CN111054671B - A device and method for facilitating cleaning and drying sheet metal parts - Google Patents
A device and method for facilitating cleaning and drying sheet metal parts Download PDFInfo
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- CN111054671B CN111054671B CN202010055521.2A CN202010055521A CN111054671B CN 111054671 B CN111054671 B CN 111054671B CN 202010055521 A CN202010055521 A CN 202010055521A CN 111054671 B CN111054671 B CN 111054671B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
本发明属于钣金件清洗干燥技术领域，尤其是一种便于清洗干燥钣金件的装置及其方法，针对现有的清洗方式简单，在清洗时需要手动对钣金件固定，操作复杂，且干燥清洗多分开操作，浪费时间的问题，现提出如下方案，其包括底板、传送机构、清洗箱和干燥箱，清洗箱和干燥箱均固定设置在底板的顶部，清洗箱和干燥箱的两侧均开设有通孔，传送机构与通孔活动连接，传送机构上放置有钣金件，干燥箱的内部设置有干燥机构，清洗箱的顶部内壁上固定连接有升降电机，本发明结构简单，操作方便，可以自动对钣金件固定，可以进行打磨和冲洗，提高了清洗效果，可以在清洗后直接进行干燥，节约时间。
The invention belongs to the technical field of cleaning and drying sheet metal parts, in particular to a device and a method for facilitating cleaning and drying of sheet metal parts. The existing cleaning methods are simple, the sheet metal parts need to be fixed manually during cleaning, the operation is complicated, and the Drying and cleaning are often operated separately and waste time. The following solution is proposed, which includes a bottom plate, a conveying mechanism, a cleaning box and a drying box. The cleaning box and the drying box are fixed on the top of the bottom plate, and the cleaning box and the drying box are on both sides There are through holes, the transmission mechanism is movably connected with the through holes, a sheet metal part is placed on the transmission mechanism, a drying mechanism is arranged inside the drying box, and a lifting motor is fixedly connected to the top inner wall of the cleaning box. The invention has a simple structure and is easy to operate. It is convenient, can automatically fix sheet metal parts, can be polished and rinsed, which improves the cleaning effect, and can be dried directly after cleaning, saving time.
Description
Technical Field
The invention relates to the technical field of cleaning and drying of sheet metal parts, in particular to a device and a method for conveniently cleaning and drying sheet metal parts.
Background
The sheet metal component often uses in the life production, and the sheet metal component is in the production and processing process, owing to receive the humid environment influence, probably the corrosion on the sheet metal component leads to the sheet metal component upper surface to remain the rust stain, influences the normal processing of sheet metal component, consequently need carry out the rust cleaning to the sheet metal component, then carries out the drying.
The existing cleaning mode is simple, the sheet metal part needs to be manually fixed during cleaning, the operation is complex, and the drying and cleaning are performed separately, so that the time is wasted.
Disclosure of Invention
The invention aims to solve the defects that the existing cleaning mode is simple, the sheet metal part needs to be manually fixed during cleaning, the operation is complex, the drying and cleaning are divided into a plurality of operations, and the time is wasted.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a device convenient to wash dry sheet metal component, includes bottom plate, transport mechanism, washs case and drying cabinet, washs the top that case and drying cabinet all fixed setting at the bottom plate, the through-hole has all been seted up to the both sides of wasing case and drying cabinet, transport mechanism and through-hole swing joint have placed the sheet metal component on the transport mechanism, the inside of drying cabinet is provided with drying mechanism, fixedly connected with elevator motor on the top inner wall of washing case, fixedly connected with welded plate on elevator motor's the output shaft, the bottom fixedly connected with of welded plate scrubs the mechanism, it installs two threaded rods to rotate on the top inner wall of washing case, two threaded rods all with welded plate threaded connection, the equal sliding connection in both sides of wasing the case has fixture, two threaded rods respectively with two fixture looks adaptations.
Preferably, scrub the mechanism and include fixed box, including a motor, an end cap, a controller, and a cover plate, a plurality of cylinders, a plurality of square pole and a plurality of cleaning brush, the bottom fixed connection of fixed box and welded plate, motor fixed connection is on the top inner wall of fixed box, the worm rotates and installs on the both sides inner wall of fixed box, motor and worm looks adaptation, a plurality of cylinders all rotate and install on fixed box, a plurality of cylinders all with worm looks adaptation, square pole and the cylinder sliding connection that corresponds, cleaning brush and the bottom fixed connection of the square pole that corresponds, cleaning brush and sheet metal component cooperate, the motor drives the worm and rotates, the worm drives a plurality of cylinders and rotates, the cylinder drives the cleaning brush rotation that corresponds through square pole and cleans the sheet metal component.
Preferably, a first bevel gear is fixedly mounted on an output shaft of the motor, a second bevel gear is fixedly mounted on the outer side of the worm, the first bevel gear is meshed with the second bevel gear, worm gears are fixedly mounted on the outer sides of the cylinders, and the worm gears are meshed with the worm.
Preferably, square groove has been seted up to cylindrical bottom, square pole and the square groove sliding connection who corresponds, and fixed mounting has same spring between square pole and the square groove that corresponds, and the spring can play the cushioning effect when cleaning brush and sheet metal component contact.
Preferably, fixture includes the slide bar, adjust the pole, the fixed block, adjusting bolt, a plurality of ball and rack, slide bar and washing case sliding connection, the regulation hole has been seted up on the slide bar, adjust pole and regulation hole sliding connection, adjust pole and fixed block fixed connection, a plurality of balls are all embedded in one side of fixed block, adjusting bolt and slide bar threaded connection, adjusting bolt and regulation pole looks adaptation, loosen adjusting bolt, can adjust the position of adjusting the pole, it moves to adjust the pole drive fixed block, and then adjust the distance of fixed block and sheet metal component, can be fixed to the sheet metal component of not unidimensional.
Preferably, rack fixed mounting is in one side of slide bar, and the equal fixed mounting in bottom of two threaded rods has the gear, gear and the rack toothing that corresponds, and the screw thread of two threaded rods is turned to opposite, and the welding plate removes and can drive two threaded rods and rotate, and the rotation direction of two threaded rods is opposite.
Preferably, wash the fixed water tank that is provided with in one side of case, the intercommunication has the water pump on the water tank, and the intercommunication has the hose on the delivery port of water pump, and fixed mounting has a plurality of scavenge pipes in the fixed box, and a plurality of scavenge pipes all are linked together with the hose, and fixed mounting has two flexible bracing pieces between the top inner wall of welded plate and washing case, and the water pump will clean water and send into a plurality of scavenge pipes intraducts through the hose.
Preferably, drying mechanism includes drying box, cartridge heater, heater strip and air-blower, and air-blower fixed connection is at the top of drying cabinet, and cartridge heater fixed connection is on the top inner wall of drying cabinet, and heater strip fixed mounting is in the inside of cartridge heater, and the air outlet and the cartridge heater of air-blower are linked together, and the fixed intercommunication of drying box and cartridge heater, the bottom of drying box are provided with a plurality of gas outlets, and the heater strip converts the electric energy into heat energy, and inside the air-blower blows in the drying box with steam, the drying box dried the sheet metal component.
Preferably, transport mechanism includes two backup pads, conveying motor, conveying net and two transfer rollers, and two transfer rollers rotate with two backup pads respectively and are connected, and conveying net is connected with the transmission of two transfer rollers, and the end axle fixed connection of a transfer roller in conveying motor and two transfer rollers, conveying motor drive conveying net transmission through two transfer rollers, and conveying net can drive the sheet metal component and remove.
The invention also provides a method for conveniently cleaning and drying the sheet metal part, which comprises the following steps:
s1: when the electric appliance cleaning device is used, electrical equipment is connected with a power supply and a controller, the controller is not shown in the figure, a conventional controller can be selected, a sheet metal part is placed at the top of a conveying net, the sheet metal part is conveyed through a conveying mechanism and is decelerated when conveyed into a cleaning box, a lifting motor pushes a welding plate to move downwards, the welding plate pushes a fixing box to move downwards, the fixing box drives a plurality of cleaning brushes to be in contact with the sheet metal part, the welding plate moves downwards to drive two threaded rods to rotate, the rotating directions of the two threaded rods are opposite, the two threaded rods respectively drive two sliding rods to approach each other through two gears and two racks, the two sliding rods respectively drive two fixing blocks to fix the sheet metal part through two adjusting rods, and balls are in contact extrusion with the sheet metal part and can automatically fix the sheet metal part;
s2: the ball plays a sliding role when the sheet metal part is contacted with the fixed block, so that the sheet metal part can be conveyed under the action of the conveying mechanism, and the fixed block cannot cause resistance to the sheet metal part under the condition that the sheet metal part is fixed by the fixed block;
s3: the motor is started, the motor drives the worm to rotate through the first bevel gear and the second bevel gear, the worm drives the cylinders to rotate through the worm gears, the cylinders drive the corresponding cleaning brushes to rotate through the square rods to clean and polish the sheet metal part, rust can be removed, and the spring can play a role in buffering when the cleaning brushes are in contact with the sheet metal part;
s4: the cleaning device comprises a water pump, a conveying mechanism, a lifting motor, a fixing box, a plurality of cleaning brushes, a plurality of fixing blocks, a plurality of cleaning pipes, a plurality of cleaning brushes, a plurality of lifting motors, a plurality of lifting mechanisms and a plurality of fixing blocks, wherein the water pump is started, the cleaning water is conveyed into the plurality of cleaning pipes through hoses, the sheet metal parts are washed through the plurality of cleaning pipes, the cleaning effect is improved, the sheet metal parts are slowly conveyed while being cleaned through the conveying mechanism, after the cleaning is finished, the lifting motors are reversely started;
s5: inside the sheet metal component got into the drying cabinet, the heater strip converted electrical energy into heat energy, inside the air-blower was blown and is blown steam into drying box, drying box dried the sheet metal component, can directly dry save time after wasing.
Compared with the prior art, the invention has the advantages that:
(1) this scheme passes through transport mechanism and conveys the sheet metal component, the conveying slows down when wasing incasement portion, elevator motor passes through the welded plate, fixed box drives a plurality of cleaning brushes and sheet metal component contact, the welded plate downstream can drive two threaded rods and rotate simultaneously, two threaded rods drive two fixed blocks through two gears, two racks, two slide bars, two regulation poles respectively and are fixed to the sheet metal component, wherein ball and sheet metal component contact extrusion can be fixed to the sheet metal component automatically.
(2) This scheme plays the slip effect through the ball when sheet metal component and fixed block contact, can be so that the sheet metal component conveys under the transport mechanism effect, and the fixed block can not cause the resistance to the sheet metal component under with the sheet metal component fixed condition.
(3) According to the scheme, the adjusting bolt is loosened, the position of the adjusting rod can be adjusted, the adjusting rod drives the fixing block to move, the distance between the fixing block and the sheet metal part is adjusted, and the sheet metal part with different sizes can be fixed.
(4) This scheme passes through the motor and drives a plurality of cylinders through first bevel gear, second bevel gear, worm, a plurality of worm wheel and rotate, and the cylinder drives the brush cleaner that corresponds through square pole and rotates and clean the sheet metal component and polish, can clear away the rust matter, and the spring can play the cushioning effect when brush cleaner and sheet metal component contact.
(5) This scheme sends into a plurality of cleaning tube insides with cleaning water through the hose through the water pump, washes the sheet metal component through a plurality of scavenge pipes, improves the cleaning performance.
(6) This scheme passes through the heater strip with electric energy conversion for heat energy, and the air-blower blows into dry box with steam inside, and dry box carries out the drying to the sheet metal component, can directly dry save time after wasing.
The sheet metal part cleaning device is simple in structure and convenient to operate, sheet metal parts can be automatically fixed, polishing and washing can be performed, the cleaning effect is improved, drying can be directly performed after cleaning, and time is saved.
Drawings
FIG. 1 is a schematic structural diagram of an apparatus and method for conveniently cleaning and drying sheet metal parts according to the present invention;
FIG. 2 is a schematic side view of the internal structure of a cleaning tank of the apparatus and method for conveniently cleaning and drying sheet metal parts according to the present invention;
FIG. 3 is a schematic structural diagram of part A of an apparatus and method for conveniently cleaning and drying sheet metal parts according to the present invention;
FIG. 4 is a schematic perspective view of a slide bar and a rack of the apparatus for conveniently cleaning and drying sheet metal parts and the method thereof according to the present invention;
fig. 5 is a schematic perspective view of an adjusting rod, a fixing block and balls of the device and method for conveniently cleaning and drying sheet metal parts provided by the invention.
In the figure: 1 bottom plate, 2 cleaning boxes, 3 drying boxes, 4 conveying nets, 5 sheet metal parts, 6 lifting motors, 7 welding plates, 8 fixing boxes, 9 water tanks, 10 water tanks, 11 hoses, 12 fixing blocks, 13 sliding rods, 14 threaded rods, 15 motors, 16 worms, 17 cylinders, 18 worm wheels, 19 springs, 20 square rods, 21 cleaning brushes, 22 balls, 23 gears, 24 adjusting rods, 25 adjusting bolts, 26 cleaning pipes, 27 adjusting holes, 28 racks, 29 telescopic supporting rods, 30 drying boxes, 31 heating cylinders, 32 heating wires, 33 blowers, 34 supporting plates, 35 conveying motors and 36 conveying rollers.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-5, an apparatus for facilitating cleaning and drying of sheet metal parts comprises a base plate 1, a conveying mechanism, wash case 2 and drying cabinet 3, wash case 2 and the equal fixed top that sets up at bottom plate 1 of drying cabinet 3, the through-hole has all been seted up to the both sides of wasing case 2 and drying cabinet 3, transport mechanism and through-hole swing joint, sheet metal component 5 has been placed on the transport mechanism, the inside of drying cabinet 3 is provided with drying mechanism, fixedly connected with elevator motor 6 on wasing the top inner wall of case 2, fixedly connected with welded plate 7 on elevator motor 6's the output shaft, the mechanism is scrubbed to the bottom fixedly connected with of welded plate 7, it has two threaded rods 14 to rotate on the top inner wall of washing case 2, two threaded rods 14 all with welded plate 7 threaded connection, the equal sliding connection in both sides of wasing case 2 has fixture, two threaded rods 14 respectively with two fixture looks adaptations.
In this embodiment, scrubbing mechanism includes fixed box 8, motor 15, the worm 16, a plurality of cylinders 17, a plurality of square pole 20 and a plurality of cleaning brush 21, the bottom fixed connection of fixed box 8 and welded plate 7, motor 15 fixed connection is on the top inner wall of fixed box 8, worm 16 rotates and installs on the both sides inner wall of fixed box 8, motor 15 and worm 16 looks adaptation, a plurality of cylinders 17 all rotate and install on fixed box 8, a plurality of cylinders 17 all with worm 16 looks adaptation, square pole 20 and the cylinder 17 sliding connection that corresponds, cleaning brush 21 and the bottom fixed connection of the square pole 20 that corresponds, cleaning brush 21 cooperatees with sheet metal component 5, motor 15 drives worm 16 and rotates, worm 16 drives a plurality of cylinders 17 and rotates, cylinder 17 drives corresponding cleaning brush 21 through square pole 20 and rotates sheet metal component 5.
In this embodiment, a first bevel gear is fixedly mounted on an output shaft of the motor 15, a second bevel gear is fixedly mounted on an outer side of the worm 16, the first bevel gear is engaged with the second bevel gear, worm gears 18 are fixedly mounted on outer sides of the plurality of cylinders 17, and the plurality of worm gears 18 are engaged with the worm 16.
In this embodiment, square groove has been seted up to the bottom of cylinder 17, square pole 20 and the square groove sliding connection who corresponds, and fixed mounting has same spring 19 between square pole 20 and the square groove that corresponds, and spring 19 can play the cushioning effect when cleaning brush 21 and sheet metal component 5 contact.
In this embodiment, the clamping mechanism includes a sliding rod 13, an adjusting rod 24, a fixing block 12, an adjusting bolt 25, a plurality of balls 22 and a rack 28, the sliding rod 13 is slidably connected with the cleaning tank 2, the sliding rod 13 is provided with an adjusting hole 27, the adjusting rod 24 is slidably connected with the adjusting hole 27, the adjusting rod 24 is fixedly connected with the fixing block 12, the plurality of balls 22 are embedded in one side of the fixing block 12, the adjusting bolt 25 is in threaded connection with the sliding rod 13, the adjusting bolt 25 is adapted to the adjusting rod 24, the adjusting bolt 25 is loosened to adjust the position of the adjusting rod 24, the adjusting rod 24 drives the fixing block 12 to move, further adjusting the distance between the fixed block 12 and the sheet metal part 5, the sheet metal parts 5 with different sizes can be fixed, the balls 22 play a sliding role when the sheet metal part 5 is contacted with the fixed block 12, can make sheet metal component 5 convey under the transport mechanism effect, and fixed block 12 can not cause the resistance to sheet metal component 5 under with sheet metal component 5 fixed condition.
In this embodiment, the rack 28 is fixedly installed on one side of the sliding rod 13, the gears 23 are fixedly installed at the bottom ends of the two threaded rods 14, the gears 23 are meshed with the corresponding racks 28, the thread turning directions of the two threaded rods 14 are opposite, the welding plate 7 moves to drive the two threaded rods 14 to rotate, and the rotating directions of the two threaded rods 14 are opposite.
In this embodiment, wash one side of case 2 fixed water tank 9 that is provided with, the intercommunication has water pump 10 on the water tank 9, the intercommunication has hose 11 on water pump 10's the delivery port, fixed mounting has a plurality of scavenge pipes 26 in the fixed box 8, a plurality of scavenge pipes 26 all are linked together with hose 11, fixed mounting has two flexible bracing pieces 29 between the top inner wall of welded plate 7 and washing case 2, inside water pump 10 sent into a plurality of scavenge pipes 26 with the cleaning water through hose 11.
In this embodiment, drying mechanism includes drying box 30, cartridge heater 31, heater strip 32 and air-blower 33, air-blower 33 fixed connection is at the top of drying cabinet 3, cartridge heater 31 fixed connection is on the top inner wall of drying cabinet 3, heater strip 32 fixed mounting is in the inside of cartridge heater 31, the air outlet and the cartridge heater 31 of air-blower 33 are linked together, drying box 30 and cartridge heater 31 fixed intercommunication, drying box 30's bottom is provided with a plurality of gas outlets, heater strip 32 is heat energy with electric energy conversion, air-blower 33 blows into inside drying box 30 with steam, drying box 30 dries sheet metal component 5.
In this embodiment, transport mechanism includes two backup pads 34, conveying motor 35, 36 and two transfer rollers of conveying net, and two transfer rollers rotate with two backup pads 34 respectively and are connected, and conveying net 36 is connected with two transfer roller transmissions, and the end axle fixed connection of a transfer roller in conveying motor 35 and two transfer rollers, conveying motor 35 drive conveying net 36 transmissions through two transfer rollers, and conveying net 36 can drive sheet metal component 5 and remove.
The invention also provides a method for conveniently cleaning and drying the sheet metal part, which comprises the following steps:
s1: when in use, the electrical equipment is powered on and the controller is not shown in the figure, the sheet metal part 5 can be placed on the top of the transmission net 6 by using a conventional controller, the sheet metal part 5 is conveyed through the conveying mechanism, the speed is reduced when the sheet metal part is conveyed into the cleaning box 2, the lifting motor 6 pushes the welding plate 7 to move downwards, the welding plate 7 pushes the fixing box 8 to move downwards, the fixing box 8 drives the plurality of cleaning brushes 21 to be in contact with the sheet metal part 5, meanwhile, the welding plate 7 moves downwards to drive the two threaded rods 14 to rotate, the rotating directions of the two threaded rods 14 are opposite, the two threaded rods 14 drive the two sliding rods 13 to approach each other through the two gears 23 and the two racks 28, the two sliding rods 13 drive the two fixing blocks 12 to fix the sheet metal part 5 through the two adjusting rods 24, and the ball 22 is in contact extrusion with the sheet metal part 5 and can automatically fix the sheet metal part 5;
s2: the balls 22 play a sliding role when the sheet metal part 5 is in contact with the fixed block 12, so that the sheet metal part 5 can be conveyed under the action of the conveying mechanism, and the fixed block 12 cannot cause resistance to the sheet metal part 5 when the sheet metal part 5 is fixed, wherein the position of the adjusting rod 24 can be adjusted by loosening the adjusting bolt 25, the adjusting rod 24 drives the fixed block 12 to move, the distance between the fixed block 12 and the sheet metal part 5 is further adjusted, and the sheet metal parts 5 with different sizes can be fixed;
s3: the motor 15 is started, the motor 15 drives the worm 16 to rotate through the first bevel gear and the second bevel gear, the worm 16 drives the cylinders 17 to rotate through the worm gears 18, the cylinders 17 drive the corresponding cleaning brushes 21 to rotate through the square rods 20 to clean and polish the sheet metal part 5, rust can be removed, and the spring 19 can play a role in buffering when the cleaning brushes 21 are in contact with the sheet metal part 5;
s4: starting a water pump 10, conveying cleaning water into a plurality of cleaning pipes 26 through a hose 11 by the water pump 10, washing the sheet metal part 5 through the plurality of cleaning pipes 26, improving the cleaning effect, cleaning the sheet metal part 5 through a conveying mechanism while slowly conveying the sheet metal part, starting a lifting motor 6 reversely after the cleaning is finished, driving a plurality of cleaning brushes 21 to move upwards by a fixing box 8 to leave the sheet metal part 5, stopping a motor 15 and the water pump 10, and simultaneously driving two fixing blocks 12 to be away from each other by two sliding rods 13 respectively to release the sheet metal part 5;
s5: inside sheet metal component 5 got into drying cabinet 3, heater strip 32 converted electrical energy into heat energy, inside air-blower 33 blown into drying box 30 with steam, drying box 30 dried sheet metal component 5, can directly carry out drying, save time after wasing.
Example two
Referring to fig. 1-5, an apparatus for facilitating cleaning and drying of sheet metal parts comprises a base plate 1, a conveying mechanism, wash case 2 and drying cabinet 3, wash case 2 and drying cabinet 3 all fixed the top that sets up at bottom plate 1, the through-hole has all been seted up to the both sides of wasing case 2 and drying cabinet 3, transport mechanism and through-hole swing joint, sheet metal component 5 has been placed on the transport mechanism, the inside of drying cabinet 3 is provided with drying mechanism, wash through screw fixedly connected with elevator motor 6 on case 2's the top inner wall, through screw fixedly connected with welded plate 7 on elevator motor 6's the output shaft, screw fixedly connected with is passed through to welded plate 7's bottom and is scrubbed the mechanism, it installs two threaded rods 14 to rotate on washing case 2's the top inner wall, two threaded rods 14 all with welded plate 7 threaded connection, the equal sliding connection in both sides of wasing case 2 has fixture, two threaded rods 14 respectively with two fixture looks adaptations.
In this embodiment, scrubbing mechanism includes fixed box 8, motor 15, the worm 16, a plurality of cylinders 17, a plurality of square pole 20 and a plurality of cleaning brush 21, fixed box 8 passes through screw fixed connection with the bottom of welded plate 7, motor 15 passes through screw fixed connection on the top inner wall of fixed box 8, worm 16 rotates and installs on the both sides inner wall of fixed box 8, motor 15 and worm 16 looks adaptation, a plurality of cylinders 17 all rotate and install on fixed box 8, a plurality of cylinders 17 all with worm 16 looks adaptation, square pole 20 and the cylinder 17 sliding connection that corresponds, cleaning brush 21 passes through screw fixed connection with the bottom of the square pole 20 that corresponds, cleaning brush 21 cooperatees with sheet metal component 5, motor 15 drives worm 16 and rotates, worm 16 drives a plurality of cylinders 17 and rotates, cylinder 17 drives corresponding cleaning brush 21 through square pole 20 and rotates sheet metal component 5 and cleans.
In this embodiment, a first bevel gear is fixedly mounted on an output shaft of the motor 15 by welding, a second bevel gear is fixedly mounted on an outer side of the worm 16 by welding, the first bevel gear is engaged with the second bevel gear, worm gears 18 are fixedly mounted on outer sides of the plurality of cylinders 17 by welding, and the plurality of worm gears 18 are engaged with the worm 16.
In this embodiment, square groove has been seted up to cylinder 17's bottom, square pole 20 and the square groove sliding connection who corresponds, has same spring 19 through welded fastening installation between square pole 20 and the square groove that corresponds, and spring 19 can play the cushioning effect when cleaning brush 21 and sheet metal component 5 contact.
In this embodiment, fixture includes slide bar 13, adjust the pole 24, fixed block 12, adjusting bolt 25, a plurality of balls 22 and rack 28, slide bar 13 and 2 sliding connection of washing case, adjusting hole 27 has been seted up on slide bar 13, adjust pole 24 and adjusting hole 27 sliding connection, adjust pole 24 and fixed block 12 and pass through screw fixed connection, a plurality of balls 22 all embed in one side of fixed block 12, adjusting bolt 25 and slide bar 13 threaded connection, adjusting bolt 25 and adjusting pole 24 looks adaptation, loosen adjusting bolt 25, can adjust the position of adjusting pole 24, it drives fixed block 12 and remove to adjust adjusting pole 24, and then adjust the distance of fixed block 12 and sheet metal component 5, can be fixed to sheet metal component 5 of not unidimensional.
In this embodiment, the rack 28 is fixedly installed on one side of the sliding rod 13 by welding, the gears 23 are installed at the bottom ends of the two threaded rods 14 by welding, the gears 23 are engaged with the corresponding racks 28, the thread turning directions of the two threaded rods 14 are opposite, the welding plate 7 moves to drive the two threaded rods 14 to rotate, and the rotating directions of the two threaded rods 14 are opposite.
In this embodiment, wash one side of case 2 and fix and be provided with water tank 9, the intercommunication has water pump 10 on the water tank 9, the intercommunication has hose 11 on water pump 10's the delivery port, install a plurality of scavenge pipes 26 through welded fastening in the fixed box 8, a plurality of scavenge pipes 26 all are linked together with hose 11, there are two flexible bracing pieces 29 through welded fastening between the top inner wall of welded plate 7 and washing case 2, water pump 10 will clean water and send into inside a plurality of scavenge pipes 26 through hose 11.
In this embodiment, drying mechanism includes drying box 30, cartridge heater 31, heater strip 32 and air-blower 33, air-blower 33 passes through screw fixed connection at the top of drying cabinet 3, cartridge heater 31 passes through screw fixed connection on the top inner wall of drying cabinet 3, heater strip 32 passes through welded fastening and installs the inside at cartridge heater 31, the air outlet and the cartridge heater 31 of air-blower 33 are linked together, drying box 30 and cartridge heater 31 are fixed to be communicated, drying box 30's bottom is provided with a plurality of gas outlets, heater strip 32 converts the electric energy into heat energy, air-blower 33 blows and blows in inside drying box 30 with steam, drying box 30 dries sheet metal component 5.
In this embodiment, transport mechanism includes two backup pads 34, conveying motor 35, 36 and two transfer rollers are netted in the conveying, two transfer rollers rotate with two backup pads 34 respectively and are connected, 36 and two transfer roller transmissions are netted in the conveying, the end axle of one transfer roller in conveying motor 35 and two transfer rollers passes through screw fixed connection, conveying motor 35 drives 36 transmissions of conveying through two transfer rollers, conveying net 36 can drive sheet metal component 5 and remove.
The invention also provides a method for conveniently cleaning and drying the sheet metal part, which comprises the following steps:
s1: when the cleaning brush is used, electrical equipment is powered on and is controlled, a conventional controller can be selected, the sheet metal part 5 is placed at the top of the conveying net 6, the sheet metal part 5 is conveyed through the conveying mechanism and is decelerated when conveyed into the cleaning box 2, the lifting motor 6 pushes the welding plate 7 to move downwards, the welding plate 7 pushes the fixing box 8 to move downwards, the fixing box 8 drives the cleaning brushes 21 to be in contact with the sheet metal part 5, meanwhile, the welding plate 7 moves downwards to drive the two threaded rods 14 to rotate, the rotating directions of the two threaded rods 14 are opposite, the two threaded rods 14 respectively drive the two sliding rods 13 to approach each other through the two gears 23 and the two racks 28, the two sliding rods 13 respectively drive the two fixing blocks 12 to fix the sheet metal part 5 through the two adjusting rods 24, and the balls 22 are in contact with and extrusion with the sheet metal part 5 and can automatically fix the sheet metal part 5;
s2: the balls 22 play a sliding role when the sheet metal part 5 is in contact with the fixed block 12, so that the sheet metal part 5 can be conveyed under the action of the conveying mechanism, and the fixed block 12 cannot cause resistance to the sheet metal part 5 when the sheet metal part 5 is fixed, wherein the position of the adjusting rod 24 can be adjusted by loosening the adjusting bolt 25, the adjusting rod 24 drives the fixed block 12 to move, the distance between the fixed block 12 and the sheet metal part 5 is further adjusted, and the sheet metal parts 5 with different sizes can be fixed;
s3: the motor 15 is started, the motor 15 drives the worm 16 to rotate through the first bevel gear and the second bevel gear, the worm 16 drives the cylinders 17 to rotate through the worm gears 18, the cylinders 17 drive the corresponding cleaning brushes 21 to rotate through the square rods 20 to clean and polish the sheet metal part 5, rust can be removed, and the spring 19 can play a role in buffering when the cleaning brushes 21 are in contact with the sheet metal part 5;
s4: starting a water pump 10, conveying cleaning water into a plurality of cleaning pipes 26 through a hose 11 by the water pump 10, washing the sheet metal part 5 through the plurality of cleaning pipes 26, improving the cleaning effect, cleaning the sheet metal part 5 through a conveying mechanism while slowly conveying the sheet metal part, starting a lifting motor 6 reversely after the cleaning is finished, driving a plurality of cleaning brushes 21 to move upwards by a fixing box 8 to leave the sheet metal part 5, stopping a motor 15 and the water pump 10, and simultaneously driving two fixing blocks 12 to be away from each other by two sliding rods 13 respectively to release the sheet metal part 5;
s5: inside sheet metal component 5 got into drying cabinet 3, heater strip 32 converted electrical energy into heat energy, inside air-blower 33 blown into drying box 30 with steam, drying box 30 dried sheet metal component 5, can directly carry out drying, save time after wasing.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111744860B (en) * | 2020-07-07 | 2021-06-04 | 泉州台商投资区国进信息技术有限公司 | A device for cleaning and drying both sides of a board before painting |
| CN112276756A (en) * | 2020-08-25 | 2021-01-29 | 合肥高科科技股份有限公司 | Sheet metal part surface treatment device |
| CN112691965A (en) * | 2021-01-24 | 2021-04-23 | 南京意布米家具有限公司 | Keyboard automatic cleaning equipment |
| CN113926760B (en) * | 2021-08-31 | 2023-08-18 | 华能聊城热电有限公司 | Radiator cleaning device |
| CN113770075A (en) * | 2021-11-02 | 2021-12-10 | 中冶建工集团有限公司 | Guardrail cleaning mechanism |
| CN117553540A (en) * | 2023-11-01 | 2024-02-13 | 江西竣昌科技有限公司 | Automobile sheet metal cleaning and drying device |
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