CN111037256B - Three-in-one equipment for assembling and testing sun shield - Google Patents
Three-in-one equipment for assembling and testing sun shield Download PDFInfo
- Publication number
- CN111037256B CN111037256B CN201911389007.6A CN201911389007A CN111037256B CN 111037256 B CN111037256 B CN 111037256B CN 201911389007 A CN201911389007 A CN 201911389007A CN 111037256 B CN111037256 B CN 111037256B
- Authority
- CN
- China
- Prior art keywords
- cylinder
- driving
- mirror body
- pressing
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses a three-in-one equipment for assembling and testing a sun shield, which relates to the field of equipment for assembling the sun shield and comprises a frame, wherein a cutting and carrying mechanism for cutting a D-shaped ring and carrying cut scraps, a threading beam mechanism for threading a wire harness into the sun shield, a bent pipe positioning mechanism for positioning a bent pipe, rotating the bent pipe and carrying out torsion test, a sun shield positioning carrier mechanism for positioning the sun shield, a wire pressing mechanism for fixing wires and pressing the wires into a mirror body, a mirror body pressing mechanism for pressing the pressed wires into the sun shield, a flip mechanism for flip-up and conducting test of the sun shield mirror body are sequentially arranged on the frame from right to left, and a control panel for controlling the three-in-one equipment for assembling and testing the sun shield is further provided with a start button for starting the equipment and an emergency stop button for emergency stop equipment.
Description
Technical Field
The invention relates to the field of sunshading board assembling equipment, in particular to sunshading board assembling and testing three-in-one equipment.
Background
The sunshading board equipment in the current society needs artifical wiring harness, artifical elbow pipe of inserting, does torsion test alone, extravagant manpower and inefficiency, and the dynamics is different can make the elasticity degree that inserts the elbow pipe different when artifical elbow pipe of inserting, and the defective rate is high.
Disclosure of Invention
The technical problem solved by the invention is to provide the three-in-one equipment for assembling and testing the sun shield, which can realize automatic wire harness threading, automatic bent pipe inserting, automatic flip and automatic torsion test.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a sunshading board equipment test trinity equipment, which comprises a frame, cut transport mechanism, be used for wearing the pencil to the interior threading beam mechanism of sunshading board with cut D shape ring and will cut to have set gradually from right to left in the frame, be used for carrying out location to the return bend, rotatory bend and carry out torsion test's return bend positioning mechanism, be used for carrying out the sunshading board positioning carrier mechanism to the sunshading board, be used for with the line fixed and with the line push-in line wire pressing mechanism to the mirror body, be used for with the mirror body after the line pressing push-in mechanism and be used for carrying out flip and be used for carrying out the flip to the sunshading board mirror body and carry out conduction test's flip mechanism, still include the control panel that is used for controlling sunshading board equipment test trinity equipment's that is provided with the start button and be used for emergency stop equipment on the control panel, cut transport mechanism, threading beam mechanism, bend positioning mechanism, sunshading board positioning carrier mechanism, flip mechanism, mirror body and mirror body push-in the press down press mechanism are connected with control panel respectively, cut transport mechanism be used for cutting D shape ring and will cut the waste transport to the workbin after the line pressing mechanism, be used for carrying out the line pressing down to the mirror body and carrying out the test, the line pressing mechanism is used for carrying out the test to the clamp wire pressing mechanism to the clamp down the mirror body, the clamp positioning mechanism to be used for carrying out the test the clamp down the wire pressing mechanism to the clamp body.
Further is: the cutting and carrying mechanism comprises a cutting support frame, a cutting assembly for cutting a D-shaped ring and a carrying assembly for carrying waste after cutting are arranged on the cutting support frame, the cutting assembly comprises an upper cutter and a lower cutter for cutting the D-shaped ring, a first cylinder for driving the upper cutter to move up and down is arranged above the upper cutter, a second cylinder for driving the lower cutter to move up and down is arranged below the lower cutter, a pressing plate for pressing the product is arranged above one side of the cutting support frame, and a third cylinder for driving the pressing plate to move up and down is arranged above the pressing plate; the upper cutter and the lower cutter are used for cutting a D-shaped ring on the sun shield, the first cylinder is used for driving the upper cutter to move up and down, the second cylinder is used for driving the lower cutter to move up and down, the pressing plate is used for pressing the product to prevent the product from shaking, and the third cylinder is used for driving the pressing plate to move up and down so that the pressing plate presses or loosens the product;
The handling assembly comprises clamping jaws used for clamping waste after cutting, clamping jaw cylinders used for driving the clamping jaws to clamp or loosen are arranged on one sides of the clamping jaws, fourth cylinders used for driving the clamping jaw cylinders to horizontally move are arranged on one sides of the clamping jaw cylinders, first sliding blocks are arranged on one sides of the fourth cylinders, first sliding rails used for enabling the first sliding blocks to move up and down are arranged on one sides of the first sliding blocks, the first sliding blocks move up and down along the first sliding rails, waste boxes used for placing the waste after cutting are arranged on the cutting support frame and located below the clamping jaws, the first cylinders, the second cylinders, the third cylinders, the fourth cylinders and the clamping jaw cylinders are respectively connected with a control panel, the clamping jaws are used for clamping the waste after cutting, the clamping jaw cylinders are used for driving the clamping jaw cylinders to horizontally move, and the fourth cylinders are used for driving the clamping jaw cylinders to horizontally move to place the waste after cutting into the waste boxes.
Further is: the pipe bending positioning mechanism comprises a pipe bending support frame for supporting a pipe bending, a transmission shaft for transmitting torque is arranged on the pipe bending support frame, a pipe bending support seat for supporting the pipe bending is arranged at one end, close to the cutting and carrying mechanism, of the outer surface of the transmission shaft, a pipe bending groove for placing the pipe bending is arranged on the pipe bending support seat, a torque sensor for measuring the pipe bending torque is sleeved on the outer surface of the middle position of the transmission shaft, a first motor for driving the transmission shaft to rotate is arranged at one end, far away from the pipe bending support seat, of the transmission shaft, a second sliding block is fixedly connected onto the lower end face of the pipe bending support frame, a second sliding rail is arranged below the second sliding block, the second slider is along second slide rail horizontal migration, be located the return bend support frame in the frame and keep away from one side of cutting transport mechanism and be provided with fifth cylinder and the sixth cylinder that is used for driving return bend support frame horizontal migration, still including setting up first switch piece in the frame, fifth cylinder, sixth cylinder and first switch piece are connected with control panel respectively, torsion sensor is used for measuring the torsion of return bend, first motor rotates and drives the transmission shaft and rotate to drive rotatory insert in the sunshading board and carry out torsion test, fifth cylinder and sixth cylinder are used for driving return bend horizontal migration thereby insert in the sunshading board.
Further is: the threading beam mechanism comprises a threading beam frame, a driving wheel and a driven wheel for straightening a wire harness are arranged on the threading beam frame, a second motor for driving the driving wheel to rotate is arranged at the rear of the driving wheel on the threading beam frame, a third sliding block for driving the driven wheel to horizontally move is arranged at one side of the driven wheel, which is far away from the driving wheel, on the threading beam frame, a third sliding rail for horizontally moving the third sliding block is arranged at the rear of the third sliding block, the third sliding block horizontally moves along the third sliding rail, a seventh air cylinder for driving the third sliding block to horizontally move is arranged at one side, which is far away from the driven wheel, of the third sliding block, the seventh air cylinder is connected with the third sliding block through a fixed connecting piece, a wire harness mounting seat for mounting the upper end of a wire harness is arranged above the driving wheel and the driven wheel on the threading beam frame, a fourth sliding block is arranged at one side, which is far away from the wire harness, of the wire harness mounting seat, a fourth sliding rail for the fourth sliding block to slide up and down is arranged on one side of the fourth sliding block far away from the wire harness installation seat, the fourth sliding block moves up and down along the fourth sliding rail, a servo module for driving the fourth sliding block to move up and down is arranged on one side of the fourth sliding block, an eighth air cylinder for driving the driving wheel and the driven wheel to move up and down is arranged below the driving wheel and the driven wheel on the rack, a screw rod for driving the eighth air cylinder to move horizontally is arranged below the eighth air cylinder, a third motor for driving the screw rod to rotate is arranged on one side of the screw rod, the screw rod is connected with the third motor in a rotating way, the second motor, the third motor, the seventh air cylinder and the eighth air cylinder are respectively connected with a control panel, the driving wheel and the driven wheel are matched with each other to straighten the wire harness so that the wire harness can conveniently penetrate into the sun shield, the second motor rotates to drive the driving wheel to rotate so as to drive the driven wheel to rotate and straighten the wire harness, the seventh air cylinder is used for driving the third sliding block so as to drive the driven wheel to horizontally move along the third sliding rail, the servo module is used for driving the fourth sliding block so as to drive the wire harness to vertically move along the fourth sliding rail, the eighth air cylinder is used for driving the driving wheel and the driven wheel to vertically move, and the third motor rotates to drive the lead screw to rotate so as to drive the wire harness to longitudinally move.
Further is: the sun shield positioning carrier mechanism comprises a sun shield supporting seat which is arranged on the rack and used for placing a sun shield, a positioning block used for positioning the sun shield is arranged on the sun shield supporting seat, the position of the positioning block is adjustable, the positioning block is used for positioning the sun shield, and the position of the positioning block can be adjusted according to the actual condition of a product so as to be positioned.
Further is: the wire pressing mechanism comprises a mirror body groove for placing a mirror body, 2 cylinder groups for clamping a wire harness are arranged at the middle position of the lower end of the mirror body groove, each cylinder group comprises two cylinders which are symmetrically arranged, a ninth cylinder for driving the cylinder groups to move up and down is arranged below each cylinder group, the wire pressing mechanism further comprises a second switch piece arranged on a frame, the ninth cylinder and the second switch piece are respectively connected with a control panel, the cylinder groups are used for clamping the wire harness, and the ninth cylinder is used for driving the cylinder groups to clamp the wire harness to move up and down so as to push the wire harness into the clamping groove of the mirror body, so that wire pressing is achieved.
Further is: the mirror body pushing mechanism comprises a pressing block which is arranged on the frame and is positioned above the mirror body groove and used for pressing the mirror body, a suction nozzle used for sucking the mirror body is arranged on the lower end face of the pressing block, a tenth cylinder used for driving the pressing block to move up and down is fixedly connected to the frame and positioned above the pressing block, an eleventh cylinder used for driving the tenth cylinder to move horizontally is arranged above the tenth cylinder, the tenth cylinder and the eleventh cylinder are respectively connected with the control panel, the suction nozzle is used for sucking the mirror body, the tenth cylinder is used for driving the pressing block to move up and down, and the eleventh cylinder is used for driving the tenth cylinder to move horizontally to the sun shield positioning carrier mechanism.
Further is: the turnover mechanism comprises a turnover rod, a first fixed block and a second fixed block are respectively arranged at two ends of the turnover rod, the first fixed block is arranged at one end of the turnover rod, which is close to the mirror body pressing mechanism, the second fixed block is arranged at one end of the turnover rod, which is far away from the mirror body pressing mechanism, a sucker used for sucking the mirror body is arranged on the lower end face of the first fixed block, a twelfth cylinder and a thirteenth cylinder used for driving the turnover rod to turn are arranged at one side of the second fixed block, which is far away from the turnover rod, and the turnover mechanism further comprises plugs used for conducting tests, the plugs are arranged at two ends of a mirror body groove, the twelfth cylinder and the thirteenth cylinder are respectively connected with a control panel, the sucker is used for sucking the mirror body, and the twelfth cylinder and the thirteenth cylinder are matched to drive the turnover rod to overturn so as to drive the sucker to suck the mirror body cover for conducting tests.
The beneficial effects of the invention are as follows: the invention can realize automatic wire harness threading, bent pipe inserting, automatic turning and torsion testing, the cutting and carrying mechanism is used for cutting the D-shaped ring and carrying the cut waste to the waste box, the wire harness threading mechanism is used for threading the wire harness into the sun shield, the bent pipe positioning mechanism is used for positioning the bent pipe, rotating the bent pipe inserting and carrying out the torsion testing, the sun shield positioning carrier mechanism is used for positioning the sun shield, the wire pressing mechanism is used for fixing the wire and pressing the wire into the lens body, the lens body pressing mechanism is used for pressing the pressed lens body into the sun shield, and the turning cover mechanism is used for turning over the sun shield lens body and carrying out the conduction testing.
Drawings
FIG. 1 is a schematic view of a three-in-one device for assembling and testing a sun visor;
FIG. 2 is a schematic view of a cutting and transporting mechanism;
FIG. 3 is a schematic structural view of a bent pipe positioning mechanism;
FIG. 4 is a schematic view of the structure of the harness mechanism;
fig. 5 is a schematic structural view of a sun visor positioning carrier mechanism;
FIG. 6 is a schematic structural view of a wire pressing mechanism;
FIG. 7 is a schematic view of a mirror-down mechanism;
FIG. 8 is a schematic diagram of a flip mechanism;
Marked in the figure as: 1. a frame; 2. a control panel; 3. a cutting and carrying mechanism; 4. a threading mechanism; 5. the bent pipe positioning mechanism; 6. a sun visor positioning carrier mechanism; 7. a flip mechanism; 8. a wire pressing mechanism; 9. a mirror body pressing mechanism; 301. cutting a supporting frame; 302. a lower cutter; 303. a first cylinder; 304. a second cylinder; 305. pressing the plate; 306. a third cylinder; 307. a clamping jaw; 308. a clamping jaw cylinder; 309. a fourth cylinder; 310. a first slider; 311. a first slide rail; 312. a waste bin; 401. threading a wire harness frame; 402. a driving wheel; 403. driven wheel; 404. a third slider; 405. a seventh cylinder; 406. a fourth slider; 407. a fourth slide rail; 408. a servo module; 501. a bent pipe support frame; 502. a transmission shaft; 503. a bent pipe supporting seat; 504. a torsion sensor; 505. a first motor; 601. a sun shield support; 602. a positioning block; 701. turning over the rod; 702. a first fixed block; 703. a second fixed block; 704. a suction cup; 705. a twelfth cylinder; 706. a thirteenth cylinder; 801. a mirror body groove; 802. a cylinder group; 901. briquetting; 902. and a tenth cylinder.
Detailed Description
The invention is further described below with reference to the drawings and the detailed description.
The three-in-one equipment for assembling and testing the sun shield shown in fig. 1 comprises a frame 1, a cutting and carrying mechanism 3 for cutting a D-shaped ring and carrying waste after cutting, a threading beam mechanism 4 for threading a wire harness into the sun shield, a bent pipe positioning mechanism 5 for positioning the bent pipe, rotating the bent pipe and carrying out torsion test, a sun shield positioning carrier mechanism 6 for positioning the sun shield, a wire pressing mechanism 8 for fixing wires and pressing the wires into a mirror body, a mirror body pressing mechanism 9 for pressing the pressed mirror body into the sun shield, a flip mechanism 7 for flip and conducting test on the sun shield mirror body, and a control panel 2 for controlling the three-in-one equipment for assembling and testing the sun shield, wherein the control panel 2 is provided with a start button for starting the equipment and an emergency stop button for emergency stop equipment, the cutting and carrying mechanism 3, the threading beam mechanism 4, the bent pipe positioning mechanism 5, the sun shield positioning carrier mechanism 6, the flip mechanism 7, the wire pressing mechanism 8 and the mirror body pressing mechanism 9 are respectively connected with the control panel 2, the cutting and carrying mechanism 3 is used for cutting a D-shaped ring and carrying the cut waste material to the waste box 312, the threading beam mechanism 4 is used for penetrating the wire harness into the sun shield, the bent pipe positioning mechanism 5 is used for positioning the bent pipe, rotationally inserting the bent pipe and performing torsion test, the sun shield positioning carrier mechanism 6 is used for positioning the sun shield, the wire pressing mechanism 8 is used for fixing the wire and pressing the wire into the mirror body, the mirror body pressing mechanism 9 is used for pressing the pressed mirror body into the sun shield, the flip mechanism 7 is used for flip-cover the sun shield mirror body and performing conduction test, the sun shield and the mirror body are products, and the control panel comprises a controller, wherein the controller can be KY02S-MAM-100 or KY02S-MAM-200, and KY02S-MAM-200 is selected in the embodiment.
On the basis of the above, as shown in fig. 2, the cutting and carrying mechanism 3 comprises a cutting support frame 301, a cutting assembly for cutting a D-shaped ring and a carrying assembly for carrying waste after cutting are arranged on the cutting support frame 301, the cutting assembly comprises an upper cutter and a lower cutter 302 for cutting the D-shaped ring, a first air cylinder 303 for driving the upper cutter to move up and down is arranged above the upper cutter, a second air cylinder 304 for driving the lower cutter 302 to move up and down is arranged below the lower cutter 302, a pressing plate 305 for pressing the product is arranged above the product on one side of the cutting support frame 301, and a third air cylinder 306 for driving the pressing plate 305 to move up and down is arranged above the pressing plate 305; the upper cutter and the lower cutter 302 are used for cutting a D-shaped ring on the sun shield, the first air cylinder 303 is used for driving the upper cutter to move up and down, the second air cylinder 304 is used for driving the lower cutter 302 to move up and down, the pressing plate 305 is used for pressing a product to prevent the product from shaking, and the third air cylinder 306 is used for driving the pressing plate 305 to move up and down so that the pressing plate 305 presses or releases the product;
The handling assembly comprises clamping jaws 307 used for clamping cut waste materials, a clamping jaw cylinder 308 used for driving the clamping jaws 307 to clamp or unclamp is arranged on one side of the clamping jaws 307, a fourth cylinder 309 used for driving the clamping jaw cylinder 308 to move horizontally is arranged on one side of the clamping jaw cylinder 308 away from the clamping jaws 307, a first sliding block 310 is arranged on one side of the fourth cylinder 309, a first sliding rail 311 used for driving the first sliding block 310 to move up and down is arranged on one side of the first sliding block 310 away from the fourth cylinder 309, the first sliding block 310 moves up and down along the first sliding rail 311, a waste box 312 used for placing cut waste materials and arranged below the clamping jaws 307 on the cutting support frame 301 is further arranged on one side of the clamping jaws 303, the second cylinder 304, the third cylinder 306, the fourth cylinder 309 and the fourth cylinder 308 are respectively connected with the control panel 2, the clamping jaws 307 are used for driving the clamping cut waste materials to clamp or unclamp, and the fourth cylinder 309 is used for driving the clamping jaws 308 to move horizontally to place the waste materials 312 into the waste box.
On the basis, as shown in fig. 3, the pipe bending positioning mechanism 5 comprises a pipe bending support frame 501 for supporting a pipe bending, a transmission shaft 502 for transmitting torque is arranged on the pipe bending support frame 501, a pipe bending support seat 503 for supporting the pipe bending is arranged on one end, close to the cutting and conveying mechanism 3, of the outer surface of the transmission shaft 502, a pipe bending groove for placing the pipe bending is arranged on the pipe bending support seat 503, a torque sensor 504 for measuring the torque of the pipe bending is sleeved on the outer surface of the middle position of the transmission shaft 502, a first motor 505 for driving the transmission shaft 502 to rotate is arranged at one end, far away from the pipe bending support seat 503, of the transmission shaft 502, a second sliding block is fixedly connected to the lower end surface of the pipe bending support frame 501, a second sliding rail is arranged below the second sliding block, the second sliding block horizontally moves along the second sliding rail, a fifth cylinder and a sixth cylinder for driving the pipe bending support frame 501 to horizontally move are arranged on one side, far away from the cutting and conveying mechanism 3, of the pipe bending support frame 1, the first cylinder, the sixth cylinder and the first switch member are sleeved on the frame 1, the first cylinder and the first cylinder are respectively connected with the first switch member for driving the torque sensor 532 to be inserted into the pipe bending sensor, and the second cylinder is used for driving the torque sensor to rotate 4364 to be used for driving the pipe bending sensor to rotate, so that a sun-shielding plate can be inserted into the pipe bending sensor is in the pipe bending sensor or the pipe bending sensor is used for measuring case and can be used for measuring the torque sensor.
On the basis of the above, as shown in fig. 4, the threading mechanism 4 comprises a threading frame 401, a driven wheel 403 and a driving wheel 402 for straightening the wire harness are arranged on the threading frame 401, a second motor for driving the driving wheel 402 to rotate is arranged on the threading frame 401 and positioned behind the driving wheel 402, a third sliding block 404 for driving the driven wheel 403 to horizontally move is arranged on the threading frame 401 and positioned on one side of the driven wheel 403 far away from the driving wheel 402, a third sliding rail for horizontally moving the third sliding block 404 is arranged behind the third sliding block 404, the third sliding block 404 horizontally moves along the third sliding rail, a seventh air cylinder 405 for driving the third sliding block 404 to horizontally move is arranged on one side of the third sliding block 404 far away from the driven wheel 403, the seventh air cylinder 405 and the third sliding block 404 are connected through a fixed connecting piece, the threading beam frame 401 is provided with a wire harness installation seat used for installing the upper end of a wire harness above the driving wheel 402 and the driven wheel 403, one side, far away from the wire harness, of the wire harness installation seat is provided with a fourth sliding block 406, one side, far away from the wire harness installation seat, of the fourth sliding block 406 is provided with a fourth sliding rail 407 for the fourth sliding block 406 to slide up and down, the fourth sliding block 406 moves up and down along the fourth sliding rail 407, one side of the fourth sliding block 406 is provided with a servo module 408 used for driving the fourth sliding block 406 to move up and down, the lower part, located between the driving wheel 402 and the driven wheel 403, of the frame 1 is provided with an eighth cylinder used for driving the driving wheel 402 and the driven wheel 403 to move up and down, the lower part of the eighth cylinder is provided with a screw rod used for driving the eighth cylinder to move horizontally, one side of the screw rod is provided with a third motor used for driving the screw rod to rotate, the screw rod is connected with the third motor in a rotating way, and the second motor, the third motor, the seventh cylinder 405 and the eighth cylinder are respectively connected with the control panel 2, the driving wheel 402 and the driven wheel 403 are matched to straighten the wire harness so that the wire harness conveniently penetrates into the sun shield, the second motor rotates to drive the driving wheel 402 to rotate to drive the driven wheel 403 to rotate so as to straighten the wire harness, the seventh cylinder 405 is used for driving the third sliding block 404 to drive the driven wheel 403 to horizontally move along the third sliding rail, the servo module 408 is used for driving the fourth sliding block 406 to drive the wire harness to vertically move along the fourth sliding rail 407, the eighth cylinder is used for driving the driving wheel 402 and the driven wheel 403 to vertically move, and the third motor rotates to drive the lead screw to rotate so as to drive the wire harness to longitudinally move.
On the basis of the above, as shown in fig. 5, the sun visor positioning carrier mechanism 6 includes a sun visor support seat 601 disposed on the frame 1 and used for placing a sun visor, a positioning block 602 used for positioning the sun visor is disposed on the sun visor support seat 601, the position of the positioning block 602 is adjustable, the positioning block 602 is used for positioning the sun visor, and the position of the positioning block 602 can be adjusted according to the actual condition of the product so as to perform positioning.
On the basis of the above, as shown in fig. 6, the wire pressing mechanism 8 comprises a mirror body groove 801 for placing a mirror body, 2 cylinder groups 802 for clamping a wire harness are arranged at the middle position of the lower end of the mirror body groove 801, each cylinder group 802 comprises two symmetrically arranged cylinders, a ninth cylinder for driving the cylinder groups 802 to move up and down is arranged below each cylinder group 802, the wire pressing mechanism further comprises a second switch piece arranged on the frame 1, the ninth cylinder and the second switch piece are respectively connected with the control panel 2, each cylinder group 802 is used for clamping the wire harness, and each ninth cylinder is used for driving the cylinder groups 802 to clamp the wire harness to move up and down so as to push the wire harness into the clamping groove of the mirror body, so that wire pressing is achieved.
On the basis of the above, as shown in fig. 7, the mirror body pressing mechanism 9 includes a pressing block 901 for pressing the mirror body, which is disposed above the mirror body groove 801 on the frame 1, a suction nozzle for sucking the mirror body is disposed on the lower end surface of the pressing block 901, a tenth cylinder 902 for driving the pressing block 901 to move up and down is fixedly connected to the frame 1 above the pressing block 901, an eleventh cylinder for driving the tenth cylinder 902 to move horizontally is disposed above the tenth cylinder 902, the tenth cylinder 902 and the eleventh cylinder are respectively connected with the control panel 2, the suction nozzle is used for sucking the mirror body, the tenth cylinder 902 is used for driving the pressing block 901 to move up and down, and the eleventh cylinder is used for driving the tenth cylinder 902 to move horizontally to the sun visor positioning carrier mechanism 6.
On the basis of the above, as shown in fig. 8, the flip mechanism 7 includes a flip lever 701, two ends of the flip lever 701 are respectively provided with a first fixing block 702 and a second fixing block 703, the first fixing block 702 is disposed at one end of the flip lever 701 close to the mirror body pressing mechanism 9, the second fixing block 703 is disposed at one end of the flip lever 701 far away from the mirror body pressing mechanism 9, a suction cup 704 for sucking the mirror body is disposed on a lower end surface of the first fixing block 702, a twelfth cylinder 705 and a thirteenth cylinder 706 for driving the flip lever 701 to flip are disposed at one side of the second fixing block 703 far away from the flip lever 701, and plugs for conducting tests are disposed at two ends of the mirror body groove 801, the twelfth cylinder 705 and the thirteenth cylinder 706 are respectively connected with the control panel 2, and the suction cup 704 and the thirteenth cylinder 706 cooperate to drive the flip lever to flip cover so as to suck the mirror body cover, thereby facilitating conducting tests.
On the basis of the above, firstly, a start button is started, the cutting and carrying mechanism 3 cuts a D-shaped ring and carries cut scraps to a scraps box 312, then one end of a wire harness with a plug is manually installed on a wire harness installation seat, the other end of the wire harness is placed between a driving wheel 402 and a driven wheel 403, the servo module 408 drives the wire harness to move upwards, simultaneously the driving wheel 402 and the driven wheel 403 rotate to straighten the wire harness, then the bent pipe is manually installed in a bent pipe groove, a sun shield is placed on a sun shield positioning carrier mechanism 6, the fifth cylinder and the sixth cylinder drive the bent pipe to horizontally move to the sun shield and insert the bent pipe into the sun shield, then the first motor 505 rotates to drive a transmission shaft 502 to rotate so as to drive the bent pipe to rotate for torsion test, the first motor 505 stops rotating after torsion test is completed, then the third motor rotates to drive the screw rod to rotate so as to drive the wire harness to move forward to the sun shield, then the servo module 408 drives the wire harness to move downwards, meanwhile, the driving wheel 402 and the driven wheel 403 rotate to drive the wire harness to downwards into the bent pipe hole to finish wire harness threading, then the seventh air cylinder 405 drives the driven wheel 403 to move away from the driving wheel 402, at the moment, the driving wheel 402 and the driven wheel 403 loosen the wire harness, then the third motor rotates to drive the screw rod to drive the wire harness to move away from the sun shield, then the servo module 408 moves upwards, then the sun shield for wire harness threading is manually taken down, then the sun shield for wire harness threading is manually placed at the position of the wire pressing mechanism 8, one end of the wire harness on the sun shield without a plug is placed between the two air cylinders on the wire pressing mechanism 8, a mirror body is placed in the mirror body groove 801, then the second switch piece is opened, then the tenth cylinder 902 drives the pressing block 901 to move downwards to press the mirror body, then the ninth cylinder drives the cylinder group 802 to drive the wire harness to push upwards, the wire harness is pushed out into the clamping groove of the mirror body, the suction nozzle sucks the mirror body, then the eleventh cylinder drives the mirror body to move forwards to the sun shield, the tenth cylinder 902 drives the mirror body to move downwards and press the mirror body into the sun shield, then the tenth cylinder 902 and the eleventh cylinder cooperate to cover the cover of the mirror body, then the twelfth cylinder 705 and the thirteenth cylinder 706 cooperate to drive the turning rod 701 to drive the sucker 704 sucking the cover of the mirror body to turn over so as to turn over and cover the cover of the mirror body, and conducting test is carried out while the cover of the mirror body turns over, so repeated work is carried out.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.
Claims (3)
1. Sun visor board equipment test trinity equipment, including frame (1), its characterized in that: the machine frame (1) is sequentially provided with a cutting and carrying mechanism (3) for cutting a D-shaped ring and carrying cut scraps, a threading beam mechanism (4) for threading a wire harness into a sunshade plate, a bent pipe positioning mechanism (5) for positioning and rotating the bent pipe and performing torsion test, a sunshade plate positioning carrier mechanism (6) for positioning the sunshade plate, a wire pressing mechanism (8) for fixing wires and pressing the wires into a mirror body, a mirror body pressing mechanism (9) for pressing the pressed mirror body into the sunshade plate and a flip mechanism (7) for flip-up and conducting test of the sunshade plate mirror body from right to left,
The automatic sun-shading device is characterized by further comprising a control panel (2) for controlling the sun-shading board assembly and test three-in-one device, wherein a starting button for starting the device and an emergency stop button for emergency stopping the device are arranged on the control panel (2), and the cutting and carrying mechanism (3), the threading mechanism (4), the elbow positioning mechanism (5), the sun-shading board positioning carrier mechanism (6), the flip mechanism (7), the line pressing mechanism (8) and the mirror body pressing mechanism (9) are respectively connected with the control panel (2);
The cutting and carrying mechanism (3) comprises a cutting support frame (301), a cutting assembly for cutting a D-shaped ring and a carrying assembly for carrying waste after cutting are arranged on the cutting support frame (301), the cutting assembly comprises an upper cutter and a lower cutter (302) for cutting the D-shaped ring, a first air cylinder (303) for driving the upper cutter to move up and down is arranged above the upper cutter, a second air cylinder (304) for driving the lower cutter (302) to move up and down is arranged below the lower cutter (302), a pressing plate (305) for pressing the product is arranged above one side of the cutting support frame (301), and a third air cylinder (306) for driving the pressing plate (305) to move up and down is arranged above the pressing plate (305);
The carrying assembly comprises clamping jaws (307) used for clamping cut waste, a clamping jaw cylinder (308) used for driving the clamping jaws (307) to clamp or loosen is arranged on one side of the clamping jaws (307), a fourth cylinder (309) used for driving the clamping jaw cylinder (308) to move horizontally is arranged on one side of the clamping jaw cylinder (308) away from the clamping jaws (307), a first sliding block (310) is arranged on one side of the fourth cylinder (309), the first sliding block (310) is provided with a first sliding rail (311) used for enabling the first sliding block (310) to move up and down on one side of the first sliding block (310) away from the fourth cylinder (309), the first sliding block (310) moves up and down along the first sliding rail (311), and a waste box (312) used for placing the cut waste is arranged on the cutting support frame (301) and located below the clamping jaws (307), and the first cylinder (303), the second cylinder (304), the third cylinder (306), the fourth cylinder (309) and the clamping jaw (308) are respectively connected with the control panel (2);
The threading beam mechanism (4) comprises a threading beam frame (401), a driving wheel (402) and a driven wheel (403) for straightening a wire harness are arranged on the threading beam frame (401), a second motor for driving the driving wheel (402) to rotate is arranged at the rear of the driving wheel (402) on the threading beam frame (401), a third sliding block (404) for driving the driven wheel (403) to horizontally move is arranged at one side of the driven wheel (403) on the threading beam frame (401) which is far away from the driving wheel (402), a third sliding rail for horizontally moving the third sliding block (404) is arranged at the rear of the third sliding block (404), a seventh air cylinder (405) for driving the third sliding block (404) to horizontally move is arranged at one side of the third sliding block (404) which is far away from the driven wheel (403), a fourth wire harness seat (406) is arranged at the upper side of the threading beam frame (401) which is far away from the fourth sliding block (406) and is arranged at the upper side of the fourth wire harness seat, the fourth sliding block (406) moves up and down along a fourth sliding rail (407), one side of the fourth sliding block (406) is provided with a servo module (408) for driving the fourth sliding block (406) to move up and down, an eighth cylinder for driving the driving wheel (402) and the driven wheel (403) to move up and down is arranged below the driving wheel (402) and the driven wheel (403) on the frame (1), a screw rod for driving the eighth cylinder to move horizontally is arranged below the eighth cylinder, one side of the screw rod is provided with a third motor for driving the screw rod to rotate, the screw rod is rotationally connected with the third motor, and the second motor, the third motor, the seventh cylinder (405) and the eighth cylinder are respectively connected with the control panel (2);
The wire pressing mechanism (8) comprises a mirror body groove (801) for placing a mirror body, 2 air cylinder groups (802) for clamping a wire harness are arranged at the middle position of the lower end of the mirror body groove (801), each air cylinder group (802) comprises two symmetrically arranged air cylinders, a ninth air cylinder for driving the air cylinder groups (802) to move up and down is arranged below each air cylinder group (802), and the wire pressing mechanism further comprises a second switch piece arranged on the frame (1), and the ninth air cylinder and the second switch piece are respectively connected with the control panel (2);
The mirror body pushing mechanism (9) comprises a pressing block (901) which is arranged on the frame (1) and is positioned above the mirror body groove (801) and used for pushing the mirror body, a suction nozzle used for sucking the mirror body is arranged on the lower end face of the pressing block (901), a tenth air cylinder (902) used for driving the pressing block (901) to move up and down is fixedly connected to the frame (1) and positioned above the pressing block (901), an eleventh air cylinder used for driving the tenth air cylinder (902) to move horizontally is arranged above the tenth air cylinder (902), and the tenth air cylinder (902) and the eleventh air cylinder are respectively connected with the control panel (2);
The flip mechanism (7) comprises a flip rod (701), a first fixing block (702) and a second fixing block (703) are respectively arranged at two ends of the flip rod (701), the first fixing block (702) is arranged at one end, close to the mirror body pressing mechanism (9), of the flip rod (701), the second fixing block (703) is arranged at one end, far away from the mirror body pressing mechanism (9), of the flip rod (701), a sucker (704) used for sucking a mirror body is arranged on the lower end face of the first fixing block (702), a twelfth cylinder (705) and a thirteenth cylinder (706) used for driving the flip rod (701) to turn are arranged at one side, far away from the flip rod (701), of the second fixing block (703), and the twelfth cylinder (705) and the thirteenth cylinder (706) are further arranged at two ends of the mirror body groove (801) and are respectively connected with the control panel (2) for conducting tests.
2. The visor assembly test three-in-one device of claim 1, wherein: the utility model provides a bent pipe positioning mechanism (5) is including being used for supporting bent pipe support frame (501), be provided with on bent pipe support frame (501) transmission shaft (502) that are used for transmission moment of torsion, be provided with on the surface of transmission shaft (502) near the one end of cutting transport mechanism (3) and be used for supporting bent pipe supporting seat (503), be provided with on bent pipe supporting seat (503) and be used for placing the return bend pipe groove of return bend, the surface cover of transmission shaft (502) intermediate position department is equipped with torsion sensor (504) that are used for measuring the return bend torsion, one end that transmission shaft (502) kept away from bent pipe supporting seat (503) is provided with first motor (505) that are used for driving transmission shaft (502) pivoted, fixedly connected with second slider on the lower terminal surface of bent pipe support frame (501), the below of second slider is provided with the second slide rail, one side that is located bent pipe support frame (501) and keep away from cutting transport mechanism (3) is provided with fifth cylinder and sixth cylinder (1) that are used for driving support frame (501) horizontal migration, still including setting up first cylinder (2) and fifth cylinder (2) respectively.
3. The visor assembly test three-in-one device of claim 1, wherein: the sun shield positioning carrier mechanism (6) comprises a sun shield supporting seat (601) which is arranged on the frame (1) and used for placing a sun shield, a positioning block (602) used for positioning the sun shield is arranged on the sun shield supporting seat (601), and the position of the positioning block (602) is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911389007.6A CN111037256B (en) | 2019-12-30 | 2019-12-30 | Three-in-one equipment for assembling and testing sun shield |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911389007.6A CN111037256B (en) | 2019-12-30 | 2019-12-30 | Three-in-one equipment for assembling and testing sun shield |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111037256A CN111037256A (en) | 2020-04-21 |
| CN111037256B true CN111037256B (en) | 2024-10-11 |
Family
ID=70241343
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911389007.6A Active CN111037256B (en) | 2019-12-30 | 2019-12-30 | Three-in-one equipment for assembling and testing sun shield |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111037256B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112276880B (en) * | 2020-09-03 | 2024-11-26 | 北京航天斯达科技有限公司 | Device and method for automatic wire harness press-fit monitoring |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211614787U (en) * | 2019-12-30 | 2020-10-02 | 昆山华誉自动化科技有限公司 | Three-in-one equipment for assembling and testing sun shield |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT5010U1 (en) * | 2000-12-07 | 2002-02-25 | Steyr Daimler Puch Ag | METHOD AND DEVICE FOR ASSEMBLING A VEHICLE DOOR |
| CN203103737U (en) * | 2013-02-05 | 2013-07-31 | 昆山市佰奥自动化设备科技有限公司 | Line feeding mechanism for full-automatic terminal pressing machine with three core lines |
| CN204495498U (en) * | 2015-03-11 | 2015-07-22 | 上海子元汽车零部件有限公司 | A kind of installation of automobile sunvisor bracket and torque force testing device |
| CN105414919B (en) * | 2015-12-21 | 2017-10-10 | 上海凡峨汽车内饰件制品有限公司 | The assembling of support bar and hinge and detection integrated apparatus for automotive sunshade panel |
| CN208374678U (en) * | 2018-03-30 | 2019-01-15 | 昆山华誉自动化科技有限公司 | Solenoid valve block installation |
-
2019
- 2019-12-30 CN CN201911389007.6A patent/CN111037256B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211614787U (en) * | 2019-12-30 | 2020-10-02 | 昆山华誉自动化科技有限公司 | Three-in-one equipment for assembling and testing sun shield |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111037256A (en) | 2020-04-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108597686B (en) | Flexible flat cable tube processing machine capable of accurately pasting glue | |
| CN108995932B (en) | Automatic mobile phone face shell sheet labeling equipment | |
| CN108808420B (en) | Double-end wire stripping presses terminal to wear to mould shell machine | |
| CN204424667U (en) | Full-automatic cable terminal press | |
| CN106981808B (en) | Coaxial line double-end automatic terminal crimping machine | |
| CN209844177U (en) | Full-automatic multi-core wire single-end terminal crimping machine | |
| CN103078234A (en) | Cable feeding mechanism for three-core cable automatic terminal pressing machine | |
| CN112828571B (en) | Automatic wire plugging machine | |
| CN205060766U (en) | Automatic feeding device | |
| CN207118107U (en) | A kind of FPC soft arranging wires automatic insertion machine | |
| CN210414658U (en) | Cutting machine for producing mobile phone protective film | |
| CN108417900A (en) | A kind of lithium battery glue plastering machine | |
| CN111687638A (en) | Indicator lamp assembly quality | |
| CN111037256B (en) | Three-in-one equipment for assembling and testing sun shield | |
| TWM463249U (en) | Plastic film towing apparatus | |
| CN208361514U (en) | A kind of braid capacitor adhesive tape adhering machine | |
| CN110544857B (en) | Connecting wire sleeve penetrating, terminal crimping and tin dipping integrated machine | |
| CN211614787U (en) | Three-in-one equipment for assembling and testing sun shield | |
| CN105312717A (en) | Conveying system of cable tinning machine with automatic loading and unloading functions | |
| CN218809472U (en) | Motor pastes electrically conductive sticky tape production line on line | |
| CN111509520B (en) | Terminal assembly machine | |
| CN211759767U (en) | DC line 90-degree elbow automatic tin soldering machine | |
| CN205057252U (en) | Input -output system of tin machine on cable | |
| CN108274538B (en) | Edge sawing equipment | |
| CN110936555A (en) | Automatic detection, punching and collection equipment for ribbon |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |