CN111017521B - Fully automatic hydrogen removal production equipment - Google Patents
Fully automatic hydrogen removal production equipmentInfo
- Publication number
- CN111017521B CN111017521B CN201911426151.2A CN201911426151A CN111017521B CN 111017521 B CN111017521 B CN 111017521B CN 201911426151 A CN201911426151 A CN 201911426151A CN 111017521 B CN111017521 B CN 111017521B
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- Prior art keywords
- dehydrogenation
- conveying
- basket
- longitudinal
- material basket
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Specific Conveyance Elements (AREA)
Abstract
本发明公开一种全自动除氢生产设备，包括料篮、横向运输装置、若干除氢装置、若干纵向运输装置、若干堆叠装置及若干转移机构，所述料篮用于装载需要除氢的工件；所述横向运输装置用于来回运送所述料篮；所述除氢装置对输送来的所述料篮内的工件进行除氢；所述纵向运输装置设置于所述横向运输装置一侧与所述除氢装置的进口之间；所述堆叠装置设置于所述纵向运输装置之上，以将多个所述料篮呈竖向地堆叠；所述转移机构设置于所述横向运输装置的下方，以将所述横向运输装置上的所述料篮转移到所述纵向运输装置上。本发明全自动除氢生产设备具有全自动化生产，极大地提高生产效率，有利用大批量生产，降低生产成体的优点。
The present invention discloses a fully automatic dehydrogenation production equipment, including a material basket, a transverse transport device, a plurality of dehydrogenation devices, a plurality of longitudinal transport devices, a plurality of stacking devices and a plurality of transfer mechanisms. The material basket is used to load workpieces that need dehydrogenation; the transverse transport device is used to transport the material basket back and forth; the dehydrogenation device dehydrogenates the workpieces in the material basket; the longitudinal transport device is arranged between one side of the transverse transport device and the inlet of the dehydrogenation device; the stacking device is arranged above the longitudinal transport device to stack multiple material baskets vertically; the transfer mechanism is arranged below the transverse transport device to transfer the material basket on the transverse transport device to the longitudinal transport device. The fully automatic dehydrogenation production equipment of the present invention has the advantages of fully automated production, greatly improving production efficiency, utilizing mass production, and reducing production costs.
Description
Technical Field
The invention relates to a dehydrogenation production device, in particular to a full-automatic dehydrogenation production device.
Background
The automobile structural member is generally made of an alloy material, and the alloy material is provided with hydrogen after being processed, and the hydrogen can cause the alloy material to be brittle and easy to break, so that the safety of the automobile is affected. Therefore, the automotive structural member needs to be subjected to a dehydrogenation treatment after being processed. The dehydrogenation treatment is a method of removing hydrogen from steel by heat treatment in order to prevent defects of white spots (cracks) caused by hydrogen in the alloy. In the existing dehydrogenation mode, a dehydrogenation furnace is generally used for treatment, an automobile structural member is placed into the dehydrogenation furnace by a worker, and then various parameters of the dehydrogenation furnace are set for dehydrogenation treatment. After the treatment is finished, the automobile structural part is manually moved out and transferred to the next station for processing. However, the above-mentioned dehydrogenation mode is not only difficult to carry manually due to the large volume and heavy weight of the structural members of the automobile, but also has the disadvantages of high labor intensity and low carrying speed, resulting in low production efficiency and extremely unfavorable mass production.
Disclosure of Invention
The invention aims to provide full-automatic production equipment for removing hydrogen, which is fully automatic in production and greatly improves the production efficiency.
In order to achieve the above purpose, the full-automatic dehydrogenation production equipment comprises a material basket, a transverse conveying device, a plurality of dehydrogenation devices, a plurality of longitudinal conveying devices, a plurality of stacking devices and a plurality of transfer mechanisms, wherein the material basket is used for loading workpieces to be dehydrogenated, the transverse conveying device is used for conveying the material basket back and forth, the dehydrogenation devices are used for dehydrogenating the conveyed workpieces in the material basket, the longitudinal conveying devices are arranged between one side of the transverse conveying devices and an inlet of the dehydrogenation devices, the stacking devices are arranged above the longitudinal conveying devices so as to vertically stack a plurality of material baskets, and the transfer mechanisms are arranged below the transverse conveying devices and are located at an input end of the longitudinal conveying devices so as to transfer the material basket on the transverse conveying devices onto the longitudinal conveying devices.
Compared with the prior art, the material baskets are arranged, the material baskets are used for loading the automobile structural parts, and then the material baskets are conveyed to each stacking device through the transverse conveying device and the longitudinal conveying device, so that a plurality of material baskets are stacked through the stacking devices, and a single dehydrogenation device can simultaneously dehumidify a plurality of automobile structural parts in a plurality of material baskets at one time, and the production efficiency is greatly improved. And the whole process from loading to unloading of the automobile structural part is transferred through the transverse conveying device, the longitudinal conveying device and the transfer mechanism, so that manual operation is not needed, the labor intensity of workers is reduced to the maximum extent, the full-automatic production is realized, the long-time mass production is facilitated, and the production cost is effectively reduced.
Preferably, the lifting mechanism is arranged below the transferring mechanism to drive the transferring mechanism to rise from the lower part of the transverse conveying device to the height aligned with the longitudinal conveying device.
Preferably, the device further comprises a limiting mechanism, wherein the limiting mechanism is arranged on one side of the transferring mechanism, so that the basket moving on the transverse conveying device stays above the transferring mechanism.
Preferably, the limiting mechanism comprises a swing rod, a swing arm and a limiting cylinder, wherein the output end of the limiting cylinder is pivoted with one end of the swing arm, the other end of the swing arm is fixedly connected with the swing rod, the swing rod is pivoted on a frame body of the transverse conveying device, and a limiting piece is arranged on the swing rod and can swing along with the rotation of the swing rod and extend out of the conveying plane of the transverse conveying device so as to block the movement of the material basket.
Preferably, the stacking device comprises a support, a lifting machine, an air cylinder and lifting arms positioned on two opposite sides, wherein the output end of the lifting machine is connected with the air cylinder and drives the air cylinder to vertically lift, the telescopic end of the air cylinder is connected with the lifting arms and drives the lifting arms to horizontally stretch, clamping lugs are arranged on two sides of the material basket in a protruding mode, and the lifting arms are clamped with the clamping lugs when lifted so as to drive the material basket to lift.
Specifically, the upper portion of material basket is equipped with the carrier lug all around, the bottom of carrier lug is higher than the upper side limit of material basket, the upper end edge of carrier lug extends in the slope of outside.
Specifically, a connecting arm is arranged between the telescopic end of the air cylinder and the lifting arm.
Specifically, the lifting machine comprises a motor, a driving gear, a driven gear and a chain, wherein the driving gear and the driven gear are arranged on the support in an up-down mode, the chain is wound between the driving gear and the driven gear, the chain is connected with the air cylinder, and the output end of the motor is connected with the driving gear.
Preferably, the transverse transportation device comprises an upper transportation layer and a lower transportation layer, the same ends of the two transportation layers are provided with lifting devices for lifting the material basket from the lower transportation layer to the upper transportation layer, and the other ends of the two transportation layers are provided with descending devices for descending the material basket from the upper transportation layer to the lower transportation layer.
Specifically, the device further comprises a loading and unloading device, and the loading and unloading device is arranged at one end of the transverse conveying device.
Preferably, the dehydrogenation device comprises a dehydrogenation bin body and an automatic door mechanism, wherein an opening of the dehydrogenation bin body is opposite to the longitudinal transportation device, and the automatic door mechanism is arranged at the opening to automatically open or close the opening.
Specifically, the automatic door mechanism comprises a first pushing cylinder, a sliding block, a guide rail, a guide rod, a second pushing cylinder and a door plate, wherein the first pushing cylinder is arranged on the dehydrogenation bin body, an output end of the first pushing cylinder is arranged on the sliding block, the guide rail is arranged on the dehydrogenation bin body, the sliding block is slidingly arranged on the guide rail, one end of the guide rod is fixed on the sliding block, the central shaft direction of the guide rod is perpendicular to the extending direction of the guide rail, the door plate is slidingly arranged on the guide rod, a cylinder body of the second pushing cylinder is arranged on the door plate, and the output end of the second pushing cylinder is connected with the sliding block.
Preferably, the one end of the longitudinal transportation device, which is close to the hydrogen removing device, is provided with a turnover device, the turnover device is provided with a transportation assembly and a turnover mechanism, the transportation assembly can be connected between the output end of the longitudinal transportation device and the hydrogen removing device, and the turnover device can drive the transportation assembly to turn over so as to open a space for the hydrogen removing device to be closed.
Drawings
FIG. 1 is a perspective view of a fully automatic dehydrogenation production apparatus of the present invention.
FIG. 2 is a top view of the fully automatic dehydrogenation production apparatus of the present invention.
FIG. 3 is a side view of the fully automatic dehydrogenation production apparatus of the present invention.
FIG. 4 is a left side view of the fully automatic dehydrogenation production apparatus of the present invention.
FIG. 5 is a block diagram of a limiting mechanism in the full-automatic dehydrogenation production device of the present invention.
Fig. 6 is a structural view of a stacking apparatus in the full-automatic dehydrogenation production device of the present invention.
Fig. 7 is a structural view of the inside of the stacking apparatus in the full-automatic dehydrogenation production device of the present invention.
FIG. 8 is a block diagram of a basket in the fully automatic dehydrogenation production apparatus of the present invention.
Fig. 9 is a structural view of a dehydrogenation unit in the full-automatic dehydrogenation production equipment according to the present invention.
Fig. 10 is a structural view of an automatic door mechanism in the full-automatic dehydrogenation production apparatus of the present invention.
Detailed Description
In order to describe the technical content, the constructional features and the effects achieved by the present invention in detail, the following description is made with reference to the embodiments in conjunction with the accompanying drawings.
As shown in fig. 1 to 4, the full-automatic dehydrogenation production equipment 100 comprises a material basket 1, a transverse conveying device 2, a plurality of dehydrogenation devices 3, a plurality of longitudinal conveying devices 4, a plurality of stacking devices 5 and a plurality of transferring mechanisms 6, wherein the material basket 1 is used for loading workpieces needing to be dehydrogenated, the transverse conveying device 2 is used for conveying the material basket 1 back and forth, the dehydrogenation devices 3 are used for dehydrogenating the conveyed workpieces in the material basket 1, the longitudinal conveying devices 4 are arranged between one side of the transverse conveying devices 2 and an inlet of the dehydrogenation devices 3, and the conveying direction of the longitudinal conveying devices 4 is perpendicular to the conveying direction of the transverse conveying devices 2. The stacking device 5 is arranged above the longitudinal conveying device 4 to vertically stack a plurality of the material baskets 1, and the transferring mechanism 6 is arranged below the transverse conveying device 2 and at the input end of the longitudinal conveying device 4 to transfer the material baskets 1 on the transverse conveying device 2 onto the longitudinal conveying device 4. The invention can arrange a plurality of dehydrogenation devices 3 on a transverse transportation device 2, and a longitudinal transportation device 4, a stacking device 5 and a transferring mechanism 6 which are in one-to-one correspondence with the dehydrogenation devices 3 so as to improve the production efficiency. The full-automatic dehydrogenation production equipment 100 further comprises a loading and unloading device 7, wherein the loading and unloading device 7 is arranged at one end of the transverse conveying device 2 so as to load the workpieces in the material basket 1 on the transverse conveying device 2 or load the empty material basket 1 on the transverse conveying device 2. In particular
Referring to fig. 3 again, the fully automatic dehydrogenation production apparatus 100 further includes a jacking mechanism 8, where the jacking mechanism 8 is disposed below the transferring mechanism 6 to drive the transferring mechanism 6 to rise from below the transverse transportation device 2 to a height aligned with the longitudinal transportation device 4. The lifting mechanism 8 comprises a lifting cylinder 81 and a lifting bracket 82, the telescopic end of the lifting cylinder 81 can be stretched upwards to lift the lifting bracket 82, and the transfer mechanism 6 is arranged on the lifting bracket 82 and can be lifted or lowered along with the lifting bracket 82.
The transfer mechanism 6 includes a motor, a gear set, and a chain, the length extension direction of the chain is perpendicular to the transport direction of the lateral transport device 2, and the chain is disposed at the input end of the longitudinal transport device 4. The gear set is driven by the motor, so that the gear set drives a chain to run, and the chain can drive the basket 1 to move.
As shown in fig. 5, the fully automatic dehydrogenation production apparatus 100 further includes a limiting mechanism 9, where the limiting mechanism 9 is disposed on one side of the transferring mechanism 6, so that the basket 1 moving on the transverse transportation device 2 stays above the transferring mechanism 6. The limiting mechanism 9 comprises a swing rod 91, a swing arm 92 and a limiting cylinder 93, wherein the output end of the limiting cylinder 93 is pivoted with one end of the swing arm 92, the other end of the swing arm 92 is fixedly connected with the swing rod 91, the swing rod 91 is pivoted on a frame body of the transverse conveying device 2, a limiting piece 94 is arranged on the swing rod 91, and the limiting piece 94 can swing along with the rotation of the swing rod 91 and extend out of the conveying plane of the transverse conveying device 2 so as to block the movement of the material basket 1.
As shown in fig. 6 to 8, the stacking device 5 includes a bracket 51, a lifter 52, an air cylinder 53, and lifting arms 54 located at two opposite sides, wherein the bracket 51 has a gantry structure, and the front side and the rear side are both open, so that the longitudinal transportation device 4 can drive the basket 1 to pass through the rear side from the front side. A limiting mechanism 9 is arranged below the longitudinal transportation device 4 below the stacking device 5, and the limiting mechanism 9 has the same structure and the same function as the limiting mechanism 9 arranged on one side of the transferring mechanism 6, so that the stacking device 5 can conveniently stack the material baskets 1. The output end of the lifting machine 52 is connected with the air cylinder 53 and drives the air cylinder 53 to vertically lift, a connecting arm 55 is arranged at the telescopic end of the air cylinder 53, two ends of the connecting arm 55 are connected with the lifting arm 54, and the lifting arm 54 can be driven to horizontally stretch under the telescopic action of the air cylinder 53. The two sides of the material basket 1 are provided with clamping lugs 11 in a protruding manner, and the lifting arms 54 are clamped with the clamping lugs 11 when ascending so as to drive the material basket 1 to ascend. The lower side of the engaging lug 11 is opened for the lifting arm 54 to enter, the upper side is closed for engaging with the lifting arm 54, and the engaging lug 11 is triangular upwards in this embodiment, i.e. gradually narrows from the lower side to the upper side. The upper part of the material basket 1 is provided with carrying lugs 12 around, the carrying lugs are provided with carrying sheets, the carrying sheets of the carrying lugs 12 are higher than the upper side edges of the balls of the material basket 1 so as to form ventilation gaps between two adjacent material baskets 1 during stacking, and the upper end edges 121 of the carrying lugs 12 extend obliquely outwards so as to guide the material baskets 1 above to enter during stacking and ensure stacking accuracy.
Referring to fig. 6 and 7, the elevator 52 includes a motor 521, a driving gear 522, a driven gear 523, and a chain 524, wherein the driving gear 522 and the driven gear 523 are disposed on the support 51 up and down, the chain 524 is wound between the driving gear 522 and the driven gear 523, the chain 524 is connected with the cylinder 53, and an output end of the motor 521 is connected with the driving gear 522.
As shown in fig. 3, the transverse transportation device 2 includes an upper transportation layer 21 and a lower transportation layer 22, where the upper transportation layer 21 and the lower transportation layer are transported in the form of rollers, and the transportation directions are opposite. The same end of the two conveying layers is provided with a lifting device 24 for lifting the material basket 1 from the lower conveying layer 22 to the upper conveying layer 21, and the other end of the two conveying layers is provided with a descending device 23 for descending the material basket 1 from the upper conveying layer 21 to the lower conveying layer 22. The material basket 1 can be circularly operated through the upper conveying layer 21 and the lower conveying layer 22, so that the material basket 1 can be continuously and repeatedly utilized, and automatic transportation is realized.
As shown in fig. 9 and 10, the dehydrogenation unit 3 includes a dehydrogenation bin 31 and an automatic door mechanism 32, wherein an opening of the dehydrogenation bin 31 is opposite to the longitudinal transportation unit 4, and the automatic door mechanism 32 is disposed at the opening to automatically open or close the opening. Specifically, the automatic door mechanism 32 includes a first pushing cylinder 321, a slider 322, a guide rail 323, a guide rod 324, a second pushing cylinder 325 and a door plate 326 that are vertically symmetrically disposed, the first pushing cylinder 321 is disposed on the upper side of the dehydrogenation bin body 31, the output end of the first pushing cylinder is disposed on the slider 322, the guide rail 323 is disposed on the upper side of the dehydrogenation bin body 31, the slider 322 is slidably disposed on the guide rail 323, one end of the guide rod 324 is fixed on the slider 322, the central axis direction of the guide rod 324 is perpendicular to the extending direction of the guide rail 323, the door plate 326 is slidably disposed on the guide rod 324, the cylinder body of the second pushing cylinder 325 is disposed on the door plate 326, and the output end of the second pushing cylinder 325 is connected with the slider 322. The automatic door opening and closing operation can be realized by utilizing the automatic door mechanism 32, manual operation is not needed, the labor intensity is reduced, the automation degree is improved, and the production efficiency is improved.
Referring to fig. 1 again, a turning device 41 is disposed at an end of the longitudinal transportation device 4 near the hydrogen removing device 3, the turning device 41 is provided with a transportation assembly and a turning mechanism, the transportation assembly can be connected between the output end of the longitudinal transportation device 4 and the hydrogen removing device 3, and the turning device 41 can drive the transportation assembly to turn over so as to open a space for closing the door plate 326 of the hydrogen removing device 3. Therefore, the purpose of smooth transportation can be achieved, and the opening or closing of the door body is not hindered.
In summary, the working principle of the fully automatic dehydrogenation production apparatus 100 according to the present invention is described in detail below with reference to fig. 2 and 3, as follows:
firstly, the loading and unloading device 7 firstly places the automobile structural part on the empty basket 1 on the upper conveying layer 21, then the upper conveying layer 21 drives the basket 1 to be conveyed forwards, and in the process, the control system distributes the basket 1 to the dehydrogenation device 3 in the idle state according to the production requirement. Thus, the stop means 9 corresponding to the dehydrogenation unit 3 are activated and the stop 94 is extended out of the upper transport layer 21, at which time the basket 1 rests on the input end of the longitudinal transport unit 4 corresponding to the dehydrogenation unit 3. At this time, the lifting device starts to lift the transfer mechanism 6 so that the conveying plane of the transfer mechanism is flush with the conveying plane of the longitudinal conveying device 4, and then the transfer mechanism 6 starts to push the basket 1 onto the longitudinal conveying device 4. The limiting mechanism 9 below the dehydrogenation device 3 is started to extend the limiting piece 94, and when the longitudinal conveying device 4 conveys the material basket 1 to the position below the stacking device 5, the material basket 1 stays below the stacking device 5 under the limitation of the limiting mechanism 9. At this time, the air cylinder 53 is started to drive the lifting arm 54 to extend, and then the lifter 52 is started to drive the air cylinder 53 to rise, so that the lifting arm 54 is clamped with the clamping lug 11, and the basket 1 is lifted. After that, when the second basket 1 is stopped under the stacking means 5, the lifting arm 54 descends the first basket 1 to stack the first basket 1 on the carrying lugs 12 of the second basket 1. Then, the lifting arm 54 is engaged with the engaging lug 11 of the second basket 1 and lifts the second basket 1 and the first basket 1. By analogy, a plurality of baskets 1 can be stacked up continuously. When stacked in a certain number, the limit mechanism 9 on the longitudinal transportation device 4 is opened, the automatic door mechanism 32 is opened, and the transportation assembly of the turning device 41 is turned and unfolded and connected into the opening of the dehydrogenation bin 31. The longitudinal transport device 4 feeds the stacked baskets 1 into the dehydrogenation bin body 31, and then the automatic door is closed and the transport assembly of the turning device 41 is turned over and folded up. Specifically, the first pushing cylinder 321 is started to drive the sliding block 322 to slide laterally on the guide rail 323, so that the second pushing cylinder 325 and the door plate 326 slide laterally, and when the door plate 326 slides to be located right in front of the opening of the dehydrogenation bin body 31, the second pushing cylinder 325 is started to drive the door plate 326 to slide longitudinally, so that the door plate 326 is attached to the edge of the opening of the dehydrogenation bin body 31 to seal the dehydrogenation bin body 31. The dehydrogenation bin body 31 can heat and remove hydrogen from the automobile structural parts in the material basket 1.
When the dehydrogenation is completed, the door body is automatically opened, the transportation assembly of the turnover device 41 is turned over and unfolded and connected to the opening of the dehydrogenation bin body 31, at this time, the dehydrogenation bin body 31 conveys the material basket 1 to the longitudinal transportation device 4, the longitudinal transportation device 4 conveys the material basket 1 back to the upper transportation layer 21 of the transverse transportation device 2 in the original way, the upper transportation layer 21 conveys the material basket 1 to the tail end, the descending device 23 transfers the material basket 1 from the upper transportation layer 21 to the lower transportation layer 22, the lower transportation layer 22 reversely conveys the material basket 1 to the other end, and the ascending device 24 lifts the material basket 1 of the lower transportation layer 22. Finally, the loading and unloading device 7 loads the automobile structural parts in the material basket 1, and places the empty material basket 1 on the upper conveying layer 21, so that the material basket 1 can be subjected to the next loading and dehydrogenation operation again. When the material baskets 1 continuously circulate in the mode, the automobile structural parts can be continuously dehydrogenated, and a large quantity of places can be realized.
Compared with the prior art, the material basket 1 is arranged, the material basket 1 is used for loading the automobile structural parts, and then the material basket 1 is conveyed to each stacking device 5 through the transverse conveying device 2 and the longitudinal conveying device 4, so that a plurality of material baskets 1 are stacked through the stacking devices 5, and a single dehydrogenation device 3 can simultaneously dehumidify a plurality of automobile structural parts in a plurality of material baskets 1 at one time, and the production efficiency is greatly improved. And the whole process from loading to unloading of the automobile structural part is transferred through the transverse conveying device 2, the longitudinal conveying device 4 and the transfer mechanism 6, manual operation is not needed, the labor intensity of workers is reduced to the maximum extent, full-automatic production is realized, long-time mass production is facilitated, and the production cost is effectively reduced.
The foregoing disclosure is merely illustrative of the principles of the present invention, and thus, it is intended that the scope of the invention be limited thereto and not by this disclosure, but by the claims appended hereto.
Claims (9)
1. A full-automatic dehydrogenation production device is characterized by comprising
The material basket is used for loading workpieces needing to be dehydrogenated;
The horizontal conveying device comprises an upper conveying layer and a lower conveying layer, wherein the same end of the two conveying layers is provided with a lifting device for lifting the material basket from the lower conveying layer to the upper conveying layer, and the other ends of the two conveying layers are provided with a descending device for descending the material basket from the upper conveying layer to the lower conveying layer;
The plurality of dehydrogenation devices are used for carrying out dehydrogenation on the conveyed workpieces in the basket;
the longitudinal conveying devices are arranged between one side of the transverse conveying device and the inlet of the dehydrogenation device;
The stacking devices are arranged above the longitudinal conveying devices so as to vertically stack a plurality of material baskets;
A plurality of transfer mechanisms arranged below the transverse conveying device and positioned at the input end of the longitudinal conveying device so as to transfer the basket on the transverse conveying device to the longitudinal conveying device;
The automatic door mechanism is arranged at the opening part to automatically open or close the opening, the automatic door mechanism comprises a first pushing cylinder, a sliding block, a guide rail, a guide rod, a second pushing cylinder and a door plate, the first pushing cylinder is arranged on the dehydrogenation bin body, the output end of the second pushing cylinder is arranged on the sliding block, the guide rail is arranged on the dehydrogenation bin body, the sliding block is slidingly arranged on the guide rail, one end of the guide rod is fixed on the sliding block, the central shaft direction of the guide rod is perpendicular to the extending direction of the guide rail, the door plate is slidingly arranged on the guide rod, the cylinder body of the second pushing cylinder is arranged on the door plate, and the output end of the second pushing cylinder is connected with the sliding block;
The device is characterized in that a turnover device is arranged at one end of the longitudinal transportation device, which is close to the hydrogen removing device, and the turnover device is provided with a transportation assembly and a turnover mechanism, wherein the transportation assembly can be connected between the output end of the longitudinal transportation device and the hydrogen removing device, and the turnover device can drive the transportation assembly to turn over so as to open a space for the hydrogen removing device to be closed.
2. The apparatus of claim 1, further comprising a lift mechanism disposed below the transfer mechanism to drive the transfer mechanism to rise from below the lateral transport device to a height aligned with the longitudinal transport device.
3. The apparatus of claim 1, further comprising a limiting mechanism disposed on one side of the transfer mechanism such that the basket moving on the lateral transport device rests above the transfer mechanism.
4. The full-automatic dehydrogenation production equipment according to claim 3, wherein the limiting mechanism comprises a swing rod, a swing arm and a limiting cylinder, the output end of the limiting cylinder is pivoted with one end of the swing arm, the other end of the swing arm is fixedly connected with the swing rod, the swing rod is pivoted on a frame body of the transverse transportation device, a limiting piece is arranged on the swing rod, and the limiting piece can swing along with the rotation of the swing rod and extend out of a conveying plane of the transverse transportation device so as to prevent the basket from moving.
5. The full-automatic dehydrogenation production equipment of claim 1, wherein the stacking device comprises a bracket, a lifting machine, an air cylinder and lifting arms positioned on two opposite sides, wherein the output end of the lifting machine is connected with the air cylinder and drives the air cylinder to vertically lift, the telescopic end of the air cylinder is connected with the lifting arms and drives the lifting arms to horizontally stretch and retract, two sides of the material basket are protrusively provided with clamping lugs, and the lifting arms are clamped with the clamping lugs when lifted so as to drive the material basket to lift.
6. The full-automatic dehydrogenation production equipment according to claim 5, wherein carrying lugs are arranged on the periphery of the upper portion of the material basket, the bottoms of the carrying lugs are higher than the upper side edges of the material basket, and the upper end edges of the carrying lugs extend in an inclined mode to the outer side.
7. The full-automatic dehydrogenation production device according to claim 5, wherein a connecting arm is arranged between the telescopic end of the cylinder and the lifting arm.
8. The full-automatic dehydrogenation production equipment according to claim 5, wherein the elevator comprises a motor, a driving gear, a driven gear and a chain, wherein the driving gear and the driven gear are arranged on the support in an up-down mode, the chain is wound between the driving gear and the driven gear, the chain is connected with the air cylinder, and the output end of the motor is connected with the driving gear.
9. The full-automatic dehydrogenation production equipment according to claim 1, further comprising a loading and unloading device, wherein the loading and unloading device is arranged at one end of the transverse transportation device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911426151.2A CN111017521B (en) | 2019-12-31 | 2019-12-31 | Fully automatic hydrogen removal production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911426151.2A CN111017521B (en) | 2019-12-31 | 2019-12-31 | Fully automatic hydrogen removal production equipment |
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| Publication Number | Publication Date |
|---|---|
| CN111017521A CN111017521A (en) | 2020-04-17 |
| CN111017521B true CN111017521B (en) | 2025-10-14 |
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| CN201911426151.2A Active CN111017521B (en) | 2019-12-31 | 2019-12-31 | Fully automatic hydrogen removal production equipment |
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| CN111647934B (en) * | 2020-05-22 | 2021-05-18 | 太仓市海峰电镀有限公司 | Automatic barrel plating production line |
| CN111644248A (en) * | 2020-06-23 | 2020-09-11 | 东莞市五全机械有限公司 | Honeycomb mill device |
| CN112064099B (en) * | 2020-09-08 | 2023-04-04 | 太仓市新惠电镀有限公司 | Aluminum alloy barrel plating hard chromium production line and production process thereof |
| CN113477455B (en) * | 2021-07-16 | 2022-04-15 | 平显智能装备(深圳)有限责任公司 | OCR full-lamination assembly process production line |
| CN117550609A (en) * | 2023-11-10 | 2024-02-13 | 晶澳（邢台）太阳能有限公司 | Silicon material processing equipment and silicon material processing method |
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| CN207582081U (en) * | 2017-12-06 | 2018-07-06 | 宁波传祺缝纫科技有限公司 | A kind of feeding of full-automatic sewing machine, discharging mechanism |
| CN109628971A (en) * | 2018-12-29 | 2019-04-16 | 浙江明泰标准件有限公司 | A kind of bolt electroplating assembly line dehydrogenation system and method |
| CN211812084U (en) * | 2019-12-31 | 2020-10-30 | 东莞市科为机械设备有限公司 | Full-automatic dehydrogenation production equipment |
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| CN201034414Y (en) * | 2006-12-14 | 2008-03-12 | 山翁工业炉(嘉善)有限公司 | Dehydrogenation furnace |
| US8952377B2 (en) * | 2011-07-08 | 2015-02-10 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device and manufacturing method thereof |
| CN107622966B (en) * | 2017-11-02 | 2023-09-22 | 湖南艾博特机器人技术有限公司 | Intelligent transmission system for flower basket of photovoltaic silicon crystal battery piece |
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| CN207582081U (en) * | 2017-12-06 | 2018-07-06 | 宁波传祺缝纫科技有限公司 | A kind of feeding of full-automatic sewing machine, discharging mechanism |
| CN109628971A (en) * | 2018-12-29 | 2019-04-16 | 浙江明泰标准件有限公司 | A kind of bolt electroplating assembly line dehydrogenation system and method |
| CN211812084U (en) * | 2019-12-31 | 2020-10-30 | 东莞市科为机械设备有限公司 | Full-automatic dehydrogenation production equipment |
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