Buckling device and method for angle support
Technical Field
The invention belongs to the technical field of nut bracket part machining, and particularly relates to a buckling and bending device and method for an angle bracket.
Background
In the production and processing process, when the nut support part is buckled and bent, the existing buckling and bending work is that a fitter utilizes a vice tool to bend the part bit by bit, a large amount of working hours need to be consumed, the product processing efficiency is also reduced, the processing quality is difficult to guarantee, the places where the buckling and bending support needs to be bent can not be flattened, and even if the places are flattened, the size precision is difficult to be qualified. Therefore, there is a need for an angle bracket buckling and bending device which is simple in operation, high in bending efficiency and capable of ensuring processing quality, so as to solve the above problems.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the buckling and bending device and method for the angle bracket, which can simply and quickly bend the angle bracket to meet the precision requirement.
The invention is realized by adopting the following technical scheme:
a buckling device of an angle support comprises a positioning seat, a pressing plate, a first cover plate, a cam, a handle, a mandrel, a bushing and a second cover plate, wherein the positioning seat is provided with a guide groove, mandrel mounting holes are formed in the top and the bottom of the middle position of the guide groove, the cam and the handle are mounted at the mounting holes through the mandrel, the bushing is arranged between the positioning seat and the mandrel, and a handle extension section is arranged at the tail part of the positioning seat; the pressing plate is fixed on the side face of the positioning seat through a cover plate and a bolt, the front end of the pressing plate is ensured to be outside the positioning seat and used for controlling the distance size after the parts are pressed, and the tail end of a cuboid of the pressing plate slides in a guide groove of the positioning seat; the positioning seat is provided with a spring groove, a compression spring is arranged in the spring groove to provide elasticity for the sliding of the pressing plate, and the pressing plate dual-purpose screw is fixed on the side face of the positioning seat and used for fixing the spring.
The main body structure of the positioning seat is a cuboid.
The pressing plate is in a shape of a 'door'.
The first cover plate and the second cover plate are cuboids.
The outer contour of the cam consists of three sections of circular arcs and a plane, and a square hole is formed near the circular arc end.
The handle is a stepped cuboid, and a U-shaped hole is formed near the end part of the handle.
The two ends of the mandrel are cylindrical, the cross section of the middle section of the mandrel is square, and the mandrel is matched with the cam; and (4) cutting a handle at the end of the mandrel.
The bush is the boss cylinder of cavity formula.
The material of the bushing is selected from T2.
The use method of the buckling and bending device of the angle bracket comprises the following specific steps:
the handle is rotated to drive the cam to rotate, the pressing plate is close to the axis along with the rotation of the cam, the spring elastically bounces the pressing plate, the pressing plate is loosened, and the spring is restored to the original state, so that the distance between the front end of the pressing plate and the front end of the positioning seat is maximum, namely the opening of the buckling device is enlarged; the device is installed on a part, the inner surface of the part is tightly attached to the surface of the positioning seat, the handle is rotated to drive the cam to rotate, the rotating pressing plate of the cam is close to the compression spring far away from the axis, the cam compresses the support when rotating to the maximum stroke, the support is buckled, and the machining process is finished at the moment.
The invention has the beneficial effects that: the invention can realize the quick buckling and bending of the angle bracket, save the processing time, meet the precision requirement, improve the processing efficiency and quality of products, can be popularized in the processing and manufacturing of aviation products to the processing process of similar parts in other fields including airplanes and automobiles, and has strong popularization.
Drawings
FIG. 1 is a schematic view of an initial state of a bracket with a pre-bending angle for an angle to be processed according to an embodiment;
FIG. 2 is a schematic view of an angle bracket according to an embodiment mounted in an assembly after being bent;
FIG. 3 is a schematic view of the working state of the apparatus according to the present invention;
FIG. 4 is a schematic view of the overall structure of the apparatus of the present invention;
FIG. 5 is a front view of the device of the present invention;
FIG. 6 is a view taken along line A-A of FIG. 5;
FIG. 7 is a view from the B-B direction of FIG. 5;
wherein,
1-positioning seat, 2-pressing plate, 3-cover plate I, 4-cam, 5-handle, 6-mandrel, 7-bushing, 8-cover plate II, 9-cross recessed countersunk head screw, 10-compression spring, 11-hexagonal thin nut and 12-hexagonal head bolt.
Detailed Description
For better understanding of the present invention, the technical solutions and effects of the present invention will be described in detail by the following embodiments with reference to the accompanying drawings.
As shown in fig. 4-7, a buckling device of an angle bracket comprises a positioning seat 1, a pressing plate 2, a first cover plate 3, a cam 4, a handle 5, a mandrel 6, a bushing 7 and a second cover plate 8, wherein the main body structure is a cuboid and is provided with a guide groove, and the top and the bottom of the middle position of the guide groove are provided with mounting holes for the mandrel 6; the outer contour of the cam 4 consists of three sections of circular arcs and a plane, a square hole is formed near the circular arc end, the handle 5 is a stepped cuboid, a U-shaped hole is formed near the end part, the mandrel 6 penetrates through the U-shaped hole of the handle 5 and the square hole of the cam 4 to be installed at the installation hole, the two ends of the mandrel 6 are cylindrical, the section of the middle section is square and matched with the cam 4, the end of the mandrel 6 is provided with a handle, a bushing 7 is arranged between the positioning seat 1 and the mandrel 6, the bushing 7 is a hollow boss cylinder, the two ends of the mandrel 6 are locked by a hexagonal thin nut 11, and the tail part of the positioning seat 1 is provided with an extension section of the; the pressing plate 2 is in a shape of a 'door', and is fixed on the side surface of the positioning seat 1 through a cover plate I3 by using a hexagonal head bolt 12, the cover plate I3 is a cuboid, the front end of the pressing plate 2 is ensured to be outside the positioning seat 1 for controlling the distance size after the parts are pressed, and the tail end of the cuboid of the pressing plate 2 slides in a guide groove of the positioning seat 1; the positioning seat 1 is provided with a spring groove, a compression spring 10 is arranged in the spring groove to provide elasticity for the sliding of the pressing plate 2, the pressing plate 2 is fixed on the side surface of the positioning seat 1 through a dual-purpose cross groove countersunk head screw 9, and the cover plate II 8 is a cuboid and used for fixing the spring.
The material choice for the bush 7 is T2.
As shown in fig. 1 to 3, the use method of buckling an angle bracket by using the buckling device of an angle bracket of the present invention is as follows:
the handle 5 is rotated to drive the cam 4 to rotate, the pressing plate 2 is close to the axis along with the rotation of the cam 4, the spring utilizes the elasticity to bounce the pressing plate 2, the pressing plate 2 is loosened, and the spring is restored to the original state, so that the distance between the front end of the pressing plate 2 and the front end of the positioning seat 1 is the largest, namely the opening of the buckling device is widened; the device is installed on a part, the inner surface of the part is tightly attached to the surface of the positioning seat 1, the handle 5 is rotated to drive the cam 4 to rotate, the compression spring 10 is compressed along with the fact that the rotary pressing plate 2 of the cam 4 is close to and away from the axis, the support is pressed when the cam 4 rotates to the maximum stroke, the support is buckled, and the machining process is finished at the moment.