Circulating reciprocating type automatic residue removal juicer
Technical Field
The invention relates to the technical field of food processing, in particular to a circulating reciprocating type automatic residue removal juicer.
Background
The juicer is a machine capable of rapidly squeezing fruits and vegetables to obtain fruit and vegetable juice, and the juicer on the market at present generally comprises two types, one type is automatic juicing equipment suitable for large-scale production enterprises, the degree of automation and intelligence of the juicer is higher, the juicer is suitable for the requirement of juice processing of the large-scale juice production enterprises, the other type is a small juicer for family use, the power and the volume of the juicer are smaller, the price is low, and the juicer is suitable for the requirement of juice extraction of the family fruit juice.
Besides the above two occasions, fruit growers, small-sized juice processing workshops or other food processing enterprises which need to use juice as a replication production raw material also have the requirement of juice extraction, and the fruit growers, small-sized juice processing workshops or other food processing enterprises which need to use juice as a replication production raw material have their own particularity, one of which is limited by capital or places and cannot purchase or install large-scale automatic juice extraction production lines, and the other of which is far greater than that of ordinary families and cannot meet the production requirement of ordinary family juicers.
On this basis, it is necessary to develop a juice extractor suitable for these small processing units.
Chinese patent with patent number CN201810361164.5 discloses a high-efficient juice extractor device, the on-line screen storage device comprises a base, the fixed liquid reserve tank that is provided with in right side of base up end, the inside stock solution space that is provided with of liquid reserve tank, the central point department of putting of liquid reserve tank up end is provided with the mechanical box rather than the integral type is connected, the fixed breather pipe that is provided with in right side of liquid reserve tank up end, the left side of base up end is provided with a base, the fixed juice extraction case that is provided with in upper end of base, the inside cutting space that is provided with of juice extraction case. In the working process of the invention, the cutting blade cuts up various articles to be juiced and juices, after the juicing is finished, the liquid flows into the liquid storage tank for precipitation, the freezing system is arranged for preserving freshness, and the unwanted precipitates can be taken out through the fine-hole filter screen.
The following disadvantages still remain: in the process of extracting juice (in this patent, the raw materials of extracting juice are the fruit with small particle size such as blueberry, or cut the fruit with large particle size such as apple into the blocky with small size), the residue of juice can not be cleared away automatically, when the residue is stored up a lot, the operation of stopping machine to remove the residue is needed, and the production efficiency and the production continuity are influenced.
Disclosure of Invention
In order to solve the problems, the invention provides a circulating reciprocating type automatic residue removal juicer which is realized by the following technical scheme.
A circulating reciprocating type automatic deslagging juicer comprises a frame body, a cylinder telescopic rod, a squeezing mechanism, a collecting mechanism and a feeding bin, wherein the frame body is of a cuboid cavity structure with an opening at the lower end, an inner cavity of the frame body is divided into a working cavity at the upper part and a placing cavity at the lower part, the bottom of a front side plate of the frame body is flush with the top of the placing cavity, an observation window is further arranged in the middle of the front side plate of the frame body, first sliding grooves are symmetrically formed in the inner walls of left and right side plates of the working cavity, a communicating groove is formed in the lower part of the first sliding groove on the left side, a second sliding groove is formed in the lower part of the communicating groove, and a settling groove is formed in the lower part of the second sliding groove; the telescopic rod of the air cylinder is fixedly connected to the center of the lower surface of the top plate of the frame body, the air cylinder is provided with a hydraulic oil pump for providing power for the air cylinder, the hydraulic oil pump is provided with a switch for controlling the hydraulic oil pump to stop and start, and the switch and the hydraulic oil pump are fixedly connected to the top of the frame body; the squeezing mechanism comprises a squeezing plate, a bearing plate, a second sliding block and a support rod, wherein the center of the upper surface of the squeezing plate is fixedly connected with the bottom of a telescopic rod of the air cylinder, first sliding blocks are symmetrically and fixedly connected with the two sides of the squeezing plate, the first sliding blocks are slidably connected in first sliding grooves, a shaft seat is fixedly connected with the center of the bottom of the bearing plate, the shaft seat is rotatably connected with a shaft rod, the two ends of the shaft rod are fixedly connected with front and rear side plates of a frame body respectively, a guide groove is arranged on the left side of the lower surface of the bearing plate, a guide block is slidably connected in the guide groove, a fixing groove is arranged on the upper surface of the right side of the bearing plate, a fixing block corresponding to the fixing groove is fixedly connected at the corresponding position on the inner side of the right side plate of the frame body, the second sliding block is slidably connected in the second sliding groove, an ear seat extending out of the frame body is arranged on the second sliding block, a rotating shaft is fixedly connected on the ear seat, and a connecting rod is hinged between the rotating shaft and the guide block, the top of the supporting rod is fixedly connected with the bottom of the first sliding block, the supporting rod is also connected with the second sliding block in a sliding mode, the bottom of the supporting rod is fixedly connected with a limiting block, a spring is sleeved outside the supporting rod, and two ends of the spring are fixedly connected with the first sliding block and the second sliding block respectively; the collecting mechanism comprises a collecting barrel and a filter screen, the cross section size of the collecting barrel is consistent with that of the placing cavity, a stop block is fixedly connected inside the collecting barrel, and the position of the filter screen is limited by the stop block; the feed bin is fixedly connected with the frame body through a fixing rod, and a communicating pipe which is communicated with the inside of the frame body is arranged at the bottom of the feed bin.
Further, when the telescopic rod of the air cylinder is in the shortest state, the first sliding block is positioned at the top of the first sliding groove;
when the bearing plate is positioned in the horizontal position, the upper surface of the bearing plate is flush with the bottom of the first sliding groove, the guide block is positioned on the leftmost side of the guide groove, and the connecting rod is positioned in the vertical position;
the length difference between the shortest state and the longest state of the telescopic rod of the cylinder is L, the length of the first sliding groove is L1, the height of the first sliding block is H1, the length of the second sliding groove is L2, the height of the second sliding block is H2, and the depth of the settling tank is H3;
the above data satisfy the following relationship:
L1-H1=L L2-H2=1/2L H3>1/2L。
further, the cross-sectional dimension of the placement cavity is larger than the cross-sectional dimension of the working cavity.
Furthermore, T-shaped rail grooves are symmetrically formed in the left side and the right side of the placing cavity, and T-shaped rail blocks corresponding to the rail grooves are arranged on the two sides of the corresponding collecting barrel.
Furthermore, the bottom of the frame body is provided with a shockproof cushion layer.
Further, the spring is always in a compressed state.
Further, the filter screen includes fixed part and circular arc portion, fixed part and dog overlap joint.
Furthermore, through holes are densely distributed on the bearing plate.
Further, the guide block is equipped with two places in the lower surface symmetry of accepting the board, evenly be equipped with a plurality of departments communicating pipe, the bottom of communicating pipe and the bottom parallel and level of first spout.
Furthermore, the left side and the right side of the bearing plate are fixedly connected with elastic rubber pads.
When the cylinder telescopic rod moves downwards for a common stroke, the bearing plate is in a horizontal position, at the moment, the ladled and extracted raw materials are placed into the feeding bin and enter the upper surface of the bearing plate through the communicating pipe, when the cylinder telescopic rod continues to move downwards, the raw materials are extracted, and when the cylinder telescopic rod moves upwards for more than a half of the stroke, the bearing plate is turned over, and residues are poured out;
the invention has the following advantages:
1. the fruit juice squeezer has practical function, compact structure and higher squeezing efficiency, and is suitable for fruit juice squeezing requirements of small processing enterprises;
2. the residue can be automatically cleaned in the squeezing process, equipment halt caused by halt for removing the residue is avoided, the production efficiency is improved, and the operation flow is simplified.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without inventive labor.
FIG. 1: the invention discloses a structural schematic diagram of a circulating reciprocating type automatic deslagging juicer;
FIG. 2: the structure of the frame body is schematically shown;
FIG. 3: the invention discloses a mechanism schematic diagram of a bearing plate;
FIG. 4: the structure of the feeding bin is schematic.
The reference numbers are as follows:
1. the device comprises a frame body, 101, a working cavity, 102, a placing cavity, 1021, a track groove, 103, an observation window, 104, a first sliding groove, 105, a communicating groove, 106, a second sliding groove, 107, a settling tank, 108 and a shockproof cushion layer;
2. an air cylinder telescopic rod 201, a hydraulic oil pump 202 and a switch;
301. a squeezing plate 302, a bearing plate 3021, a through hole 303, a second sliding block 304, a support rod 305, a first sliding block 306, a shaft seat 307, a shaft rod 308, a guide groove 309, a guide block 310, a fixing groove 311, a fixing block 312, an ear seat 313, a rotating shaft 314, a connecting rod 315, a limiting block 316 and a spring;
401. a collecting barrel 4011, a track block 402, a filter screen 403 and a stop block;
5. feed bin 501, fixed link 502, communicating pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, a circulating reciprocating type juice extractor with automatic residue removal comprises a frame body 1, an air cylinder telescopic rod 2, a squeezing mechanism, a collecting mechanism and a feeding bin 5, wherein the frame body 1 is of a cuboid cavity structure with an opening at the lower end, an inner cavity of the frame body 1 is divided into an upper working chamber 101 and a lower placing chamber 102, the bottom of a front side plate of the frame body 1 is flush with the top of the placing chamber 102, an observation window 103 is further arranged in the middle of the front side plate of the frame body 1, first sliding grooves 104 are symmetrically arranged on the inner walls of left and right side plates of the working chamber 101, a communicating groove 105 is arranged on the lower portion of the left first sliding groove 104, a second sliding groove 106 is arranged on the lower portion of the communicating groove 105, and a settling groove 107 is arranged on the lower portion of the second sliding groove 106; the telescopic rod 2 of the cylinder is fixedly connected with the center of the lower surface of the top plate of the frame body 1, the cylinder is provided with a hydraulic oil pump 201 for providing power for the cylinder, the hydraulic oil pump 201 is provided with a switch 202 for controlling the hydraulic oil pump to stop and start, and the switch 202 and the hydraulic oil pump 201 are fixedly connected with the top of the frame body 1; the squeezing mechanism comprises a squeezing plate 301, a bearing plate 302, a second sliding block 303 and a support rod 304, the center of the upper surface of the squeezing plate 301 is fixedly connected with the bottom of an air cylinder telescopic rod 2, the two sides of the squeezing plate 301 are symmetrically and fixedly connected with first sliding blocks 305, the first sliding blocks 305 are slidably connected in first sliding grooves 104, the center of the bottom of the bearing plate 302 is fixedly connected with a shaft seat 306, the shaft seat 306 is rotatably connected with a shaft rod 307, the two ends of the shaft rod 307 are fixedly connected with the front side plate and the rear side plate of a frame body 1 respectively, the left side of the lower surface of the bearing plate 302 is provided with a guide groove 308, the guide groove 308 is slidably connected with a guide block 309, the upper surface of the right side of the bearing plate 302 is provided with a fixed groove 310, the corresponding position of the inner side plate of the frame body 1 is fixedly connected with a fixed block 311 corresponding to the fixed groove 310, the second sliding block 303 is slidably connected in a second sliding groove 106, the second sliding block 303 is provided with an ear seat 312 extending out of the frame body 1, the ear seat 312 is fixedly connected with a rotating shaft 313, and a connecting rod 314 is hinged between the rotating shaft 313 and the guide block 309, the top of the supporting rod 304 is fixedly connected with the bottom of the first sliding block 305, the supporting rod 304 is further connected with the second sliding block 303 in a sliding manner, the bottom of the supporting rod 304 is fixedly connected with a limiting block 315, a spring 316 is sleeved outside the supporting rod 304, and two ends of the spring 316 are fixedly connected with the first sliding block 305 and the second sliding block 303 respectively; the collecting mechanism comprises a collecting barrel 401 and a filter screen 402, the cross section of the collecting barrel 401 is consistent with that of the placing cavity 102, a stop 403 is fixedly connected inside the collecting barrel 401, and the position of the filter screen 402 is limited by the stop 403; feed bin 5 passes through dead lever 501 and support body 1 rigid coupling, and the bottom of feed bin 5 is equipped with the communicating pipe 502 that switches on to support body 1 inside.
Preferably, when the cylinder telescopic rod 2 is in the shortest state, the first sliding block 305 is located at the top of the first sliding chute 104;
when the bearing plate 302 is located in the horizontal position, the upper surface of the bearing plate 302 is flush with the bottom of the first chute 104, and at this time, the guide block 309 is located at the leftmost side of the guide groove 308, and the connecting rod 314 is located in the vertical position;
the length difference between the shortest state and the longest state of the cylinder telescopic rod 2 is L, the length of the first sliding groove 104 is L1, the height of the first sliding block 305 is H1, the length of the second sliding groove 106 is L2, the height of the second sliding block 303 is H2, and the depth of the settling tank 107 is H3;
the above data satisfy the following relationship:
L1-H1=L L2-H2=1/2L H3>1/2L。
preferably, the cross-sectional dimension of the placement chamber 102 is larger than the cross-sectional dimension of the working chamber 101.
Preferably, T-shaped rail grooves 1021 are symmetrically formed at the left and right sides of the placing cavity 102, and T-shaped rail blocks 4011 corresponding to the rail grooves 1021 are formed at the two sides of the corresponding collecting barrel 401.
Preferably, the bottom of the frame body 1 is provided with a shock-proof cushion layer 108.
Preferably, the spring 316 is always in compression.
Preferably, the filter screen 402 includes a fixing portion and a circular arc portion, and the fixing portion overlaps the stopper 403.
Preferably, the receiving plate 302 is densely provided with through holes 3021.
Preferably, two positions of the guide block 309 are symmetrically arranged on the lower surface of the receiving plate 302, a plurality of positions of the communication pipes 502 are uniformly arranged, and the bottoms of the communication pipes 502 are flush with the bottom of the first chute 104.
Preferably, an elastic rubber pad (not shown) is fixedly connected to both left and right sides of the bearing plate 302.
One embodiment of the present invention is:
for convenience of explanation, the following definitions are made:
in the initial state, the cylinder telescopic rod 2 is in the shortest state, at the moment, the squeezing board 301 is positioned at the highest position, when the cylinder telescopic rod 2 moves downwards, the rod 304 drives the second sliding block 303 to move downwards synchronously, the spring 316 is always in a compressed state, so that the limit block 315 is positioned inside the second sliding block 303, when the second sliding block 303 drives the lug seat 312 to move downwards, under the action of the connecting rod 314, the guide block 309 slides to the left in the guide groove 308, so that the bearing plate 302 rotates counterclockwise around the shaft 307, when the cylinder telescopic rod 2 moves downwards for a common stroke, the second sliding block 303 moves to the bottom of the second sliding chute 106, the bearing plate 302 is in a horizontal position, at this time, the fixing block 311 enters the fixing groove 310 to ensure that the bearing plate 302 is located at a horizontal position, and the arrangement of the elastic rubber pad (not shown) can prevent the bearing plate 302 from being incapable of rotating due to the interference between the left and right sides of the bearing plate 302 and the two side plates of the frame body 1; when the cylinder telescopic rod 2 continues to move downwards, the second sliding block 303 cannot continue to descend under the limit of the second sliding chute 106, so that the bearing plate 302 is kept in a horizontal position, the supporting rod 304 continues to descend, and the limiting block 315 can enter the settling tank 107; when the cylinder telescopic rod 2 ascends, the supporting rod 304 ascends first and the second sliding block 303 is kept still under the action of the spring 316, when the cylinder telescopic rod 2 ascends by more than a half stroke, the second sliding block 303 ascends, the ascending action of the second sliding block 303 is transmitted to the guide block 309 through the connecting rod 314, the guide block 309 moves rightwards in the guide groove 308, and at the moment, the bearing plate 302 rotates clockwise, and residues on the bearing plate are poured out.
During the use, through the motion of switch 202 control cylinder telescopic link 2, when cylinder telescopic link 2 descends to half a stroke, observe through observation window 103 and accept board 302 and be in horizontal position, with the raw materials (in this patent the raw materials of squeezing fruit juice are the less fruit of particle size such as blueberry, perhaps cut into the less cubic of size with the great fruit of particle size such as apple) ladles into feed bin 5, the raw materials in feed bin 5 enters into through communicating pipe 502 and accepts board 302 upper surface, cylinder telescopic link 2 continues to descend and squeezes, fruit juice gets into collecting vessel 401 through-hole 3021 outflow, can accept board 302 clockwise rotation when the telescopic link rises, pour the residue, the residue falls into and carries out secondary filter on the filter screen 402.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.