sides of the upper portion of each U-shaped seat, sliding blocks are arranged on the guide rails, the sliding blocks on two sides are connected through the supporting plate, a connecting block is arranged on one side of the lower portion of the supporting plate, a threaded hole is formed in the connecting block, the screw rod is installed in the threaded hole of the connecting block, and a hand wheel is arranged at one end of the screw rod; a fourth hinge joint is arranged on the supporting plate, a third hinge joint is arranged on one side of the electric push rod, a connecting rod is movably mounted between the third hinge joint and the second hinge joint, a fifth hinge joint is arranged on the supporting plate, and the lower end of the electric push rod is movably connected with the supporting plate through the second hinge joint; the hand wheel is rotated to drive the lead screw to rotate, and the position of the supporting plate is adjusted, so that the inclination angle of the electric push rod is adjusted, the situation that when the insulator porcelain bottle is cleaned, a worker is located under the insulator porcelain bottle is avoided, and the safety of the worker is guaranteed.
As a further preferred option of the technical solution, one end of the U-shaped seat is connected with a U-shaped buckle through a flange, the U-shaped buckle is a buckle with one end closed and the other end open, the open end of the U-shaped buckle is provided with a threaded hole, a fastening bolt is arranged inside the threaded hole, and the lead screw is arranged inside the opening of the U-shaped buckle; after the inclination angle of the cleaning device is adjusted, the fastening bolt is screwed down, so that the U-shaped buckle is attached to the screw rod, the screw rod is prevented from rotating in a non-operation state, and the use safety of the cleaning device is guaranteed.
The invention has the beneficial effects that:
1) set up first bracing piece on one side of cleaning device, utilized first bracing piece to prop up cleaning device, cleared up the insulator vase of eminence, guaranteed the clean effect of insulator vase, reduced staff's intensity of labour, guaranteed staff's operation safety.
2) One side of the first support arm is provided with an accommodating groove, the second belt wheel is arranged in the accommodating groove, the first support arm and the second support arm are both provided with an adjusting groove, the adjusting groove is arc-shaped and is coaxially arranged with the first belt wheel, the rotating shaft is arranged at one end of the adjusting groove, the other end of the adjusting groove is provided with a fixed shaft, two ends of the rotating shaft are provided with first connectors, two ends of the fixed shaft are provided with second connectors, and the first connectors and the second connectors are connected through springs; the brush roller is kept in contact with the insulator porcelain bottle by the elastic force of the spring, so that the cleaning effect of the insulator porcelain bottle is ensured.
3) The base plate is provided with a plurality of dust absorption holes which are uniformly distributed, one side of the base plate is provided with a dust absorption device, the dust absorption device comprises a dust hood, a filter screen and an induced draft fan, the dust hood is detachably arranged with the base plate through bolts, a plurality of buckles are arranged inside the dust hood, and the filter screen is arranged inside the dust hood through the buckles; the induced draft fan is arranged at one end of the dust hood, a plurality of air outlet holes are formed in the dust hood, and a second motor connected with the induced draft fan is arranged at one end of the dust hood; when the insulator porcelain insulator is cleaned, the second motor drives the draught fan to rotate, dust under cleaning is sucked into the dust collection cover through the dust suction hole and is blocked on one side of the dust collection cover by the filter screen, the phenomenon that the dust flies upward to cause environmental pollution is avoided, and meanwhile, the working environment of workers is guaranteed.
4) Dust cage one side is equipped with first articulated joint, first bracing piece one end is through first articulated joint and dust cage swing joint, the dust cage opposite side is equipped with the second articulated joint, be connected with the second bracing piece on the second articulated joint movably, first bracing piece and second bracing piece interact, be convenient for adjust clean mechanism's angle, thereby be convenient for clear up the insulator vase of different installation angle, and the angle of adjusting clean mechanism is convenient for carry out comprehensive cleaning work to the insulator vase, first bracing piece and second bracing piece are the insulator spindle, the security of staff's operation has been guaranteed.
5) The first hinged joint and the second hinged joint are arranged diagonally on the dust collection cover, so that dead angles generated when the first supporting rod and the second supporting rod adjust the inclination angle of the cleaning mechanism are avoided, and the problem that the operation cannot be performed is avoided.
6) The limiting pads are arranged on one sides of the first supporting rod and the second supporting rod and are installed on the dust collection cover, the limiting pads are made of rubber materials, grooves matched with the first supporting rod or the second supporting rod are formed in one sides of the limiting pads, the limiting pads limit the moving range of the first supporting rod and the second supporting rod, and damage to the first supporting rod and/or the second supporting rod due to collision of the first supporting rod and/or the second supporting rod with the dust collection cover is avoided.
7) The lower ends of the first supporting rod and the second supporting rod are respectively provided with an electric push rod, and the first supporting rod and/or the second supporting rod are/is rapidly adjusted by the electric push rods, so that the insulator porcelain bottles with different installation heights can be cleaned conveniently.
8) The electric push rod lower extreme is equipped with the shallow, and the shallow includes the layer board, installs the gyro wheel in layer board four corners department and installs the handle of being convenient for to carry out in layer board one end, and electric push rod installs on the layer board, and the removal of clean mechanism when the shallow is convenient for the insulator vase is clean has avoided the manpower to lift and has held in the palm clean mechanism and carry out the operation, has further reduced staff's intensity of labour, and the gyro wheel is the universal wheel, the shallow of being convenient for turns to.
9) An angle adjusting device is arranged on the cart and comprises two groups of U-shaped seats, a screw rod and a supporting plate, the upper end and the rear end of each U-shaped seat are open, guide rails are arranged on two sides of the upper portion of each U-shaped seat, sliding blocks are arranged on the guide rails and connected through the supporting plate, a connecting block is arranged on one side of the lower portion of the supporting plate, a threaded hole is formed in the connecting block, the screw rod is installed inside the threaded hole of the connecting block, and a hand wheel; a fourth hinge joint is arranged on the supporting plate, a third hinge joint is arranged on one side of the electric push rod, a connecting rod is movably arranged between the third hinge joint and the second hinge joint, a fifth hinge joint is arranged on the supporting plate, and the lower end of the electric push rod is movably connected with the supporting plate through the second hinge joint; the hand wheel is rotated to drive the lead screw to rotate, and the position of the supporting plate is adjusted, so that the inclination angle of the electric push rod is adjusted, the situation that when the insulator porcelain bottle is cleaned, a worker is located under the insulator porcelain bottle is avoided, and the safety of the worker is guaranteed.
10) One end of the U-shaped seat is connected with a U-shaped buckle through a flange, the U-shaped buckle is a buckle with one end closed and the other end open, a threaded hole is formed in the open end of the U-shaped buckle, a fastening bolt is arranged inside the threaded hole, and a screw rod is arranged inside the opening of the U-shaped buckle; after the inclination angle of the cleaning device is adjusted, the fastening bolt is screwed down, so that the U-shaped buckle is attached to the screw rod, the screw rod is prevented from rotating in a non-operation state, and the use safety of the cleaning device is guaranteed.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 11, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
A cleaning device for insulator porcelain bottles of a high-voltage transmission line comprises a cleaning mechanism 3 and a first supporting rod 5, wherein the cleaning mechanism 3 comprises a base plate 301, first supporting arms 303 symmetrically installed at one end of the base plate 301, second supporting arms 305 symmetrically installed at the other end of the base plate 301, a brush roller 304 is connected between the first supporting arm 303 and the second supporting arms 305 on the same side through a rotating shaft 310, bristles (not shown in the figure) are arranged on the outer ring of the brush roller 304, insulator porcelain bottles 1 are arranged between the brush rollers 304 on two sides, a motor base 306 is arranged at one end of the base plate 301, a first motor 307 is arranged on the motor base 306, a first belt pulley 308 is connected to one end of an output shaft of the first motor 307, a second belt pulley 309 is arranged at one end of the rotating shaft 310, the first belt pulley 308 is connected with the second belt pulley 309 through a belt, the first motor 307 drives the first belt pulley 308 to rotate, the first belt pulley 308 drives the second belt pulley 309 to rotate through a belt, thereby driving the brush roller 304 to rotate to clean the insulator porcelain bottle 1; the cleaning mechanism is characterized in that a first supporting rod 5 is arranged on one side of the substrate 301, the cleaning mechanism 3 is supported by the first supporting rod 5, the insulator porcelain bottle 1 at a high position is cleaned, the cleaning effect of the insulator porcelain bottle 1 is guaranteed, the labor intensity of workers is reduced, and the operation safety of the workers is guaranteed.
In this embodiment, an accommodating groove 312 is formed in one side of the first support arm 303, the second pulley 309 is installed inside the accommodating groove 312, an adjusting groove 311 is formed in each of the first support arm 303 and the second support arm 305, the adjusting groove 311 is arc-shaped, the adjusting groove 311 and the first pulley 308 are coaxially arranged, the rotating shaft 310 is installed at one end of the adjusting groove 311, a fixing shaft 313 is arranged at the other end of the adjusting groove 311, first connectors 314 are arranged at two ends of the rotating shaft 310, second connectors 315 are arranged at two ends of the fixing shaft 313, and the first connectors 314 and the second connectors 315 are connected through springs 316; the elastic force of the spring 316 keeps the brush roller 304 in contact with the insulator 1, thereby ensuring the cleaning effect of the insulator 1.
In this embodiment, a plurality of dust suction holes 302 are uniformly arranged on the substrate 301, a dust suction device 4 is arranged on one side of the substrate 301, the dust suction device 4 includes a dust collection cover 401, a filter screen 402 and an induced draft fan 404, the dust collection cover 401 is detachably mounted on the substrate 301 through bolts, a plurality of buckles 403 are arranged inside the dust collection cover 401, and the filter screen 402 is mounted inside the dust collection cover 401 through the buckles 403; the induced draft fan 404 is arranged at one end of the dust hood 401, a plurality of air outlet holes 405 are formed in the dust hood 401, and a second motor 406 connected with the induced draft fan 404 is arranged at one end of the dust hood 401; when the insulator porcelain bottle 1 is cleaned, the second motor 406 drives the induced draft fan 404 to rotate, dust under cleaning is sucked into the dust collection cover 401 through the dust suction hole 302 and is blocked on one side of the dust collection cover 401 by the filter screen 402, so that the phenomenon that the dust flies upward to cause environmental pollution is avoided, and meanwhile, the working environment of workers is ensured.
In this embodiment, dust cage 401 one side is equipped with first hinge 407, first bracing piece 5 one end is through first hinge 407 and dust cage 401 swing joint, dust cage 401 opposite side is equipped with second hinge 408, be connected with second bracing piece 6 on the second hinge 408 movably, first bracing piece 5 and the 6 interact of second bracing piece are convenient for adjust clean mechanism 3's angle to be convenient for clear up the insulator vase 1 of different installation angle, and the angle of adjusting clean mechanism 3 is convenient for carry out comprehensive cleaning work to insulator vase 1, first bracing piece 5 and second bracing piece 6 are the insulator spindle, have guaranteed the security of staff's operation.
In this embodiment, the first joint 407 and the second joint 408 are disposed diagonally on the dust collecting cover 401, so as to avoid dead angles generated when the first support rod 5 and the second support rod 6 adjust the inclination angle of the cleaning mechanism 3, which may result in inoperability.
In this embodiment, first bracing piece 5 and second bracing piece 6 one side all is equipped with spacing pad 409, spacing pad 409 is installed on dust cage 401, spacing pad 409 is made by rubber materials and spacing pad 409 one side is equipped with first bracing piece 5 or second bracing piece 6 complex recess, and spacing pad 409 has restricted the home range of first bracing piece 5 and second bracing piece 6, has avoided first bracing piece 5 and/or second bracing piece 6 and dust cage 401 to collide and cause first bracing piece 5 and/or second bracing piece 6 to damage.
In this embodiment, first bracing piece 5 and 6 lower extremes of second bracing piece all are equipped with electric putter 7, electric putter 7 adopts maturated product sold in the market, and its structure principle no longer details, utilizes electric putter 7 to carry out quick regulation to first bracing piece 5 and/or second bracing piece 6, is convenient for clean the insulator vase 1 of different mounting heights.
In this embodiment, 7 lower extremes of electric putter is equipped with shallow 2, shallow 2 includes layer board 201, installs at the gyro wheel 202 of layer board 201 four corners department and installs the handle 203 of being convenient for to carry out in layer board 201 one end, electric putter 7 is installed on layer board 201, and the removal of clean mechanism 3 when shallow 2 is convenient for 1 cleanness of insulator vase has avoided the manpower to lift clean mechanism 3 and has carried out the operation, has further reduced staff's intensity of labour, and furtherly, for the sake of the turning to of shallow 2, gyro wheel 202 is the universal wheel.
In this embodiment, an angle adjusting device 8 is arranged on the cart 2, the angle adjusting device 8 includes two sets of U-shaped seats 805, a screw rod 809 and a support plate 813, the upper end and the rear end of the U-shaped seat 805 are open, guide rails 806 are arranged on two sides of the upper portion of the U-shaped seat 805, sliders 807 are arranged on the guide rails 806, the sliders 807 on two sides are connected through the support plate 813, a connecting block 808 is arranged on one side of the lower portion of the support plate 813, a threaded hole is arranged on the connecting block 808, the screw rod 809 is installed inside the threaded hole of the connecting block 808, and a hand wheel 810 is arranged at one end of the screw rod 809; a fourth hinge joint 802 is arranged on the supporting plate 813, a third hinge joint 801 is arranged on one side of the electric push rod 7, a connecting rod 803 is movably arranged between the third hinge joint 801 and the second hinge joint 408, a fifth hinge joint 804 is arranged on the supporting plate 201, and the lower end of the electric push rod 7 is movably connected with the supporting plate 201 through the second hinge joint 408; the hand wheel 810 is rotated to drive the screw rod 809 to rotate, the position of the supporting plate 813 is adjusted, so that the inclination angle of the electric push rod 7 is adjusted, the situation that when the insulator porcelain bottle 1 is cleaned, a worker is located under the insulator porcelain bottle 1 is avoided, and the safety of the worker is guaranteed.
In this embodiment, one end of the U-shaped seat 805 is connected with a U-shaped buckle 811 through a flange, the U-shaped buckle 811 is a buckle 403 with one end closed and the other end open, the open end of the U-shaped buckle 811 is provided with a threaded hole, a fastening bolt 812 is arranged in the threaded hole, and the screw rod 809 is arranged in the opening of the U-shaped buckle 811; after the inclination angle of the cleaning device is adjusted, the fastening bolt 812 is screwed down, so that the U-shaped buckle 811 is attached to the screw rod 809, the screw rod 809 is prevented from rotating in a non-operation state, and the use safety of the cleaning device is ensured.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the present invention as defined in the accompanying claims.