Y type tee bend automatic molding equipment
Technical Field
The invention relates to the technical field of automatic forming of Y-shaped tee joints, in particular to automatic forming equipment for Y-shaped tee joints.
Background
At present, a seamless tee joint is an important pipe fitting in pipeline engineering application in industries such as petroleum, chemical industry, electric power and metallurgy, and the seamless tee joint is often required to be used under harsh conditions of certain environments such as pressure, flow stability and temperature. The Y-shaped seamless tee joint consists of a main pipe and two branch pipes connected with the main pipe, and the existing methods for manufacturing the Y-shaped seamless tee joint mainly comprise two methods, namely a casting method. In addition, the other method is a method of forging and then machining a steel billet, and has the defects of more material consumption, complex machining, high manufacturing cost, poor streamline form of a three-way channel, large fluid resistance and no contribution to fluid flow, but the existing Y-shaped three-way automatic forming equipment has many problems or defects.
Firstly, the traditional Y-shaped tee joint automatic forming equipment can not feed quantitatively and is easy to cause waste.
Secondly, the traditional Y-shaped tee joint automatic forming equipment cannot be cooled rapidly.
Thirdly, the traditional Y-shaped tee joint automatic forming equipment can not polish the burrs of the finished product.
Disclosure of Invention
The invention aims to provide Y-shaped tee joint automatic forming equipment to solve the problems that in the background art, the temperature cannot be rapidly reduced, the quantitative feeding cannot be carried out, and burrs of finished products cannot be polished.
In order to achieve the purpose, the invention provides the following technical scheme: a Y-shaped three-way automatic forming device comprises a fixed base plate, a water tank and a polishing structure, wherein fixed bases are installed on two sides of the bottom end of the fixed base plate, the polishing structure is installed at the middle position of the bottom end of the fixed base plate, a box body is installed at the middle position of the top end of the fixed base plate, a controller is installed on one side of the outer portion of the box body, dies are evenly installed at the bottom end of the inner portion of the box body, a material conveying pipe is installed inside the dies, a material feeding storage box is fixedly installed at the top end of a material feeding block through a material feeding pipe, fourth push rods are installed on two sides of the inner bottom end of the material feeding storage box, a moving layer is installed at the top end of the fourth push rod, an installation block is installed at the middle position of the bottom end of the moving layer, second springs are installed on two sides of the bottom end of the installation block, the slide rail is installed on the inside top of PMKD, and the inside of slide rail is connected with the top of feeding storage box through the slider, the water tank is all installed to the both sides on PMKD top, and one side between the second push rod bottom mould installs Y type tee bend model.
Preferably, the motor is installed to the intermediate position department of polishing structure bottom, and the intermediate position department of the inside bottom of structure of polishing installs the turning block, the inside even installation of structure of polishing has the stone of polishing, and the inside intermediate position department of PMKD is provided with the discharge gate.
Preferably, the inside of mould all is provided with the cooling water pipe, and the inboard of mould installs and promotes the piece, promote the both ends of piece one side and all install the dead lever, and one side of dead lever all installs first spring.
Preferably, a material feeding block is installed on one side of the material conveying pipe, a third push rod is installed on one side inside the material feeding block, and a push block is installed on one side of the third push rod inside the material feeding block.
Preferably, the water pump is installed to the inside bottom of water tank, and one side of mould all installs the cold wind layer, the water drenching layer is all installed to the inside on cold wind layer, and one side evenly be provided with the air inlet through-hole, first push rod is all installed to the intermediate position department of box inner wall both sides, and the fan is installed to one side of first push rod.
Preferably, the bottom on cold wind layer is connected with one side of water pump through the outlet pipe, and one side fixed connection of inlet tube and cooling water pipe is passed through to the opposite side of water pump to the intermediate position department on the inside top of PMKD installs the second push rod.
Compared with the prior art, the invention has the beneficial effects that: this Y type tee bend automatic molding equipment is rational in infrastructure, has following advantage:
(1) the utility model discloses a cooling water pipe, including a water tank, a water pump, a water inlet pipe and a cooling water pipe, circulate in the inside on cold wind layer through water, it can drenches down from the top of drenching the layer to make water through the water pump, the fan of box lateral wall blows the cooling to drenching the layer through the air inlet through-hole, take away the outside heat of mould simultaneously, can cool down to the outside fast, it circulates to drive the inside water of water tank through the water pump, the inlet tube leads to water into the cooling water pipe, through carrying out the hydrologic cycle in the inside of cooling water pipe, can take away the inside heat of mould, cooling more rapidly.
(2) Through installing motor, whetstone, structure and the discharge gate of polishing, when driving the turning block through the motor and carrying out the pivoted, can drive the inside stone of polishing of placing of structure of polishing and rub mutually, place the inside of the structure of polishing through the discharge gate with the good Y type tee bend of stereotyping, rub mutually through the whetstone and get rid of workpiece surface's burr, the follow-up processing of being convenient for.
(3) Through installing fourth push rod, moving layer, second spring, ball push rod, inlet pipe and feeding block, carry out reciprocating motion through the fourth push rod, drive moving layer and reciprocate, moving layer can compress the second spring, makes ball push rod downstream simultaneously, uses ball push rod to plug up the inlet pipe, makes the fourth push rod can get into the inside material of feeding block when the motion at every turn all be fixed, can more accurate ration feeding.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is an enlarged schematic view of the structure A of FIG. 1;
fig. 5 is an enlarged schematic view of the structure B of fig. 1.
In the figure: 1. a water inlet pipe; 2. a push block; 3. a discharge port; 4. a fixed base; 5. fixing the bottom plate; 6. a water pump; 7. a water outlet pipe; 8. a water tank; 9. a cooling water pipe; 10. a first push rod; 11. a controller; 12. a feed pipe; 13. a slide rail; 14. a slider; 15. a second push rod; 16. a Y-shaped three-way model; 17. a cold air layer; 18. a material feeding block; 19. a third push rod; 20. rotating the block; 21. polishing the structure; 22. a motor; 23. grinding stone; 24. a mold; 25. a box body; 26. a fan; 27. a pushing block; 28. fixing the rod; 29. a first spring; 30. sprinkling a water layer; 31. a delivery pipe; 32. an air inlet through hole; 33. mounting blocks; 34. a second spring; 35. a spherical push rod; 36. a discharge through hole; 37. a fourth push rod; 38. a mobile layer; 39. a feed storage bin.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention is shown: an automatic forming device for Y-shaped tee joints comprises a fixed base plate 5, a water tank 8 and a polishing structure 21, wherein fixed bases 4 are arranged on two sides of the bottom end of the fixed base plate 5, the polishing structure 21 is arranged at the middle position of the bottom end of the fixed base plate 5, a motor 22 is arranged at the middle position of the bottom end of the polishing structure 21, the model of the motor 22 can be Y90S-2, a rotating block 20 is arranged at the middle position of the bottom end inside the polishing structure 21, polishing stones 23 are uniformly arranged inside the polishing structure 21, a discharge port 3 is arranged at the middle position inside the fixed base plate 5, the polishing stones 23 arranged inside the polishing structure 21 can be driven to rub against each other while the rotating block 20 is driven to rotate by the motor 22, the shaped Y-shaped tee joints are arranged inside the polishing structure 21 through the discharge port 3, burrs on the surfaces of the Y-shaped tee joints are removed through the mutual rubbing of the polishing stones, the subsequent processing is convenient;
a box body 25 is arranged in the middle of the top end of the fixed bottom plate 5, a controller 11 is arranged on one side of the outer part of the box body 25, the type of the controller 11 can be FHR-211, and molds 24 are uniformly arranged at the bottom end of the inner part of the box body 25;
the cooling water pipes 9 are arranged inside the die 24, the pushing block 27 is arranged on the inner side of the die 24, the fixing rods 28 are arranged at two ends of one side of the pushing block 27, the first springs 29 are arranged on one sides of the fixing rods 28, when the Y-shaped tee joint is manufactured inside the die 24, the Y-shaped tee joint model 16 extrudes the pushing block 27, the fixing rods 28 and the first springs 29 are stressed after the pushing block 27 times exerts pressure, and when the Y-shaped tee joint model 16 is taken, the first springs 29 recover elasticity to push the fixed model out of the die 24, so that the model of a workpiece can be taken out conveniently;
a material conveying pipe 31 is arranged inside the die 24;
a feeding block 18 is arranged on one side of the feeding pipe 31, a third push rod 19 is arranged on one side inside the feeding block 18, the type of the third push rod 19 can be FY011, a push block 2 is arranged on one side of the third push rod 19 inside the feeding block 18, and the material entering the feeding block 18 is slowly pushed into the inner side of the mold 24 through the third push rod 19 and the push block 2 at a constant speed to be shaped and cooled through the third push rod 19;
a feeding storage box 39 is fixedly mounted at the top end of the feeding block 18 through a feeding pipe 12, fourth push rods 37 are mounted on two sides of the bottom end inside the feeding storage box 39, the type of the fourth push rods 37 can be A-08, a moving layer 38 is mounted at the top end of the fourth push rods 37, a mounting block 33 is mounted at the middle position of the bottom end of the moving layer 38, second springs 34 are mounted on two sides of the bottom end of the mounting block 33, a spherical push rod 35 is mounted at the middle position of the bottom end of the mounting block 33, a discharging through hole 36 is arranged at the middle position of the bottom end of the feeding storage box 39, a sliding rail 13 is mounted at the top end inside the fixed bottom plate 5, the inside of the sliding rail 13 is connected with the top end of the feeding storage box 39 through a sliding block 14, and water; the water pump 6 is installed at the bottom end inside the water tank 8, the water pump 6 is ISGD in model number, the cold air layer 17 is installed on one side of the mold 24, the water spraying layer 30 is installed inside the cold air layer 17, the air inlet through holes 32 are evenly formed in one side of the cold air layer 17, the first push rods 10 are installed in the middle positions of two sides of the inner wall of the box body 25, the model number of each first push rod 10 can be ANT-35, the fan 26 is installed on one side of the first push rod 10, the model number of the fan 26 is DWT-I, water circulates inside the cold air layer 17 through water, the water can be sprayed from the top end of the water spraying layer 30 through the water pump 6, the fan 26 on the side wall of the box body 25 blows the water spraying layer 30 through the air inlet through holes 32 to cool the water spraying layer, meanwhile, heat outside the mold 24;
the bottom end of the cold air layer 17 is connected with one side of a water pump 6 through a water outlet pipe 7, the other side of the water pump 6 is fixedly connected with one side of a cooling water pipe 9 through a water inlet pipe 1, a second push rod 15 is installed at the middle position of the top end inside the fixing bottom plate 5, the type of the second push rod 15 is ANT-26, water inside the water tank 8 is driven to circulate through the water pump 6, the water is led into the cooling water pipe 9 through the water inlet pipe 1, heat inside the mold 24 can be taken away through water circulation inside the cooling water pipe 9, and the temperature can be cooled more rapidly;
and a Y-shaped three-way model 16 is arranged on one side between the bottom end moulds 24 of the second push rod 15.
The working principle is as follows: when the Y-shaped tee joint is used, the motor 22 drives the rotating block 20 to rotate, meanwhile, the grinding stones 23 placed inside the grinding structure 21 can be driven to rub against each other, the shaped Y-shaped tee joint is placed inside the grinding structure 21 through the discharge port 3, burrs on the surface of a workpiece are removed through the mutual rubbing of the grinding stones 23, and subsequent processing is facilitated;
the fourth push rod 37 reciprocates to drive the movable layer 38 to move up and down, the movable layer 38 can compress the second spring 34, the spherical push rod 35 moves downwards at the same time, the feed pipe 12 is blocked by the spherical push rod 35, and the material which can enter the feed block 18 when the fourth push rod 37 moves every time is fixed, so that more accurate quantitative feeding can be realized;
the water circulates in the cold air layer 17, the water can be sprayed from the top end of the water spraying layer 30 through the water pump 6, the fan 26 on the side wall of the box body 25 blows air to the water spraying layer 30 through the air inlet through hole 32 to cool the water, meanwhile, the heat outside the mold 24 is taken away, the outside can be cooled rapidly, the water inside the water tank 8 is driven to circulate through the water pump 6, the water is led into the cooling water pipe 9 through the water inlet pipe 1, the heat inside the mold 24 can be taken away through the water circulation inside the cooling water pipe 9, and the temperature can be cooled more rapidly;
the material entering the interior of the material inlet block 18 is slowly pushed into the inner side of the mold 24 at a constant speed through the third push rod 19 and the push block 2 for shaping and cooling, when the Y-shaped tee joint is manufactured inside the mold 24, the Y-shaped tee joint model 16 can extrude the push block 27, the push block 27 can apply pressure to the fixing rod 28 and the first spring 29 after applying pressure twice, when the Y-shaped tee joint model 16 is taken, the first spring 29 can recover elasticity to push the fixed model out of the interior of the mold 24, and the Y-shaped tee joint model can be taken out conveniently.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.