CN110976570B - Aluminum profile rounding machine - Google Patents

Aluminum profile rounding machine Download PDF

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Publication number
CN110976570B
CN110976570B CN201911189739.0A CN201911189739A CN110976570B CN 110976570 B CN110976570 B CN 110976570B CN 201911189739 A CN201911189739 A CN 201911189739A CN 110976570 B CN110976570 B CN 110976570B
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Prior art keywords
bending
aluminum profile
fixed
sliding
screw rod
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CN110976570A (en
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徐宇诚
徐海平
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Jiaxing Haizhi Automation Equipment Co ltd
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Jiaxing Haizhi Automation Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/02Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
    • B21D7/024Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

本发明提供了一种铝型材弯圆机,属于机械技术领域。本铝型材弯圆机,包括上方具有工作台的机体,所述的工作台上开设有若干呈长条状的滑动孔,若干滑动孔排列形成弧形状,若干滑动孔中均设置有弯曲滚柱,所述的滑动孔与弯曲滚柱之间设置有弧度调节机构,所述弧度调节机构包括设置在滑动孔中的滑动块,所述的弯曲滚柱固定在滑动块的顶端,所述滑动块的底端固定有螺母座,螺母座中贯穿螺纹连接有第一丝杆,第一丝杆通过轴承座设置在工作台的下方,所述的第一丝杆靠近轴承座的一端通过万向联轴器连接有驱动电机。本发明可调节圆弧轨道的弯度,从而实现对圆弧轨道的圆弧度进行调整,适用性较广,且弯曲精度高,从而提高配合精度。

The present invention provides an aluminum profile bending machine, which belongs to the field of mechanical technology. The aluminum profile bending machine includes a machine body with a workbench on the top, the workbench is provided with a plurality of sliding holes in the shape of long strips, the plurality of sliding holes are arranged to form an arc shape, and bending rollers are arranged in the plurality of sliding holes, and an arc adjustment mechanism is arranged between the sliding holes and the bending rollers, and the arc adjustment mechanism includes a sliding block arranged in the sliding hole, the bending roller is fixed to the top of the sliding block, and a nut seat is fixed to the bottom end of the sliding block, and a first screw rod is threadedly connected through the nut seat, and the first screw rod is arranged below the workbench through a bearing seat, and one end of the first screw rod close to the bearing seat is connected to a driving motor through a universal coupling. The present invention can adjust the curvature of the circular arc track, thereby realizing the adjustment of the curvature of the circular arc track, and has a wide applicability and high bending accuracy, thereby improving the matching accuracy.

Description

Aluminum profile rounding machine
Technical Field
The invention belongs to the technical field of machinery, and relates to an aluminum profile rounding machine.
Background
The aluminum profile rounding machine is used for bending straight aluminum profiles into arc-shaped aluminum profiles, so that the aluminum profiles are applied to various places.
In the prior art, the bending of the aluminum profile is generally achieved by using a press and a die, and in general, firstly, the die corresponding to the finished aluminum profile needs to be manufactured, and secondly, the bending of the aluminum profile is achieved by using the press, so that the formed aluminum profile is obtained.
However, when the press and the die are used for bending aluminum profiles, the working procedure is complex, the operation machine is inconvenient, a rounding machine appears on the market, and the machine is also required to be applied to the die on the rounding machine and is specially used for bending metal materials.
At present, the existing rounding machine on the market has the following problems that 1, one die can bend only one circular arc track and cannot adjust the circular arc degree of the circular arc track, the limitation is large, and 2, the bending radian is not uniform enough, and the later matching precision of the aluminum profile can be influenced.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an aluminum profile rounding machine, which aims to solve the problems that one die can only bend one circular arc track, the circular arc degree of the circular arc track can not be adjusted, and the limitation is large.
The aluminum profile rounding machine is characterized in that a plurality of strip-shaped sliding holes are formed in the workbench, the sliding holes are arranged to form an arc shape, bending rollers are arranged in the sliding holes, a radian adjusting mechanism capable of adjusting the radian of an arc formed by the bending rollers is arranged between the sliding holes and the bending rollers, the radian adjusting mechanism comprises a sliding block arranged in the sliding holes, the bending rollers are fixed at the top end of the sliding block, a nut seat is fixed at the bottom end of the sliding block, a first screw rod is connected in the nut seat through threads, the first screw rod is arranged below the workbench through a bearing seat and is located on one side of the nut seat, one end, close to the bearing seat, of the first screw rod is connected with a driving motor through a universal coupling, and a bending mechanism capable of bending an aluminum profile to be bent along the arc formed by the bending rollers is arranged in the machine body.
In the aluminum profile rounding machine, the bending mechanism comprises a first servo motor, the first servo motor is vertically fixed in the machine body, the output end of the first servo motor is connected with a speed reducer, the output end of the speed reducer is connected with a swing arm, a sliding rail is fixed below the swing arm, a sliding block is arranged on the outer side of the sliding rail in a sliding mode, and a positioning structure capable of clamping the aluminum profile is arranged on the sliding block.
In the aluminum profile rounding machine, the positioning structure comprises a second servo motor, a mounting plate is fixed below the swing arm, the mounting plate is positioned at one end of the sliding rail, the second servo motor is fixed at one side of the mounting plate away from the sliding rail, a second screw rod is fixed at the output end of the second servo motor, the length direction of the second screw rod is parallel to the moving direction of the sliding block, a mounting block is connected onto the second screw rod in a threaded manner, the upper part of the mounting block is fixedly connected with the sliding block, a plurality of roller sleeves are fixed below the mounting block, and positioning rollers are arranged in the roller sleeves.
In the aluminum profile rounding machine, the universal coupling comprises a first telescopic head, a first telescopic shaft, a second telescopic shaft and a second telescopic head, one end of the first telescopic head is fixed on an output shaft of the driving motor, one end of the first telescopic shaft is connected with the other end of the first telescopic head through a fixing block, the second telescopic shaft is connected with the other end of the first telescopic shaft, one end of the second telescopic head is connected with the other end of the second telescopic shaft through a fixing block, and the other end of the second telescopic head is connected with the first screw rod.
In the aluminum profile rounding machine, the number of the sliding holes is sixteen, and the number of the sliding blocks is sixteen.
In the aluminum profile rounding machine, the dustproof baffles are fixed on two sides of the bending roller respectively and are positioned right above the sliding holes.
In the aluminum profile rounding machine, a limit baffle is fixed at one end of the sliding rail, which is far away from the mounting plate.
Compared with the prior art, the invention has the following advantages:
1. According to the invention, all the bending rollers are driven to move simultaneously by the driving motor, the bearing seat, the first screw rod, the nut seat and the sliding block, so that the radian of the arc track is adjusted, the bending of the aluminum profile can be realized by utilizing the arc track formed by the bending rollers, the bending uniformity of the aluminum profile is improved, and the applicability is wider.
2. According to the invention, one end of the aluminum profile can be clamped between the positioning roller and the bending roller through the second servo motor and the positioning roller, and the movement of the aluminum profile can be realized through the first servo motor and the swing arm, so that power is provided for bending the aluminum profile, the aluminum profile is smoothly bent, and the efficiency is high.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic view of the mounting structure of the curved roller of the present invention;
FIG. 4 is a diagram showing a connection structure of a driving motor and a first screw rod in the present invention;
FIG. 5 is a schematic view of the installation structure of the first screw rod in the present invention;
fig. 6 is a schematic view of a mounting structure of a second screw in the present invention.
In the figure, 1, a workbench; 2, a sliding hole, 3, a sliding block, 4, a bending roller, 5, a nut seat, 6, a first screw rod, 7, a bearing seat, 8, a driving motor, 9, a first servo motor, 10, a speed reducer, 11, a swing arm, 12, a sliding rail, 13, a sliding block, 14, a second servo motor, 15, a mounting plate, 16, a second screw rod, 17, a mounting block, 18, a roller sleeve, 19, a positioning roller, 20, a limit baffle, 21 and a dustproof baffle.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-6, an aluminum profile rounding machine comprises a machine body, wherein a workbench 1 is arranged above the machine body, sixteen strip-shaped sliding holes 2 are formed in the workbench 1, sixteen sliding holes 2 are arranged to form an arc shape, each sliding hole 2 is internally provided with a bending roller 4, two sides of each bending roller 4 are respectively fixedly provided with a dustproof baffle 21, each dustproof baffle 21 is positioned right above the corresponding sliding hole 2, and an arc adjusting mechanism capable of adjusting the arc formed by the corresponding bending roller 4 is arranged between each sliding hole 2 and each bending roller 4.
As shown in fig. 1, 2, 3 and 5, the radian adjustment mechanism includes the sliding block 3 that sets up in slide hole 2, crooked roller 4 fix on the top of sliding block 3, the bottom mounting of sliding block 3 has nut seat 5, nut seat 5 in run through threaded connection have first lead screw 6, first lead screw 6 passes through bearing frame 7 and sets up in the below of workstation 1 and bearing frame 7 is located one side of nut seat 5, the one end that first lead screw 6 is close to bearing frame 7 be connected with driving motor 8 through universal joint, the organism in be provided with the bending mechanism that can treat crooked aluminium alloy and follow the pitch arc that crooked roller 4 formed, can realize the regulation of the pitch arc that crooked roller 4 formed under the effect of radian adjustment mechanism. Specifically, the driving motor 8 is started, the first screw rod 6 is driven to rotate through the universal coupling, the first screw rod 6 rotates to enable the nut seat 5 to move along the length direction of the first screw rod 6, the bending roller 4 is finally enabled to move along the length direction of the first screw rod 6, and the radian of an arc formed by all the bending rollers 4 can be adjusted through the movement of all the bending rollers 4 together.
As shown in fig. 1,2 and 3, the bending mechanism comprises a first servo motor 9, the first servo motor 9 is vertically fixed in the machine body, the output end of the first servo motor 9 is connected with a speed reducer 10, the output end of the speed reducer 10 is connected with a swing arm 11, a sliding rail 12 is fixed below the swing arm 11, a sliding block 13 is slidably arranged on the outer side of the sliding rail 12, the sliding block 13 is provided with a positioning structure capable of clamping an aluminum profile, and under the action of the bending mechanism, the aluminum profile can be converted from straight to bent. Specifically, the first servo motor 9 is started, after the speed is reduced by the speed reducer 10, the swing arm 11 can be driven to do circular motion, and as the aluminum profile is clamped at the end part of the swing arm 11, the aluminum profile can do circular motion through the swing arm 11, and finally the bending of the aluminum profile is realized.
As shown in fig. 1, 2, 3 and 6, the location structure includes second servo motor 14, the below of swing arm 11 is fixed with mounting panel 15, mounting panel 15 be in the one end of slide rail 12, second servo motor 14 fix and keep away from one side of slide rail 12 at mounting panel 15, the output of second servo motor 14 is fixed with second lead screw 16, the length direction of second lead screw 16 is parallel with the direction of movement of slider 13, second lead screw 16 on threaded connection have installation piece 17, the top of installation piece 17 links firmly with slider 13 above-mentioned, the below of installation piece 17 is fixed with three roller cover 18, roller cover 18 in all be provided with location roller 19, the one end that slide rail 12 kept away from mounting panel 15 is fixed with limit baffle 20, can clip the one end of aluminium alloy under location structure's effect to be favorable to providing power to the aluminium alloy. Specifically, the second servo motor 14 is started to drive the second screw rod 16 to rotate, the second screw rod 16 rotates to enable the mounting block 17 to move along the length direction of the second screw rod 16, the roller sleeve 18 is finally driven to move along the length direction of the second screw rod 16, when the roller sleeve 18 moves outwards with the positioning roller 19, the distance between the positioning roller 19 and the bending roller 4 becomes large, one end of the aluminum profile can be placed in, otherwise, when the roller sleeve 18 moves inwards with the positioning roller 19, the distance between the positioning roller 19 and the bending roller 4 becomes small until the end of the aluminum profile is clamped between the positioning roller 19 and the bending roller 4, and therefore the end of the aluminum profile is clamped.
As shown in fig. 4 and 5, the universal coupling comprises a first telescopic head, a first telescopic shaft, a second telescopic shaft and a second telescopic head, one end of the first telescopic head is fixed on an output shaft of the driving motor 8, one end of the first telescopic shaft is connected with the other end of the first telescopic head through a fixing block, the second telescopic shaft is connected with the other end of the first telescopic shaft, one end of the second telescopic head is connected with the other end of the second telescopic shaft through a fixing block, and the other end of the second telescopic head is connected with the first screw rod 6.
The aluminum profile bending device comprises a first screw rod 6, a nut seat 5, a second screw rod 16, a sliding block 13, a sliding rail 12, a positioning roller 19, a first screw rod 6, a second screw rod 16, a first servo motor, a swing arm 11, a bending roller 4 and a bending device, wherein the first screw rod 6 is connected with an external power supply and is started by the device when the device is operated, the driving motor 8 is controlled to start, one end of an aluminum profile to be bent is placed between the bending roller 4 and the positioning roller 19 under the action of a universal coupler, the first screw rod 6 is enabled to rotate under the action of the universal coupler, the first screw rod 5 slides along the outer side of the first screw rod 6 under the action of internal threads, the first screw rod is enabled to rotate through the nut seat 5, the bending roller 4 is driven to move through the sliding block 13, the purpose of adjusting the track radian is achieved, then the second servo motor is controlled to start, the second screw rod 16 connected with the servo motor is enabled to rotate, the mounting block 17 slides along the outer side of the second screw rod 16, one end of the aluminum profile to be bent is placed between the bending roller 4 and the positioning roller 19, and the purpose of clamping one end of the aluminum profile to be bent is achieved, finally, the first servo motor is controlled to reduce the output rotating speed through the speed reducer 10, and then drive the swing arm 11 to rotate, the bending roller 4 is enabled to move, the aluminum profile to bend along an arc curve formed by the bending roller 4, and the bending curve.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although terms of 1, table, 2, sliding hole, 3, sliding block, 4, curved roller, 5, nut seat, 6, first screw, 7, bearing seat, 8, driving motor, 9, first servo motor, 10, speed reducer, 11, swing arm, 12, slide rail, 13, slide block, 14, second servo motor, 15, mounting plate, 16, second screw, 17, mounting block, 18, roller sleeve, 19, positioning roller, 20, limit baffle, 21, dust baffle, etc. are used more herein, the possibility of using other terms is not excluded. These terms are only used to more conveniently describe and explain the nature of the invention and should be construed in a manner consistent with their spirit and scope.

Claims (4)

1.一种铝型材弯圆机,包括上方具有工作台的机体,其特征在于:所述的工作台上开设有若干呈长条状的滑动孔,若干所述的滑动孔排列形成弧形状,若干所述的滑动孔中均设置有弯曲滚柱,所述的滑动孔与弯曲滚柱之间设置有能够调节弯曲滚柱所形成弧线的弧度的弧度调节机构,所述弧度调节机构包括设置在滑动孔中的滑动块,所述的弯曲滚柱固定在滑动块的顶端,所述滑动块的底端固定有螺母座,所述的螺母座中贯穿螺纹连接有第一丝杆,所述第一丝杆通过轴承座设置在工作台的下方且轴承座位于螺母座的一侧,所述的第一丝杆靠近轴承座的一端通过万向联轴器连接有驱动电机,所述的机体中设置有能够对待弯曲铝型材沿着弯曲滚柱所形成的弧线进行弯曲的弯曲机构;1. An aluminum profile bending machine, comprising a machine body with a workbench on the top, characterized in that: the workbench is provided with a plurality of sliding holes in the form of elongated strips, and the plurality of sliding holes are arranged to form an arc shape, and bending rollers are arranged in the plurality of sliding holes, and an arc adjustment mechanism capable of adjusting the arc formed by the bending rollers is arranged between the sliding holes and the bending rollers, and the arc adjustment mechanism comprises a sliding block arranged in the sliding hole, the bending roller is fixed to the top end of the sliding block, a nut seat is fixed to the bottom end of the sliding block, a first screw rod is threadedly connected through the nut seat, the first screw rod is arranged below the workbench through a bearing seat, and the bearing seat is located on one side of the nut seat, and the end of the first screw rod close to the bearing seat is connected to a driving motor through a universal coupling, and the machine body is provided with a bending mechanism capable of bending the aluminum profile to be bent along the arc formed by the bending rollers; 所述的弯曲机构包括第一伺服电机,所述的第一伺服电机竖直固定在机体中,所述第一伺服电机的输出端连接有减速机,所述减速机的输出端连接有摆臂,所述摆臂的下方固定有滑轨,所述滑轨的外侧滑动设置有滑块,所述的滑块上设置有能够将铝型材夹住的定位结构;The bending mechanism comprises a first servo motor, which is vertically fixed in the machine body, an output end of the first servo motor is connected to a reducer, an output end of the reducer is connected to a swing arm, a slide rail is fixed below the swing arm, a slider is slidably arranged on the outer side of the slide rail, and a positioning structure capable of clamping the aluminum profile is arranged on the slider; 所述的定位结构包括第二伺服电机,所述摆臂的下方固定有安装板,所述的安装板处于滑轨的一端,所述的第二伺服电机固定在安装板远离滑轨的一侧,所述第二伺服电机的输出端固定有第二丝杆,第二丝杆的长度方向与滑块的移动方向相平行,所述的第二丝杆上螺纹连接有安装块,所述安装块的上方与上述滑块固连,安装块的下方固定有若干滚柱套,所述的滚柱套中均设置有定位滚柱;The positioning structure includes a second servo motor, a mounting plate is fixed below the swing arm, the mounting plate is at one end of the slide rail, the second servo motor is fixed on the side of the mounting plate away from the slide rail, a second screw is fixed at the output end of the second servo motor, the length direction of the second screw is parallel to the moving direction of the slider, a mounting block is threadedly connected to the second screw, the top of the mounting block is fixedly connected to the above-mentioned slider, a plurality of roller sleeves are fixed below the mounting block, and positioning rollers are arranged in the roller sleeves; 所述的万向联轴器包括伸缩头一、伸缩轴一、伸缩轴二和伸缩头二,所述的伸缩头一的一端固定在驱动电机的输出轴上,所述的伸缩轴一的一端通过固定块一连接在伸缩头一的另一端,所述的伸缩轴二连接在伸缩轴一的另一端,所述的伸缩头二的一端通过固定块二连接在伸缩轴二的的另一端,所述的伸缩头二的另一端与所述第一丝杆连接。The universal coupling includes a telescopic head 1, a telescopic shaft 1, a telescopic shaft 2 and a telescopic head 2, one end of the telescopic head 1 is fixed on the output shaft of the driving motor, one end of the telescopic shaft 1 is connected to the other end of the telescopic head 1 through a fixing block 1, the telescopic shaft 2 is connected to the other end of the telescopic shaft 1, one end of the telescopic head 2 is connected to the other end of the telescopic shaft 2 through a fixing block 2, and the other end of the telescopic head 2 is connected to the first screw rod. 2.根据权利要求1所述的铝型材弯圆机,其特征在于,所述的滑动孔的数量为十六个,所述的滑动块的数量也为十六个。2. The aluminum profile bending machine according to claim 1 is characterized in that the number of the sliding holes is sixteen and the number of the sliding blocks is also sixteen. 3.根据权利要求1所述的铝型材弯圆机,其特征在于,所述的弯曲滚柱的两侧均固定有防尘挡板,所述的防尘挡板位于滑动孔的正上方。3. The aluminum profile bending machine according to claim 1 is characterized in that dust baffles are fixed on both sides of the bending roller, and the dust baffles are located directly above the sliding hole. 4.根据权利要求1所述的铝型材弯圆机,其特征在于,所述滑轨远离安装板的一端固定有限位挡板。4. The aluminum profile bending machine according to claim 1 is characterized in that a limit stop plate is fixed to one end of the slide rail away from the mounting plate.
CN201911189739.0A 2019-11-28 2019-11-28 Aluminum profile rounding machine Active CN110976570B (en)

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CN113305184B (en) * 2021-04-23 2023-06-30 上海钱豹机电设备有限公司 Section bar bending device

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KR20110068456A (en) * 2009-12-16 2011-06-22 (주)모인시스 Roll Bending Automatic Control Device and Method
CN205701968U (en) * 2016-04-11 2016-11-23 浙江杭良锅炉制造有限公司 The adjustable bending machine of flexibility
CN108526256B (en) * 2018-04-03 2024-05-24 浙江创大汽车部件有限公司 Adjustable universal rolling device
CN108971288A (en) * 2018-06-30 2018-12-11 广东知识城运营服务有限公司 A kind of automatic pipeline bending apparatus that radian is adjustable
CN208643750U (en) * 2018-07-27 2019-03-26 山东芙诺鑫智能科技有限公司 Adjusting seat and its bender for having the adjusting seat

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