CN110983545A

CN110983545A - Intelligent automatic spinning machine capable of adaptively adjusting tension and avoiding warp breakage

Info

Publication number: CN110983545A
Application number: CN201911348027.9A
Authority: CN
Inventors: 肖刚能
Original assignee: Ekari Clothing Guangzhou Co Ltd
Current assignee: Ekari Clothing Guangzhou Co Ltd
Priority date: 2019-12-24
Filing date: 2019-12-24
Publication date: 2020-04-10

Abstract

The invention discloses an intelligent automatic spinning machine capable of adaptively adjusting tension to avoid broken warp, and relates to the technical field of spinning equipment. This automatic quick-witted of intelligent automation weaving of cracked ends is avoided to self-adaptation regulation pulling force, including weaving the quick-witted body, the right side fixed mounting of weaving the quick-witted body has driving motor, and driving motor's output shaft runs through the lateral wall of weaving the quick-witted body and is connected with the one end of actuating lever, and actuating lever movable mounting is weaving this internally at the quick-witted, and the rear side of actuating lever is provided with the same movable mounting and is weaving this internal follower lever of quick-witted. This automatic quick-witted of intelligent weaving of cracked ends is avoided to self-adaptation regulation pulling force, through adjustment mechanism's regulation effect, when carrying out the pulling force detection that the warp receives to the warp through the heald frame, carry out corresponding fine setting to the heald frame elevating height according to the pulling force size to avoid the great circumstances of appearing fluffing and cracked ends of frictional force between warp and the heald frame, further ensured the quality of warp quality and later stage fabric.

Description

Intelligent automatic spinning machine capable of adaptively adjusting tension and avoiding warp breakage

Technical Field

The invention relates to the technical field of textile equipment, in particular to an intelligent automatic textile machine capable of adaptively adjusting tension to avoid broken warp.

Background

The textile industry, as an industry with high labor intensity and large external dependence in an industrial chain, is seen in the importance degree of the industry, a specific device for implementing textile production is a textile machine, the textile machine is divided into a plurality of types according to different products and different textile modes, and along with the development of science and technology, the textile machine with high automation degree is gradually used as a mastership in the textile production. Although different types exist in textile machines, the basic structure of the textile machines is mostly similar to the processing steps, for example, in the opening step, in short, every two adjacent warps in the warps conveyed side by side are simultaneously stretched towards the upper direction and the lower direction, so that an opening is formed in the middle, the shuttle can smoothly pass through the opening, the process of pulling the warps open is called as 'heald lifting', and a device for completing the step of 'heald lifting' is an opening device. In the operation process of the textile machine, the shedding height of the warp yarns has great influence on the fuzzing and the broken warp of the warp yarns, because in the shedding process of the textile machine, the elongation of the warp yarns is in direct proportion to the shedding height, the larger the shedding height is, the larger the elongation of the warp yarns is, and the overlarge elongation can directly cause the fuzzing and the breakage of the warp yarns, thereby influencing the normal running and the quality of the textile.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides the intelligent automatic textile machine capable of adaptively adjusting the tension to avoid warp breakage, which can detect the tension borne by the warp yarns in real time in the shedding process and adjust the shedding height so as to reduce the occurrence of fluffing and warp breakage.

In order to achieve the purpose, the invention is realized by the following technical scheme: an intelligent automatic textile machine capable of adaptively adjusting tension to avoid broken warp comprises a textile machine body, wherein a driving motor is fixedly arranged on the right side of the textile machine body, an output shaft of the driving motor penetrates through the side wall of the textile machine body and is connected with one end of a driving rod, the driving rod is movably arranged in the textile machine body, a driven rod which is also movably arranged in the textile machine body is arranged on the rear side of the driving rod, a bidirectional stepping motor is fixedly arranged on the left side of the textile machine body, an output end of the bidirectional stepping motor penetrates through the left side of the textile machine body and is fixedly connected with the left end of a driving rod, the driving rod is movably arranged in the textile machine body and is positioned on the rear side of the driving rod, the left side and the right sides of the front side of the textile machine body are respectively and fixedly connected with the left end and the right end, the left side and the right side of the two adjusting mechanisms are fixedly connected to the front section and the rear section of the two transmission belts respectively, the two adjusting mechanisms are not located at the same horizontal height, a starching mechanism is arranged in front of the driven rod, and the starching mechanism is fixedly installed on the textile machine body.

Preferably, the adjusting mechanism comprises a frame plate, a plurality of heddles, bent wires, a pin shaft, fixing pieces, needle heads, elastic strips, first magnetic balls and adjusting pieces, wherein the plurality of heddles are fixedly connected in the frame plate in a row shape at equal intervals, the upper end and the lower end of each heddle are respectively fixedly connected with the upper side and the lower side of the inner wall of the frame plate, every two bent wires are arranged between every two adjacent heddles in a group and are symmetrically arranged, the middle parts of the two bent wires are respectively adhered to the middle parts of the opposite sides of every two heddles, the two pin shafts are respectively inserted into the upper end and the lower end of each bent wire in a group, the left end and the right end of each pin shaft are respectively sleeved with the fixing pieces, the fixing pieces are fixedly connected with the inner top part or the inner bottom part of the frame plate, the needle heads are fixedly connected in the middle parts of the pin shafts in an equidistant surrounding shape, the plurality of the elastic strips are adhered to the left end and, two sets of adjusting parts are respectively arranged on the upper side and the lower side between every two adjacent heddles, the two adjusting parts are in a group and are symmetrically arranged, and the stretching effect of the elastic strip enables the elastic strip to gradually increase the stretched length based on the increase of the rotating speed in the process of rotating along with the pin shaft.

Preferably, the upper and lower both ends of bending silk all are close to the middle part of round pin axle, and the narrowest interval of two relative one sides of bending silk differs for 0.05mm with the diameter of syringe needle, and such structural design makes the warp silk must contact with the epaxial syringe needle of round pin at the heald lifting in-process to play certain protection effect to the warp silk through the thick liquid layer of starching mechanism on warp silk surface formation, avoid the syringe needle to cause the damage to the warp silk body.

Preferably, the regulating part is including buckling the pole, the slide, reset spring, the carriage release lever, second magnetic ball and the lantern ring, buckle the top of pole and the inner wall welding of deckle board, and buckle the pole and keep away from the one end of deckle board inner wall and be ninety degrees crooked towards the silk of buckling, slide suit and sliding connection are on buckling the pole, reset spring's one end fixed connection is at the bending section of buckling the pole, and reset spring's the other end and slide fixed connection, one side and the slide fixed connection of carriage release lever, second magnetic ball bonds on the top of carriage release lever, and the bottom welding of carriage release lever has the lantern ring, the lantern ring cover is established and is bonded on the silk of buckling.

Preferably, the magnetic force between the first magnetic ball and the second magnetic ball is repulsive, and the first magnetic ball and the second magnetic ball are located on the same longitudinal axis, and the position is designed so that the first magnetic ball can effectively generate thrust on the moving rod after gradually approaching the second magnetic ball.

Preferably, the starching mechanism comprises a fixed frame, a speed reducing motor, a driving barrel, a driven barrel, a slurry guide groove and a slurry collection cavity, the left side and the right side of the fixed frame are respectively welded with the left side and the right side of the inner wall of the spinning machine body, the speed reducing motor is fixedly arranged on the right side of the fixed frame, the driving barrel and the driven barrel are arranged in the fixed frame, the left end and the right end of the driving barrel are respectively movably connected with the bottoms of the left side and the right side of the inner wall of the fixed frame, the left end and the right end of the driven barrel are respectively movably connected with the tops of the left side and the right side of the inner wall of the fixed frame, the slurry guide groove is arranged at the inner bottom of the fixed frame, the bottom of the driving barrel is positioned in the slurry guide groove, the slurry collection cavity is arranged in the inner left wall of the fixed frame and is communicated with the inner cavity of the slurry guide groove, the left side of the fixed, and the top of driving gear and driven gear's bottom meshing, driven gear suit is on the right-hand member of driven section of thick bamboo to make gear motor drive driving drum and driven section of thick bamboo rotate, the driving drum is paintd through the cooperation of driven section of thick bamboo when reaching the effect of carrying the thick liquid.

The invention provides an intelligent automatic textile machine capable of adaptively adjusting tension to avoid broken warp. The method has the following beneficial effects:

(1) this automatic quick-witted of intelligent weaving of broken warp is avoided to self-adaptation regulation pulling force, through adjustment mechanism's regulation effect, when carrying out the tensile force detection that the warp receives to the warp through the heald frame, carry out corresponding fine setting to the heald frame height of going up and down according to the pulling force size to with warp extension distance control in controllable range, with the great circumstances of appearing fluffing and broken warp of frictional force between avoiding warp and the heald frame, further ensured the quality of warp quality and later stage fabric.

(2) This automatic quick-witted of intelligent weaving of cracked ends is avoided to self-adaptation regulation pulling force, cooperation through starching mechanism sets up, can be effectively carry out the opening step to the warp before in the warp surface formation one deck thick liquid membrane, this thick liquid membrane can reach the card and lie prostrate filoplume, reduce the effect of entangling and friction, and make the mutual adhesion of fibre, improve the fracture brute force in the time of increase cohesive force, and can carry out effective control through starching mechanism to the degree of drying of thick liquid membrane, avoid thick liquid silk stoving degree lower lead to the warp beam contain wet rate on the high side or thick liquids stickback higher condition to appear.

(3) This automatic quick-witted of intelligence of broken warp is avoided to self-adaptation regulation pulling force, the warp carries out the opening step in reentrant heald frame after handling via starching mechanism, can effectively reduce the frictional force between warp and the heald frame at the serous membrane that the warp surface formed through starching mechanism, thereby reduce its possibility that the broken warp condition appears, the heald frame is carrying out the open-ended in-process to the warp simultaneously and can be based on the prerequisite that the warp obtained effective drying process, further avoid in the opening process because the warp glues to take and leads to the heald frame to pull open the warp by force and lead to the condition of damage to appear.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a front view of the adjustment mechanism of the present invention;

FIG. 3 is an enlarged view of the structure of FIG. 2;

FIG. 4 is an enlarged view of the structure at B in FIG. 2 according to the present invention;

FIG. 5 is a front cross-sectional view of the sizing mechanism of the present invention.

In the figure: 1 textile machine body, 2 driving motor, 3 driving rod, 4 driven rod, 5 two-way step motor, 6 driving rod, 7 fixed rod, 8 driving belt, 9 adjustment mechanism, 10 sizing mechanism, 91 frame plate, 92 harness wire, 93 bending wire, 94 pin shaft, 95 fixed plate, 96 pinhead, 97 elastic strip, 98 first magnetic ball, 99 adjustment piece, 991 bending rod, 992 sliding plate, 993 reset spring, 994 moving rod, 995 second magnetic ball, 996 lantern ring, 101 fixed frame, 102 reducing motor, 103 driving barrel, 104 driven barrel, 105 slurry guide groove, 106 slurry collection cavity.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

Referring to fig. 1-5, the present invention provides a technical solution: an intelligent automatic textile machine capable of adaptively adjusting tension to avoid broken warp comprises a textile machine body 1, a driving motor 2 is fixedly arranged on the right side of the textile machine body 1, an output shaft of the driving motor 2 penetrates through the side wall of the textile machine body 1 and is connected with one end of a driving rod 3, the driving rod 3 is movably arranged in the textile machine body 1, a driven rod 4 which is also movably arranged in the textile machine body 1 is arranged on the rear side of the driving rod 3, a bidirectional stepping motor 5 is fixedly arranged on the left side of the textile machine body 1, the output end of the bidirectional stepping motor 5 penetrates through the left side of the textile machine body 1 and is fixedly connected with the left end of a driving rod 6, the driving rod 6 is movably arranged in the textile machine body 1 and is positioned on the rear side of the driving rod 3, the left side and the right side of the front side of the textile machine body 1 are, and the top ends of the two transmission belts 8 are respectively sleeved at the left end and the right end of the fixed rod 7, the front section and the rear section of the two transmission belts 8 are respectively and fixedly connected with the left side and the right side of the two adjusting mechanisms 9, the two adjusting mechanisms 9 are not positioned at the same horizontal height, a sizing mechanism 10 is arranged in front of the driven rod 4, and the sizing mechanism 10 is fixedly installed on the textile machine body 1.

The adjusting mechanism 9 comprises a frame plate 91, heddles 92, bent wires 93, a pin shaft 94, fixing pieces 95, needle heads 96, elastic strips 97, a first magnetic ball 98 and adjusting pieces 99, wherein the heddles 92 are fixedly connected in the frame plate 91 in a row shape at equal intervals, the upper end and the lower end of each heddle 91 are fixedly connected with the upper side and the lower side of the inner wall of the frame plate 91 respectively, every two bent wires 93 are symmetrically arranged between every two adjacent heddles 92 in a group shape, the middle parts of the two bent wires 93 are respectively bonded at the middle parts of the opposite sides of every two heddles 92, the two pin shafts 94 are respectively inserted into the upper end and the lower end of each bent wire 93 in a group shape, the left end and the right end of each pin shaft 94 are respectively sleeved with the fixing pieces 95, the fixing pieces 95 are fixedly connected with the inner top part or the inner bottom part of the frame plate 91, the needle heads 96 are fixedly connected in the middle parts of the pin shafts 94 in an equidistant encircling shape, the, and the elastic strip 97 is far away from the one end of round pin axle 94 and is bonded with first magnetic ball 98, and the upper and lower both sides between every two adjacent heddles 92 are provided with two sets of adjusting parts 99 respectively, and adjusting parts 99 two are a set of and be the symmetrical form setting, and the upper and lower both ends of the kinked silk 93 are all close the middle part of round pin axle 94, and the narrowest interval of the relative one side of two kinked silks 93 differs by 0.05mm with the diameter of syringe needle 96.

Regulating part 99 is including buckling pole 991, slide 992, reset spring 993, travel bar 994, second magnetic ball 995 and lantern ring 996, buckle the top of pole 991 and the inner wall welding of framed panel 91, and buckle the one end that pole 991 kept away from framed panel 91 inner wall and be ninety degrees bending towards the bending wire 93, slide 991 suit and sliding connection are on buckling pole 991, reset spring 993's one end fixed connection is at the bending section of buckling pole 991, and reset spring 993's the other end and slide 992 fixed connection, one side and slide 992 fixed connection of travel bar 994, second magnetic ball 995 bonds at the top of travel bar 994, and the bottom welding of travel bar 994 has lantern ring 996, lantern ring 996 suit is established and is bonded on bending wire 93, the magnetic force between first magnetic ball 98 and the second magnetic ball 995 repels, and first magnetic ball 98 is located same axis of ordinates with second magnetic ball 95.

Starching mechanism 10 includes fixed frame 101, gear motor 102, drive section of thick bamboo 103, driven section of thick bamboo 104, lead dressing trough 105 and collecting chamber 106, the left and right sides of fixed frame 101 respectively with the left and right sides welding of weaving quick-witted body 1 inner wall, gear motor 102 fixed mounting is on the right side of fixed frame 101, and be provided with drive section of thick bamboo 103 and driven section of thick bamboo 104 in the fixed frame 101, the left and right sides of drive section of thick bamboo 103 respectively with the bottom swing joint of the left and right sides of fixed frame 101 inner wall, the left and right sides of driven section of thick bamboo 104 respectively with the top swing joint of the left and right sides of fixed frame 101 inner wall, the inner bottom of fixed frame 101 has been seted up and has been led dressing trough 105, the bottom of drive section of thick bamboo 103 is located leads dressing trough 105, set up collecting chamber 106 in the inner left wall of fixed frame 101, and collecting chamber 106 communicates with the inner chamber of.

When the warp knitting machine works, the driving rod 3 is driven to rotate by the operation of the driving motor 2 so as to drive warp yarns to rotate from the driven rod 4, the driving rod 6 is driven to rotate by the operation of the bidirectional stepping motor 5 so as to drive the driving belt 8 to transmit between the fixed rod 7 and the driving rod 6, two adjusting mechanisms 9 synchronously move in different directions to lift warp yarns, the warp yarns are positioned between the two bent yarns 93, and move to the uppermost part or the lowermost part between the two bent yarns 93 when the frame plate 91 reciprocates along with the driving belt 8, so that the warp yarns in a conveying state are contacted with the needle head 96 and are driven to rotate with the pin shaft 94, when the diameter of the warp yarns is gradually reduced due to friction and is about to break warp, the conveying speed of the warp yarns is higher than that of other warp yarns, the rotating speed of the pin shaft 94 is increased, the stretched length of the elastic strip 97 is increased when rotating, the first magnetic balls 98 are further close to the second magnetic balls 995, and the second magnetic balls 995 are driven to move with the moving rod 99, the movable rod 994 slides along the bending rod 991 through the sliding sheet 992, and correspondingly drive the lantern ring 996 to move and drag the bending wire 93, the interval between two bending wires 93 is gradually reduced, the warp is squeezed to the position far away from the pin shaft 94, the reduction of the opening height of the warp is achieved, the friction is reduced, the situation of broken warp is avoided, the warp conveying speed is normal, the movable rod 994 and the lantern ring 996 are reset through the reset spring 993, the slurry is poured into the slurry collection cavity 106 through the slurry inlet and flows into the slurry guide groove 105, the driving cylinder 103 and the driven cylinder 104 are driven to rotate through the operation of the speed reducing motor 102, the slurry is carried after the bottom of the driving cylinder 103 is contacted with the slurry guide groove 105, the slurry is used for sizing the warp discharged between the driving cylinder 103 and the driven cylinder 104, and the warp after sizing is quickly dried through the electric heating plates.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides an automatic weaving machine of intelligence of broken warp is avoided to self-adaptation regulation pulling force, includes weaving machine body (1), its characterized in that: the right side of the textile machine body (1) is fixedly provided with a driving motor (2), an output shaft of the driving motor (2) penetrates through the side wall of the textile machine body (1) and is connected with one end of a driving rod (3), the driving rod (3) is movably arranged in the textile machine body (1), the rear side of the driving rod (3) is provided with a driven rod (4) which is also movably arranged in the textile machine body (1), the left side of the textile machine body (1) is fixedly provided with a bidirectional stepping motor (5), the output end of the bidirectional stepping motor (5) penetrates through the left side of the textile machine body (1) and is fixedly connected with the left end of a driving rod (6), the driving rod (6) is movably arranged in the textile machine body (1) and is positioned at the rear side of the driving rod (3), the left side and the right side of the front face of the textile machine body (1) are respectively and fixedly connected with the left end and the right end of, and the top ends of the two transmission belts (8) are respectively sleeved at the left end and the right end of the fixed rod (7), the left side and the right side of the two adjusting mechanisms (9) are respectively and fixedly connected to the front section and the rear section of the two transmission belts (8), the two adjusting mechanisms (9) are not positioned at the same horizontal height, the sizing mechanism (10) is arranged in front of the driven rod (4), and the sizing mechanism (10) is fixedly installed on the textile machine body (1).

2. An intelligent automatic spinning machine capable of adaptively adjusting tension to avoid warp breakage as claimed in claim 1, wherein: the adjusting mechanism (9) comprises a frame plate (91), heddles (92), bent wires (93), pin shafts (94), fixing pieces (95), needles (96), elastic strips (97), first magnetic balls (98) and adjusting pieces (99), wherein the heddles (92) are fixedly connected in the frame plate (91) in a row shape at equal intervals, the upper end and the lower end of each heddle (91) are fixedly connected with the upper side and the lower side of the inner wall of the frame plate (91) respectively, every two bent wires (93) are symmetrically arranged between every two adjacent heddles (92) in a group, the middle parts of the two bent wires (93) are respectively adhered to the middle parts of the opposite sides of every two heddles (92), the two pin shafts (94) are in a group and are respectively inserted into the upper end and the lower end of each bent wire (93), the left end and the right end of each pin shaft (94) are respectively sleeved with the fixing pieces (95), and the fixing pieces (95) are fixedly connected with the inner top or the inner bottom of the frame plate (91), the needle head (96) is fixedly connected to the middle of the pin shaft (94) in an equidistance surrounding mode, the elastic strips (97) are bonded to the left end and the right end of the pin shaft (94) in an equidistance surrounding mode, one end, far away from the pin shaft (94), of each elastic strip (97) is bonded with a first magnetic ball (98), two groups of adjusting pieces (99) are arranged on the upper side and the lower side between every two adjacent heddles (92) respectively, and the two adjusting pieces (99) are in a group and are symmetrically arranged.

3. An intelligent automatic spinning machine capable of adaptively adjusting tension to avoid warp breakage as claimed in claim 2, wherein: the upper end and the lower end of each bending wire (93) are close to the middle of the pin shaft (94), and the difference between the narrowest distance of the opposite sides of the two bending wires (93) and the diameter of the needle head (96) is 0.05 mm.

4. An intelligent automatic spinning machine capable of adaptively adjusting tension to avoid warp breakage as claimed in claim 2, wherein: the adjusting piece (99) comprises a bending rod (991), a sliding sheet (992), a return spring (993), a moving rod (994), a second magnetic ball (995) and a lantern ring (996), the top end of the bending rod (991) is welded with the inner wall of the frame plate (91), and one end of the bending rod (991) far away from the inner wall of the frame plate (91) is bent by ninety degrees towards the bending wire (93), the sliding sheet (991) is sleeved and connected on the bending rod (991) in a sliding way, one end of the return spring (993) is fixedly connected with the bending section of the bending rod (991), the other end of the return spring (993) is fixedly connected with the sliding sheet (992), one side of the movable rod (994) is fixedly connected with the sliding sheet (992), the second magnetic ball (995) is adhered to the top end of the movable rod (994), and the bottom welding of carriage release lever (994) has lantern ring (996), and lantern ring (996) cover is established and is bonded on bending silk (93).

5. An intelligent automatic spinning machine capable of adaptively adjusting tension to avoid warp breakage as claimed in claim 4, wherein: the magnetic force between the first magnetic ball (98) and the second magnetic ball (995) is repulsive, and the first magnetic ball (98) and the second magnetic ball (95) are located on the same longitudinal axis.

6. An intelligent automatic spinning machine capable of adaptively adjusting tension to avoid warp breakage as claimed in claim 1, wherein: the sizing mechanism (10) comprises a fixed frame (101), a speed reducing motor (102), a driving barrel (103), a driven barrel (104), a slurry guiding groove (105) and a slurry collecting cavity (106), the left side and the right side of the fixed frame (101) are respectively welded with the left side and the right side of the inner wall of the textile machine body (1), the speed reducing motor (102) is fixedly arranged on the right side of the fixed frame (101), the driving barrel (103) and the driven barrel (104) are arranged in the fixed frame (101), the left end and the right end of the driving barrel (103) are respectively movably connected with the bottoms of the left side and the right side of the inner wall of the fixed frame (101), the left end and the right end of the driven barrel (104) are respectively movably connected with the tops of the left side and the right side of the inner wall of the fixed frame (101), the slurry guiding groove (105) is formed in the inner bottom of the fixed frame (101), the bottom of the driving barrel, and the pulp collecting cavity (106) is communicated with the inner cavity of the pulp guide groove (105), and the left side of the fixed frame (101) is provided with a pulp inlet communicated with the pulp collecting cavity (106).