CN110979227B - Front end structure of automobile longitudinal beam - Google Patents

Front end structure of automobile longitudinal beam Download PDF

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Publication number
CN110979227B
CN110979227B CN201911362971.XA CN201911362971A CN110979227B CN 110979227 B CN110979227 B CN 110979227B CN 201911362971 A CN201911362971 A CN 201911362971A CN 110979227 B CN110979227 B CN 110979227B
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longitudinal beam
energy
plate
bracket
absorbing box
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CN110979227A (en
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唐丙荣
杨方霞
罗坤
崔泰松
禹慧丽
赵会
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Baoji Huachi Automotive Parts Co.,Ltd.
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Chongqing Changan Automobile Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/24Arrangements for mounting bumpers on vehicles
    • B60R19/26Arrangements for mounting bumpers on vehicles comprising yieldable mounting means
    • B60R19/34Arrangements for mounting bumpers on vehicles comprising yieldable mounting means destroyed upon impact, e.g. one-shot type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

The invention relates to an automobile longitudinal beam front end structure, which comprises a longitudinal beam assembly and a front collision beam assembly, and is characterized in that: the front collision beam assembly comprises a front collision beam, an energy absorption box and an energy absorption box mounting plate; the front collision cross beam is of a cavity structure, and an upper cross beam reinforcing plate and a lower cross beam reinforcing plate which are connected with the front and the back of the front collision cross beam are arranged in the front collision cross beam; the energy absorption box is internally provided with an energy absorption box upper reinforcing plate and an energy absorption box lower reinforcing plate which are connected with the left side surface and the right side surface of the energy absorption box, the front end parts of the energy absorption box upper reinforcing plate and the energy absorption box lower reinforcing plate are clung to the back of the front collision beam, and the rear end parts of the energy absorption box upper reinforcing plate and the energy absorption box lower reinforcing plate are clung to the energy absorption box mounting plate; the longitudinal beam assembly comprises a longitudinal beam inner plate and a longitudinal beam outer plate which is connected with the longitudinal beam inner plate in a matched mode, an upper support is connected to the upper face of the front end portion of the longitudinal beam inner plate, a lower support is connected to the lower face of the front end portion of the longitudinal beam inner plate, the upper portion of the energy absorption box mounting plate is connected with the upper support in a matched mode, and the lower portion of the energy absorption box mounting plate is connected with the lower support in a matched mode. The energy-absorbing structure has a good collision energy-absorbing effect, and has high collision resistance and high maintenance economy.

Description

一种汽车纵梁前端结构A car longitudinal beam front end structure

技术领域technical field

本发明涉及汽车车身,具体涉及一种RCAR式纵梁前端结构。The invention relates to an automobile body, in particular to an RCAR type longitudinal beam front end structure.

背景技术Background technique

2017年,我国保险汽车安全指数(以下简称“C-IASI”)测试评价体系建立,标志着我国汽车行业安全标准与国外汽车发达国家正式接轨,这也成为了我国被动安全技术发展的历史转折点。“C-IASI”中除包含消费者往常关注的“车内乘员安全指数”外,还增加了“耐撞性与维修经济性指数”评价,以下简称“RCAR”。In 2017, my country's Insurance Automobile Safety Index (hereinafter referred to as "C-IASI") test and evaluation system was established, marking the official integration of the safety standards of my country's automobile industry with foreign automobile developed countries. This has also become a historical turning point in the development of my country's passive safety technology. "C-IASI" not only includes the "in-vehicle occupant safety index" that consumers usually pay attention to, but also adds the "crashworthiness and maintenance economic index" evaluation, hereinafter referred to as "RCAR".

根据RCAR评价规程,当以15km/h的速度进行碰撞试验后,首先步骤一,需要对试验车的纵梁、底盘等零件的位移量进行精确测量,看是否超过3mm,作为车辆“耐撞性”的评价依据;然后步骤二,检查纵梁等零件是否发生永久变形,作为“维修经济性”的评价依据。传统的纵梁前端结构单纯从吸能量的角度设计,存在以下缺陷:一、为提高吸能量,将吸能盒设计得过长,不但容易出现碰撞失稳,而且成本、重量增高;二、设计大截面尺寸或高强度吸能盒以满足吸能需求,但是,为保障刚度梯度的合理性,需要将纵梁做同样的加强、加厚,导致成本大量增加。进一步,目前急需开发一款汽车纵梁前端结构,使得在碰撞能量无法充分吸收的情况下,纵梁仍然具备抗冲击性,提高汽车的“RCAR”。According to the RCAR evaluation regulations, after the crash test is carried out at a speed of 15km/h, the first step is to accurately measure the displacement of the longitudinal beams, chassis and other parts of the test vehicle to see if it exceeds 3mm, which is regarded as the "crashworthiness" of the vehicle. "Evaluation basis; then step 2, check whether the longitudinal beam and other parts have permanent deformation, as the evaluation basis of "maintenance economy". The traditional longitudinal beam front-end structure is designed purely from the perspective of energy absorption, and has the following defects: 1. In order to improve energy absorption, the energy-absorbing box is designed too long, which is not only prone to collision instability, but also increases the cost and weight; 2. Design Large cross-sectional size or high-strength energy-absorbing boxes can meet energy-absorbing requirements. However, in order to ensure the rationality of the stiffness gradient, it is necessary to strengthen and thicken the longitudinal beams in the same way, resulting in a substantial increase in cost. Furthermore, there is an urgent need to develop a front-end structure of the car longitudinal beam, so that the longitudinal beam still has impact resistance and improves the "RCAR" of the car even when the collision energy cannot be fully absorbed.

以下专利对碰撞横梁总成进行了许多创造性改进和优化,吸能效果得到不同程度改善,但均未从耐撞性和维修经济角度考量。如CN204055667U公开的《一种铝合金前碰撞横梁总成》,对碰撞横梁的结构进行了适当优化,吸能效果得到改善,但总成的吸能量无突破性提升;CN202138419U公开的《一种汽车前碰撞横梁总成》,通过增加副吸能盒使得吸能效果得到明显提升,但所述副吸能盒侵占了行人保护的腿部碰撞空间,且重量、成本较高,不容易开展大批量产业化应用;CN105235617A公开的《汽车用铝合金吸能盒》,在吸能盒体内填充不同密度的复合材料,从而使得吸能效果得到质的飞跃,但由于填充复合材料会导致吸能盒刚度增加,对纵梁维修经济性产生负面影响,且仅适用于高速碰撞工况。The following patents have made many creative improvements and optimizations to the collision beam assembly, and the energy absorption effect has been improved to varying degrees, but they have not considered from the perspective of crashworthiness and maintenance economy. For example, "A Aluminum Alloy Front Collision Beam Assembly" disclosed in CN204055667U properly optimizes the structure of the collision beam, and the energy absorption effect is improved, but the energy absorption of the assembly has no breakthrough improvement; CN202138419U discloses "A Vehicle Front Collision Beam Assembly", the energy-absorbing effect is significantly improved by adding a secondary energy-absorbing box, but the secondary energy-absorbing box invades the leg collision space for pedestrian protection, and its weight and cost are high, making it difficult to carry out mass production Industrial application; CN105235617A discloses "Aluminum Alloy Energy-absorbing Box for Automobiles", which fills the energy-absorbing box with composite materials of different densities, thereby making a qualitative leap in the energy-absorbing effect, but the stiffness of the energy-absorbing box will be increased due to the filling of composite materials. The increase will have a negative impact on the economics of longitudinal beam maintenance and is only applicable to high-speed collision conditions.

发明内容Contents of the invention

本发明的目的是提供一种汽车纵梁前端结构,其具有较高的碰撞吸能效果,同时具备较高的耐撞性和维修经济性,即在保障维修经济性的同时,又能兼顾碰撞安全性。The purpose of the present invention is to provide a front end structure of the longitudinal beam of the automobile, which has a high impact energy absorption effect, and at the same time has high crashworthiness and maintenance economy, that is, while ensuring the maintenance economy, it can also take into account the collision safety.

本发明所述的一种汽车纵梁前端结构,包括纵梁总成、与所述纵梁总成的前端部相连的前碰撞横梁总成,其特征是:所述前碰撞横梁总成包括前碰撞横梁、前端部与所述前碰撞横梁相连的吸能盒、与所述吸能盒的后端部相连的吸能盒安装板;所述前碰撞横梁呈腔体结构,其内部设有连接其前面和后面的横梁上加强板和横梁下加强板;所述吸能盒内设有连接其左侧面和右侧面的吸能盒上加强板和吸能盒下加强板,所述吸能盒上加强板和吸能盒下加强板的前端部均与所述前碰撞横梁的后面紧贴、后端部均与所述吸能盒安装板紧贴;所述纵梁总成包括纵梁内板和与其配合连接的纵梁外板,所述纵梁内板前端部的上面连接有上支架、前端部的下面连接有下支架,所述吸能盒安装板的上部与所述上支架配合连接、下部与所述下支架配合连接。The front end structure of a longitudinal beam of an automobile according to the present invention comprises a longitudinal beam assembly and a front collision beam assembly connected to the front end of the longitudinal beam assembly, and is characterized in that: the front collision beam assembly includes a front A crash beam, an energy absorbing box whose front end is connected to the front crash beam, and an energy absorbing box mounting plate connected to the rear end of the crash box; the front crash beam has a cavity structure, and a connection The upper reinforcing plate of the beam and the lower reinforcing plate of the beam at the front and the rear; the upper reinforcing plate of the energy absorbing box and the lower reinforcing plate of the energy absorbing box connecting the left side and the right side of the energy absorbing box are arranged in the energy absorbing box; The front ends of the upper reinforcing plate of the energy-absorbing box and the lower reinforcing plate of the energy-absorbing box are in close contact with the rear of the front collision beam, and the rear ends are in close contact with the mounting plate of the energy-absorbing box; the longitudinal beam assembly includes a longitudinal The beam inner plate and the longitudinal beam outer plate matched with it, the upper bracket is connected to the front end of the longitudinal beam inner plate, the lower bracket is connected to the lower front of the front end, the upper part of the energy absorbing box installation plate is connected to the upper The bracket is mated and connected, and the lower part is mated and connected with the lower bracket.

进一步,所述横梁上加强板从前至后向下倾斜,所述横梁下加强板从前至后向上倾斜。Further, the upper reinforcing plate of the cross beam is inclined downward from front to back, and the lower reinforcing plate of the cross beam is inclined upward from front to rear.

进一步,所述吸能盒的横截面的外轮廓为四角倒圆角的矩形,且圆角的半径范围为15mm至35mm。Further, the outer contour of the cross-section of the crash box is a rectangle with rounded corners, and the radius of the rounded corners ranges from 15mm to 35mm.

进一步,所述吸能盒的左侧面或者右侧面上设有吸能盒诱导槽,该吸能盒诱导槽沿竖直方向布置。Further, the left side or the right side of the crash box is provided with a crash box induction groove, and the crash box induction groove is arranged along the vertical direction.

进一步,所述吸能盒的上面或者下面设有吸能盒弱化孔。Further, a weakening hole of the crash box is provided on the top or bottom of the crash box.

进一步,所述吸能盒的长度为90mm至140mm。Further, the length of the crash box is 90mm to 140mm.

进一步,所述上支架具有上支架前安装部和上支架下安装部,所述上支架前安装部与吸能盒安装板的上部配合连接,上支架下安装部与纵梁内板前端部的上面连接;所述下支架具有下支架前安装部和下支架上安装部,所述下支架前安装部与吸能盒安装板的下部配合连接,下支架上安装部与纵梁内板前端部的下面连接。Further, the upper bracket has a front mounting part of the upper bracket and a lower mounting part of the upper bracket, the front mounting part of the upper bracket is connected with the upper part of the energy absorbing box mounting plate, and the lower mounting part of the upper bracket is connected with the front end of the longitudinal beam inner plate. The upper connection; the lower bracket has a front mounting part of the lower bracket and an upper mounting part of the lower bracket. link below.

进一步,所述上支架还具有连接所述上支架前安装部左边和上支架下安装部左边的上支架左翻边、连接所述上支架前安装部右边和上支架下安装部右边的上支架右翻边;所述下支架还具有连接所述下支架前安装部左边和下支架上安装部左边的下支架左翻边、连接所述下支架前安装部右边和下支架上安装部右边的下支架右翻边。Further, the upper bracket also has the left flange of the upper bracket connecting the left side of the front mounting part of the upper bracket and the left side of the lower mounting part of the upper bracket, and the upper bracket connecting the right side of the front mounting part of the upper bracket and the right side of the lower mounting part of the upper bracket Right flange; the lower bracket also has the left flange of the lower bracket connecting the left side of the front mounting part of the lower bracket and the left side of the upper mounting part of the lower bracket, and the right side of the front mounting part of the lower bracket connecting the right side of the upper mounting part of the lower bracket. Flip the lower bracket to the right.

进一步,所述纵梁总成的前端部配合有纵梁前封板,该纵梁前封板具有与所述纵梁内板搭接的第一翻边和第一焊接面、与所述吸能盒安装板对应的第一前安装面,该第一前安装面位于所述上支架和下支架与吸能盒安装板之间。Further, the front end of the longitudinal beam assembly is matched with a longitudinal beam front sealing plate, and the longitudinal beam front sealing plate has a first flange and a first welding surface overlapping with the inner panel of the longitudinal beam, and is connected with the suction The first front installation surface corresponding to the energy box installation plate is located between the upper bracket and the lower bracket and the energy absorption box installation plate.

进一步,所述纵梁总成的前端部配合有散热器支柱,该散热器支柱具有与所述纵梁内板搭接的第二翻边和第二焊接面、与所述吸能盒安装板对应的第二前安装面,该第二前安装面与所述第一前安装面重叠布置,并位于所述上支架和下支架与吸能盒安装板之间。Further, the front end of the longitudinal beam assembly is matched with a radiator strut, and the radiator strut has a second flange and a second welding surface overlapping with the inner panel of the longitudinal beam, and is connected to the mounting plate of the energy absorbing box. Corresponding to the second front installation surface, the second front installation surface overlaps with the first front installation surface, and is located between the upper bracket and the lower bracket and the crash box installation plate.

进一步,所述前碰撞横梁总成为铝合金材质。Further, the front collision beam assembly is made of aluminum alloy.

本发明有益的技术效果:Beneficial technical effect of the present invention:

由于前碰撞横梁内设有横梁上加强板和横梁下加强板、吸能盒内设有吸能盒上加强板和吸能盒下加强板,发生碰撞时,前碰撞横梁能够实现更好的实现压溃变形,吸收部分碰撞能量,并将碰撞力传递至吸能盒,吸能盒能够提升碰撞吸能量,减小传递至纵梁总成的碰撞力,安全性能高;由于前碰撞横梁总成通过纵梁内板上的上支架和下支架与纵梁内板相连,通过对碰撞力的传递路径进行合理设计,使得碰撞力能够在纵梁内板和纵梁外板上进合理分配,改变原有的纵梁内板和纵梁外板同等受力的状态,在低速碰撞过程中,纵梁内板和纵梁外板不会发生位移或永久变形,最大程度降低事故车的维修费用,在高速碰撞过程中,纵梁内板和纵梁外板仍然能够实现正常压溃变形,即在保障汽车维修经济性的同时,又兼顾了碰撞安全性;由于横梁上加强板从前至后向下倾斜,所述横梁下加强板从前至后向上倾斜,起到将碰撞力集中至吸能盒中部的作用,进一步提升了碰撞吸能量;由于将吸能盒设计成横截面外轮廓为四角倒圆角的矩形、在其左侧面或者右侧面上设有吸能盒诱导槽、在其上面或者下面设有吸能盒弱化孔,降低了吸能盒的整体刚度,提升了碰撞安全性。Since the front collision beam is equipped with the upper reinforcement plate and the lower reinforcement plate of the beam, and the upper reinforcement plate of the energy-absorbing box and the lower reinforcement plate of the energy-absorbing box are arranged in the energy-absorbing box, when a collision occurs, the front collision beam can realize better Crushing deformation, absorbing part of the collision energy, and transmitting the collision force to the energy-absorbing box, the energy-absorbing box can improve the energy absorption of the collision, reduce the collision force transmitted to the longitudinal beam assembly, and have high safety performance; because the front collision beam assembly The upper bracket and the lower bracket on the inner panel of the longitudinal beam are connected with the inner panel of the longitudinal beam, and through the reasonable design of the transmission path of the collision force, the collision force can be reasonably distributed on the inner panel of the longitudinal beam and the outer panel of the longitudinal beam, changing the original Some longitudinal beam inner panels and longitudinal beam outer panels are under the same stress state. During the low-speed collision process, the longitudinal beam inner panel and the longitudinal beam outer panel will not be displaced or permanently deformed, which can minimize the maintenance cost of the accident vehicle. During a high-speed collision, the inner panel of the longitudinal beam and the outer panel of the longitudinal beam can still achieve normal crush deformation, that is, while ensuring the economical maintenance of the vehicle, it also takes into account the safety of the collision; , the reinforcing plate under the crossbeam is inclined upward from front to back, which plays a role in concentrating the collision force to the middle of the energy-absorbing box, further improving the energy absorption of the collision; because the energy-absorbing box is designed so that the cross-sectional outline is rounded at four corners It is rectangular, with a crash box induction groove on the left or right side, and a crash box weakening hole on the top or bottom, which reduces the overall rigidity of the crash box and improves the crash safety.

附图说明Description of drawings

图1是本发明的结构示意图之一;Fig. 1 is one of structural representations of the present invention;

图2是本发明的结构示意图之二;Fig. 2 is the second structural representation of the present invention;

图3是前碰撞横梁总成的结构示意图之一;Fig. 3 is one of the structural schematic diagrams of the front collision beam assembly;

图4是前碰撞横梁总成的结构示意图之二;Fig. 4 is the second structural schematic diagram of the front collision beam assembly;

图5是纵梁前封板的结构示意图;Fig. 5 is a structural schematic diagram of the longitudinal beam front sealing plate;

图6是散热器支柱的结构示意图;Fig. 6 is a structural schematic diagram of a radiator pillar;

图7是吸能盒的断面图;Fig. 7 is a sectional view of the energy absorbing box;

图8是吸能盒安装板的结构示意图;Fig. 8 is a structural schematic diagram of an energy-absorbing box mounting plate;

图9是上支架的结构示意图。Fig. 9 is a schematic structural view of the upper bracket.

图中:1-前碰撞横梁总成,2-纵梁总成,3-纵梁前封板,4-散热器支柱;In the figure: 1- Front collision beam assembly, 2- Longitudinal beam assembly, 3- Longitudinal beam front sealing plate, 4- Radiator pillar;

11-前碰撞横梁,12-吸能盒,13-吸能盒安装板;11- Front collision beam, 12- Crash box, 13- Crash box mounting plate;

111-横梁上加强板,112-横梁下加强板;111-beam upper reinforcing plate, 112-beam lower reinforcing plate;

121-吸能盒上加强板,122-吸能盒下加强板,123-吸能盒诱导槽,124-吸能盒弱化孔;121-The upper reinforcement plate of the energy-absorbing box, 122-The lower reinforcement plate of the energy-absorbing box, 123-The induction groove of the energy-absorbing box, 124-The weakening hole of the energy-absorbing box;

131-安装孔,132-定位孔;131-mounting hole, 132-positioning hole;

21-纵梁内板,22-纵梁外板,23-上支架,24-下支架;21- longitudinal beam inner plate, 22- longitudinal beam outer plate, 23- upper bracket, 24- lower bracket;

231-上支架前安装部,232-上支架下安装部,233-上支架左翻边,234-上支架右翻边;231-the front mounting part of the upper bracket, 232-the lower mounting part of the upper bracket, 233-the left flange of the upper bracket, 234-the right flange of the upper bracket;

31-第一翻边,32-第一焊接面,33-第一前安装面;31-the first flange, 32-the first welding surface, 33-the first front mounting surface;

41-第二翻边,42-第二焊接面,43-第二前安装面。41 - the second flange, 42 - the second welding surface, 43 - the second front mounting surface.

具体实施方式Detailed ways

以下结合附图和实施例对本发明做详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

参见图1至图9所示的一种汽车纵梁前端结构,包括纵梁总成2、与所述纵梁总成2的前端部相连的前碰撞横梁总成1,其特征是:所述前碰撞横梁总成1包括前碰撞横梁11、前端部与所述前碰撞横梁11相连的吸能盒12、与所述吸能盒12的后端部相连的吸能盒安装板13;所述前碰撞横梁11呈腔体结构,其内部设有连接其前面和后面的横梁上加强板111和横梁下加强板112;所述吸能盒12内设有连接其左侧面和右侧面的吸能盒上加强板121和吸能盒下加强板122,所述吸能盒上加强板121和吸能盒下加强板122的前端部均与所述前碰撞横梁11的后面紧贴、后端部均与所述吸能盒安装板13紧贴;所述纵梁总成2包括纵梁内板21和与其配合连接的纵梁外板22,所述纵梁内板21前端部的上面连接有上支架23、前端部的下面连接有下支架24,所述吸能盒安装板13的上部与所述上支架23配合连接、下部与所述下支架24配合连接。前碰撞横梁总成1为铝合金材质,横梁上加强板111和横梁下加强板112将前碰撞横梁11分为横向的三个腔体,吸能盒上加强板121和吸能盒下加强板122将吸能盒12分为纵向的三个腔体;发生碰撞时,前碰撞横梁11的三个腔体能够实现压溃变形,吸收部分碰撞能量,并将碰撞力传递至吸能盒12,吸能盒12的三个腔体能够提升碰撞吸能量,减小传递至纵梁总成2的碰撞力。由于前碰撞横梁总成1通过吸能盒安装板13与纵梁内板21上的上支架23和下支架24相连,碰撞力经吸能盒12传递至吸能盒安装板13再传递至上支架23和下支架24,最后传递至纵梁内板21;在低速碰撞过程中,纵梁内板21和纵梁外板22不会发生位移或永久变形,最大程度降低事故车的维修费用;在高速碰撞过程中,纵梁内板21和纵梁外板22仍然能够实现正常压溃变形。在保障维修经济性的同时,又兼顾了碰撞安全性。Referring to the front end structure of a longitudinal beam of an automobile shown in Figures 1 to 9, it includes a longitudinal beam assembly 2 and a front collision beam assembly 1 connected to the front end of the longitudinal beam assembly 2, and is characterized in that: The front crash beam assembly 1 includes a front crash beam 11, a crash box 12 whose front end is connected to the front crash beam 11, and a crash box mounting plate 13 connected to the rear end of the crash box 12; The front collision beam 11 has a cavity structure, and an upper reinforcement plate 111 and a lower reinforcement plate 112 connecting the front and rear sides of the beam are provided inside; The upper reinforcing plate 121 of the energy-absorbing box and the lower reinforcing plate 122 of the energy-absorbing box. The ends are all in close contact with the mounting plate 13 of the energy-absorbing box; the longitudinal beam assembly 2 includes a longitudinal beam inner plate 21 and a longitudinal beam outer plate 22 mated with it, and the upper surface of the front end of the longitudinal beam inner plate 21 An upper bracket 23 is connected, and a lower bracket 24 is connected below the front end. The upper part of the crash box mounting plate 13 is connected with the upper bracket 23 , and the lower part is connected with the lower bracket 24 . The front collision beam assembly 1 is made of aluminum alloy, the upper reinforcement plate 111 and the lower reinforcement plate 112 divide the front collision beam 11 into three transverse cavities, the upper reinforcement plate 121 of the energy-absorbing box and the lower reinforcement plate of the energy-absorbing box 122 divides the energy-absorbing box 12 into three longitudinal cavities; when a collision occurs, the three cavities of the front collision beam 11 can realize crush deformation, absorb part of the collision energy, and transmit the collision force to the energy-absorbing box 12, The three cavities of the energy-absorbing box 12 can improve the energy absorption of the collision and reduce the collision force transmitted to the longitudinal beam assembly 2 . Since the front collision beam assembly 1 is connected to the upper bracket 23 and the lower bracket 24 on the longitudinal beam inner panel 21 through the energy absorbing box mounting plate 13, the collision force is transmitted to the energy absorbing box mounting plate 13 through the energy absorbing box 12 and then to the upper bracket 23 and the lower bracket 24, and finally transmitted to the longitudinal beam inner panel 21; during the low-speed collision process, the longitudinal beam inner panel 21 and the longitudinal beam outer panel 22 will not be displaced or permanently deformed, and the maintenance cost of the accident vehicle will be reduced to the greatest extent; During the high-speed collision, the longitudinal beam inner panel 21 and the longitudinal beam outer panel 22 can still achieve normal crush deformation. While ensuring the maintenance economy, it also takes into account the collision safety.

所述横梁上加强板111从前至后向下倾斜,所述横梁下加强板112从前至后向上倾斜。前碰撞横梁11的三个腔体依次为上腔体、中间腔体和下腔体,中间腔体的前部高度大于其后部高度;能够使得碰撞力向吸能盒12的中部传递,进一步提升碰撞吸能量。The upper reinforcing plate 111 of the cross beam is inclined downward from front to back, and the lower reinforcing plate 112 of the cross beam is inclined upward from front to rear. The three cavities of the front collision beam 11 are the upper cavity, the middle cavity and the lower cavity in turn, and the height of the front part of the middle cavity is greater than the height of the rear part; the collision force can be transmitted to the middle part of the crash box 12, further Improve collision energy absorption.

所述吸能盒12的横截面的外轮廓为四角倒圆角的矩形,且圆角的半径范围为15mm(毫米)至35mm(毫米)。吸能盒12的四个圆角能够降低吸能盒的整体刚度。The outer contour of the cross-section of the crash box 12 is a rectangle with rounded corners, and the radius of the rounded corners ranges from 15 mm (millimeter) to 35 mm (millimeter). The four rounded corners of the crash box 12 can reduce the overall rigidity of the crash box.

所述吸能盒12的左侧面或者右侧面上设有吸能盒诱导槽123,该吸能盒诱导槽123沿竖直方向布置;所述吸能盒12的上面或者下面设有吸能盒弱化孔124。吸能盒诱导槽123和吸能盒弱化孔124能够降低吸能盒12的刚度。The left side or the right side of the energy-absorbing box 12 is provided with an energy-absorbing box induction groove 123, and the energy-absorbing box induction groove 123 is arranged along the vertical direction; The energy box weakens the hole 124 . The crash box induction groove 123 and the crash box weakening hole 124 can reduce the rigidity of the crash box 12 .

所述吸能盒12的长度为90mm(毫米)至140mm(毫米)。吸能盒12在进行碰撞力传递时,吸能盒12的上面和下面、吸能盒上加强板121、吸能盒下加强板122构成主传力路径,吸能盒12的左侧面和右侧面构成次传力路径。The length of the energy-absorbing box 12 is 90mm (millimeter) to 140mm (millimeter). When the crash box 12 is transmitting the collision force, the top and bottom of the crash box 12, the upper reinforcing plate 121 of the crash box, and the lower reinforcing plate 122 of the crash box form the main force transmission path, and the left side of the crash box 12 and the The right side constitutes the secondary force transmission path.

所述上支架23具有上支架前安装部231和上支架下安装部232,所述上支架前安装部231与吸能盒安装板13的上部配合连接,上支架下安装部232与纵梁内板21前端部的上面连接;所述下支架24具有下支架前安装部和下支架上安装部,所述下支架前安装部与吸能盒安装板13的下部配合连接,下支架上安装部与纵梁内板21前端部的下面连接。上支架23和下支架24结构相同,均为加宽式的“L”型设计,为主要传力零件,能够将大部分碰撞力传至纵梁内板21。且上支架23和下支架24均采用高强度钢板冲压而成,厚度在2.0mm(毫米)至3.0mm(毫米)之间;吸能盒安装板13的上部和下部均设有安装孔131、中部设有定位孔,上支架前安装部231上设有与吸能盒安装板13上部安装孔131对应的通孔,下支架前安装部上设有与吸能盒安装板13下部安装孔131对应的通孔;上支架前安装部231、下支架前安装部与前碰撞横梁总成1上的吸能盒安装板13通过螺栓装配连接在一起,上支架下安装部232、下支架上安装部与纵梁内板21搭接。The upper bracket 23 has a front mounting part 231 of the upper bracket and a lower mounting part 232 of the upper bracket. The upper part of the front end of the plate 21 is connected; the lower bracket 24 has a front mounting part of the lower bracket and an upper mounting part of the lower bracket, and the front mounting part of the lower bracket is connected with the lower part of the energy absorbing box mounting plate 13, and the upper mounting part of the lower bracket It is connected to the lower surface of the front end portion of the side member inner panel 21 . The upper bracket 23 and the lower bracket 24 have the same structure, both of which are widened "L"-shaped design, and are the main force transmission parts, which can transmit most of the collision force to the longitudinal beam inner plate 21. And the upper bracket 23 and the lower bracket 24 are all stamped by high-strength steel plates, with a thickness between 2.0 mm (mm) and 3.0 mm (mm); the upper and lower parts of the energy-absorbing box mounting plate 13 are provided with mounting holes 131, The middle part is provided with a positioning hole, the front mounting part 231 of the upper bracket is provided with a through hole corresponding to the upper mounting hole 131 of the energy absorbing box mounting plate 13, and the front mounting part of the lower bracket is provided with a mounting hole 131 corresponding to the lower mounting hole 13 of the energy absorbing box mounting plate 13. Corresponding through holes; the front mounting part 231 of the upper bracket, the front mounting part of the lower bracket and the energy-absorbing box mounting plate 13 on the front collision beam assembly 1 are connected together by bolt assembly, the lower mounting part 232 of the upper bracket, the upper mounting part of the lower bracket The part is overlapped with the longitudinal beam inner panel 21.

所述上支架23还具有连接所述上支架前安装部231左边和上支架下安装部232左边的上支架左翻边233、连接所述上支架前安装部231右边和上支架下安装部232右边的上支架右翻边234;所述下支架24还具有连接所述下支架前安装部左边和下支架上安装部左边的下支架左翻边、连接所述下支架前安装部右边和下支架上安装部右边的下支架右翻边。上支架左翻边233和上支架右翻边234、下支架左翻边和下支架右翻边均与纵梁内板21搭接。The upper bracket 23 also has an upper bracket left flange 233 connecting the left side of the upper bracket front mounting portion 231 and the upper bracket lower mounting portion 232 left side, connecting the upper bracket front mounting portion 231 right side and the upper bracket lower mounting portion 232 The upper bracket right flange 234 on the right side; the lower bracket 24 also has the left flange of the lower bracket connecting the left side of the front mounting part of the lower bracket and the left side of the upper mounting part of the lower bracket, connecting the right side and the lower side of the front mounting part of the lower bracket. The lower bracket on the right side of the mounting part on the bracket is turned right. The left flange 233 of the upper bracket and the right flange 234 of the upper bracket, the left flange of the lower bracket and the right flange of the lower bracket are all overlapped with the longitudinal beam inner plate 21 .

所述纵梁总成2的前端部配合有纵梁前封板3,该纵梁前封板3具有与所述纵梁内板21搭接的第一翻边31和第一焊接面32、与所述吸能盒安装板13对应的第一前安装面33,该第一前安装面33位于所述上支架23和下支架24与吸能盒安装板13之间。The front end of the longitudinal beam assembly 2 is matched with a longitudinal beam front sealing plate 3, and the longitudinal beam front sealing plate 3 has a first flange 31 and a first welding surface 32 overlapping with the longitudinal beam inner plate 21, The first front mounting surface 33 corresponding to the crash box mounting plate 13 is located between the upper bracket 23 and the lower bracket 24 and the crash box mounting plate 13 .

所述纵梁总成2的前端部配合有散热器支柱4,该散热器支柱4具有与所述纵梁内板21搭接的第二翻边41和第二焊接面42、与所述吸能盒安装板13对应的第二前安装面43,该第二前安装面43与所述第一前安装面33重叠布置,并位于所述上支架23和下支架24与吸能盒安装板13之间。即上支架23的上支架前安装部231、纵梁前封板3的第一前安装面33、散热器支柱4的第二前安装面43、吸能盒安装板13的上部通过螺栓连接在一起;下支架24的下支架前安装面、纵梁前封板3的第一前安装面33、散热器支柱4的第二前安装面43、吸能盒安装板13的下部通过螺栓连接在一起。散热器支柱4均为“U”型截面设计,散热器支柱4配合纵梁前封板3形成次传力路径,将少量的碰撞力传至纵梁外板22。The front end of the longitudinal beam assembly 2 is matched with a radiator strut 4, and the radiator strut 4 has a second flange 41 and a second welding surface 42 overlapped with the inner panel 21 of the longitudinal beam, and is connected with the suction The second front installation surface 43 corresponding to the energy box installation plate 13, the second front installation surface 43 overlaps with the first front installation surface 33, and is located between the upper bracket 23 and the lower bracket 24 and the energy absorption box installation plate. Between 13. That is, the upper bracket front mounting part 231 of the upper bracket 23, the first front mounting surface 33 of the longitudinal beam front cover plate 3, the second front mounting surface 43 of the radiator pillar 4, and the top of the energy absorbing box mounting plate 13 are connected by bolts. Together; the lower bracket front mounting surface of the lower bracket 24, the first front mounting surface 33 of the longitudinal beam front cover plate 3, the second front mounting surface 43 of the radiator pillar 4, and the bottom of the energy absorbing box mounting plate 13 are connected by bolts Together. The radiator pillars 4 are all designed with a "U" cross-section. The radiator pillars 4 cooperate with the longitudinal beam front cover plate 3 to form a secondary force transmission path, and transmit a small amount of collision force to the longitudinal beam outer plate 22 .

前碰撞横梁11为低刚度、高强度材料牌号制成的可压溃式设计,屈服强度不低于310MPa;吸能盒安装板13采用高强度材料牌号制成,屈服强度不低于310MPa;以提供足够抗弯和支撑强度。吸能盒12采用6063系铝合金材料,屈服强度不低于260Mpa。纵梁前封板3、散热器支柱4均采用普通钢板冲压而成,厚度较薄,在0.8mm(毫米)至1.2mm(毫米)之间。The front collision beam 11 is a crushable design made of low-rigidity, high-strength material grades, and the yield strength is not less than 310MPa; the energy-absorbing box mounting plate 13 is made of high-strength material grades, and the yield strength is not lower than 310MPa; Provide sufficient bending and support strength. The energy-absorbing box 12 is made of 6063 series aluminum alloy material, and the yield strength is not less than 260Mpa. The longitudinal beam front sealing plate 3 and the radiator pillar 4 are all stamped by ordinary steel plates, and the thickness is relatively thin, ranging from 0.8 mm (millimeter) to 1.2 mm (millimeter).

由于汽车的纵梁内板21刚度较纵梁外板22的刚度大,车辆在发生碰撞之时,前碰撞横梁11吸收部分碰撞能量后,将碰撞力传递至吸能盒12;然后大部分的碰撞力通过上支架23和下支架24传递至纵梁内板21,小部分的碰撞力通过纵梁前封板3和散热器支柱4传递至纵梁外板22。本发明通过对碰撞力的传递路径进行合理设计,使得碰撞力能够在纵梁内板21和纵梁外板22上进合理分配,改变原有的纵梁内板21和纵梁外板22同等受力的状态;使得车辆在发生低速碰撞之后,纵梁总成2不会发生位移或永久变形,最大程度降低事故车的维修费用;在发生高速碰撞之后,纵梁总成2能够实现正常压溃变形。Because the rigidity of the longitudinal beam inner panel 21 of the automobile is greater than that of the longitudinal beam outer panel 22, when the vehicle collides, the front collision beam 11 absorbs part of the collision energy and transmits the collision force to the energy-absorbing box 12; The collision force is transmitted to the longitudinal beam inner panel 21 through the upper bracket 23 and the lower bracket 24 , and a small part of the collision force is transmitted to the longitudinal beam outer panel 22 through the longitudinal beam front cover plate 3 and the radiator pillar 4 . The present invention rationally designs the transmission path of the collision force, so that the collision force can be reasonably distributed on the longitudinal beam inner panel 21 and the longitudinal beam outer panel 22, and the original longitudinal beam inner panel 21 and the longitudinal beam outer panel 22 are equally affected. The state of force; after the low-speed collision of the vehicle, the longitudinal beam assembly 2 will not be displaced or permanently deformed, and the maintenance cost of the accident vehicle will be reduced to the greatest extent; after the high-speed collision, the longitudinal beam assembly 2 can achieve normal crushing out of shape.

本发明能够合理的对纵梁内板和纵梁外板的受力状态进行分配,能够提高吸能效果,使得车辆具备较高的耐撞性和维修经济性,即在保障维修经济性的同时,又兼顾了碰撞安全性;同时结构简单、重量轻、适用范围广、制作成本低。The invention can rationally distribute the stressed state of the inner panel of the longitudinal beam and the outer panel of the longitudinal beam, can improve the energy absorption effect, and make the vehicle have higher crashworthiness and maintenance economy, that is, while ensuring the maintenance economy , taking into account the collision safety; meanwhile, the structure is simple, the weight is light, the application range is wide, and the production cost is low.

Claims (8)

1.一种汽车纵梁前端结构,包括纵梁总成(2)、与所述纵梁总成(2)的前端部相连的前碰撞横梁总成(1),其特征是:所述前碰撞横梁总成(1)包括前碰撞横梁(11)、前端部与所述前碰撞横梁(11)相连的吸能盒(12)、与所述吸能盒(12)的后端部相连的吸能盒安装板(13);所述前碰撞横梁(11)呈腔体结构,其内部设有连接其前面和后面的横梁上加强板(111)和横梁下加强板(112);横梁上加强板(111)和横梁下加强板(112)将前碰撞横梁(11)分为横向的三个腔体;所述吸能盒(12)内设有连接其左侧面和右侧面的吸能盒上加强板(121)和吸能盒下加强板(122),吸能盒上加强板(121)和吸能盒下加强板(122)将吸能盒(12)分为纵向的三个腔体;所述吸能盒上加强板(121)和吸能盒下加强板(122)的前端部均与所述前碰撞横梁(11)的后面紧贴、后端部均与所述吸能盒安装板(13)紧贴;所述纵梁总成(2)包括纵梁内板(21)和与其配合连接的纵梁外板(22),所述纵梁内板(21)前端部的上面连接有上支架(23)、前端部的下面连接有下支架(24),所述吸能盒安装板(13)的上部与所述上支架(23)配合连接、下部与所述下支架(24)配合连接;1. An automobile longitudinal beam front end structure, comprising a longitudinal beam assembly (2), and a front collision beam assembly (1) connected to the front end of the longitudinal beam assembly (2), characterized in that: the front The crash beam assembly (1) includes a front crash beam (11), a crash box (12) whose front end is connected to the front crash beam (11), a crash box (12) connected to the rear end of the crash box (12) An energy-absorbing box mounting plate (13); the front collision beam (11) has a cavity structure, and an upper beam reinforcement plate (111) and a lower beam reinforcement plate (112) connecting the front and rear of the beam are arranged inside; The reinforcing plate (111) and the lower reinforcing plate of the beam (112) divide the front collision beam (11) into three transverse cavities; the energy-absorbing box (12) is provided with a The upper reinforcing plate (121) of the energy-absorbing box and the lower reinforcing plate (122) of the energy-absorbing box, the upper reinforcing plate (121) of the energy-absorbing box and the lower reinforcing plate (122) of the energy-absorbing box divide the energy-absorbing box (12) into longitudinal Three cavities; the front ends of the upper reinforcement plate (121) of the energy-absorbing box and the lower reinforcement plate (122) of the energy-absorbing box are in close contact with the rear of the front collision beam (11), and the rear ends are all in contact with the The mounting plate (13) of the energy-absorbing box is closely attached; the longitudinal beam assembly (2) includes a longitudinal beam inner plate (21) and a longitudinal beam outer plate (22) matched with it, and the longitudinal beam inner plate (21 ) is connected with an upper bracket (23) above the front end, and a lower bracket (24) is connected with the bottom of the front end, the upper part of the energy absorbing box mounting plate (13) is connected with the upper bracket (23), and the lower part is connected with the upper bracket (23). The lower bracket (24) is mated and connected; 所述纵梁总成(2)的前端部配合有纵梁前封板(3),该纵梁前封板(3)具有与所述纵梁内板(21)搭接的第一翻边(31)和第一焊接面(32)、与所述吸能盒安装板(13)对应的第一前安装面(33),该第一前安装面(33)位于所述上支架(23)和下支架(24)与吸能盒安装板(13)之间;The front end of the longitudinal beam assembly (2) is fitted with a longitudinal beam front sealing plate (3), and the longitudinal beam front sealing plate (3) has a first flange overlapping with the longitudinal beam inner panel (21) (31) and the first welding surface (32), the first front mounting surface (33) corresponding to the energy absorbing box mounting plate (13), the first front mounting surface (33) is located on the upper bracket (23 ) and between the lower bracket (24) and the crash box mounting plate (13); 所述纵梁总成(2)的前端部配合有散热器支柱(4),该散热器支柱(4)具有与所述纵梁内板(21)搭接的第二翻边(41)和第二焊接面(42)、与所述吸能盒安装板(13)对应的第二前安装面(43),该第二前安装面(43)与所述第一前安装面(33)重叠布置,并位于所述上支架(23)和下支架(24)与吸能盒安装板(13)之间。The front end of the longitudinal beam assembly (2) is matched with a radiator support (4), and the radiator support (4) has a second flange (41) overlapping with the inner panel of the longitudinal beam (21) and The second welding surface (42), the second front installation surface (43) corresponding to the energy absorbing box installation plate (13), the second front installation surface (43) and the first front installation surface (33) Arranged overlappingly, and located between the upper bracket (23) and the lower bracket (24) and the energy absorbing box installation plate (13). 2.根据权利要求1所述的汽车纵梁前端结构,其特征是:所述横梁上加强板(111)从前至后向下倾斜,所述横梁下加强板(112)从前至后向上倾斜。2. The front end structure of the vehicle longitudinal beam according to claim 1, characterized in that: the upper reinforcement plate (111) of the beam slopes downward from front to rear, and the lower reinforcement plate (112) of the beam slopes upward from front to rear. 3.根据权利要求1或2所述的汽车纵梁前端结构,其特征是:所述吸能盒(12)的横截面的外轮廓为四角倒圆角的矩形,且圆角的半径范围为15mm至35mm。3. The vehicle longitudinal beam front end structure according to claim 1 or 2, characterized in that: the outer contour of the cross-section of the energy-absorbing box (12) is a rectangle with rounded corners, and the radius range of the rounded corners is 15mm to 35mm. 4.根据权利要求3所述的汽车纵梁前端结构,其特征是:所述吸能盒(12)的左侧面或者右侧面上设有吸能盒诱导槽(123),该吸能盒诱导槽(123)沿竖直方向布置。4. The vehicle longitudinal beam front end structure according to claim 3, characterized in that: the left or right side of the energy-absorbing box (12) is provided with an energy-absorbing box induction groove (123), and the energy-absorbing box (12) The cartridge induction slots (123) are arranged in the vertical direction. 5.根据权利要求4所述的汽车纵梁前端结构,其特征是:所述吸能盒(12)的上面或者下面设有吸能盒弱化孔(124)。5 . The front end structure of the vehicle side beam according to claim 4 , characterized in that: the crash box ( 12 ) is provided with a crash box weakening hole ( 124 ) on the top or bottom. 6.根据权利要求5所述的汽车纵梁前端结构,其特征是:所述吸能盒(12)的长度为90mm至140mm。6. The front end structure of the longitudinal beam of the vehicle according to claim 5, characterized in that: the length of the crash box (12) is 90 mm to 140 mm. 7.根据权利要求3所述的汽车纵梁前端结构,其特征是:所述上支架(23)具有上支架前安装部(231)和上支架下安装部(232),所述上支架前安装部(231)与吸能盒安装板(13)的上部配合连接,上支架下安装部(232)与纵梁内板(21)前端部的上面连接;所述下支架(24)具有下支架前安装部和下支架上安装部,所述下支架前安装部与吸能盒安装板(13)的下部配合连接,下支架上安装部与纵梁内板(21)前端部的下面连接。7. The vehicle longitudinal beam front end structure according to claim 3, characterized in that: the upper bracket (23) has a front mounting part (231) of the upper bracket and a lower mounting part (232) of the upper bracket, and the front of the upper bracket The installation part (231) is connected with the upper part of the energy-absorbing box installation plate (13), and the lower installation part (232) of the upper bracket is connected with the top of the front end of the longitudinal beam inner plate (21); the lower bracket (24) has a lower The front installation part of the bracket and the upper installation part of the lower bracket, the front installation part of the lower bracket is connected with the lower part of the energy absorbing box installation plate (13), and the upper installation part of the lower bracket is connected with the lower part of the front end of the longitudinal beam inner plate (21) . 8.根据权利要求7所述的汽车纵梁前端结构,其特征是:所述上支架(23)还具有连接所述上支架前安装部(231)左边和上支架下安装部(232)左边的上支架左翻边(233)、连接所述上支架前安装部(231)右边和上支架下安装部(232)右边的上支架右翻边(234);所述下支架(24)还具有连接所述下支架前安装部左边和下支架上安装部左边的下支架左翻边、连接所述下支架前安装部右边和下支架上安装部右边的下支架右翻边。8. The vehicle longitudinal beam front end structure according to claim 7, characterized in that: the upper bracket (23) also has a left side connecting the front mounting part (231) of the upper bracket and the left side of the lower mounting part (232) of the upper bracket The left flange (233) of the upper bracket, the right flange (234) of the upper bracket connecting the right side of the front mounting part (231) of the upper bracket and the right side of the lower mounting part (232) of the upper bracket; the lower bracket (24) also There is a left flange of the lower bracket connecting the left side of the front mounting part of the lower bracket and the left side of the upper mounting part of the lower bracket, and a right flange of the lower bracket connecting the right side of the front mounting part of the lower bracket and the right side of the upper mounting part of the lower bracket.
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