CN110962696A - Contact net cantilever installation template - Google Patents
Contact net cantilever installation template Download PDFInfo
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- CN110962696A CN110962696A CN201911207675.2A CN201911207675A CN110962696A CN 110962696 A CN110962696 A CN 110962696A CN 201911207675 A CN201911207675 A CN 201911207675A CN 110962696 A CN110962696 A CN 110962696A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/12—Trolley lines; Accessories therefor
- B60M1/20—Arrangements for supporting or suspending trolley wires, e.g. from buildings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/12—Trolley lines; Accessories therefor
- B60M1/28—Manufacturing or repairing trolley lines
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- Manufacturing & Machinery (AREA)
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Abstract
The invention provides a contact net cantilever mounting template which comprises a template platform, wherein a flat cantilever mounting assembly and an inclined cantilever mounting assembly are arranged at the upper part of the template platform, the flat cantilever mounting assembly and the inclined cantilever mounting assembly respectively comprise a clamping piece, and the clamping piece comprises an insulator clamping piece for clamping an insulator and a cantilever pipe clamping piece for clamping a cantilever pipe. The distance between the insulators of the two wrists of the installation template is adjustable, so that the requirement for various insulator distance sizes can be met, and the corresponding adjustment can be carried out according to the error of the installation distance between the upper base and the lower base.
Description
Technical Field
The invention belongs to the field of railways, particularly relates to the field of cantilever installation of a contact network, and particularly relates to a cantilever installation template of the contact network.
Background
The cantilever is an important component of a contact line system, is arranged on a support column and is used as a support of the contact line. The construction process of installing the cantilever can only be completed manually at present. The cantilever comprises insulator and cantilever pipe support, and vase insulator weight is bigger, and cantilever pipe support size is bigger. When the cantilever pipe frame is installed, two workers are required to climb the support to be matched with the workers on the ground, the upper insulator and the lower insulator are lifted to a high place and installed in place through the fixed pulleys fixed on the support, and then the same method is adopted to expand the cantilever pipe frame at the high place, so that the assembly of the cantilever is completed. The problems of difficult lifting and high labor intensity exist in the whole operation process.
With the acceleration of the pace of high-speed railway construction, the installation amount of the cantilever is rapidly increased, new methods and new processes need to be researched, mechanized equipment is used, the labor intensity of constructors is reduced, the construction efficiency is improved, and the mechanization degree of the electrified railway contact network construction is further improved.
Disclosure of Invention
The invention provides an installation template of a contact net cantilever, which enables workers to install insulators and a cantilever pipe before construction operation, reduces the workload of high-altitude operation and lightens the labor intensity of the workers.
The invention adopts the following technical scheme:
the utility model provides a contact net cantilever installation template, includes the template platform, template platform upper portion sets up flat cantilever installation component and oblique cantilever installation component, and flat cantilever installation component and oblique cantilever installation component all include the holder, the holder is including the insulator holder that is used for the centre gripping insulator and the cantilever pipe holder that is used for centre gripping cantilever pipe.
Furthermore, a translation rotating assembly for adjusting the distance and the included angle between the leveling cantilever and the inclined cantilever is further arranged at the upper part of the template platform;
and the clamping pieces of the flat cantilever mounting assembly and the inclined cantilever mounting assembly are respectively mounted on a translational rotating assembly.
Further, the translation and rotation assembly comprises a translation assembly for adjusting the distance between the flat cantilever and the inclined cantilever and a rotation assembly for adjusting the included angle between the flat cantilever and the inclined cantilever;
the clamping piece of the flat cantilever mounting assembly is mounted on the translation assembly, and the clamping piece of the inclined cantilever mounting assembly is mounted on the rotation assembly.
Furthermore, the clamping piece of the flat cantilever mounting assembly is mounted on the rotating assembly, the rotating assembly is rotatably mounted on the translation assembly, and the translation assembly is mounted on the template platform;
the clamping piece of the oblique cantilever mounting assembly is mounted on the rotating assembly, and the rotating assembly is rotatably mounted on the template platform;
the translation and rotation assembly further comprises a positioning piece for positioning the relative positions of the template platform, the rotation assembly and the translation assembly.
Furthermore, the clamping piece of the flat cantilever mounting assembly is flexibly connected to the rotating assembly, the rotating assembly is rotatably mounted on the translation assembly, and the translation assembly is mounted on the template platform;
the clamping piece of the inclined cantilever mounting assembly is flexibly connected to the rotating assembly, and the rotating assembly is rotatably mounted on the template platform.
Further, the translation assembly comprises a first mounting plate, a clamping piece or a rotating assembly is mounted on the upper portion of the first mounting plate, a first sliding portion which drives the clamping piece to perform translational sliding on the template platform is mounted on the lower portion of the first mounting plate, and a second sliding portion corresponding to the first sliding portion is arranged on the template platform.
Furthermore, a translation pointer is further arranged at the front part of the first mounting plate, and a size scale table corresponding to the translation pointer (413) is arranged on the mounting template.
Further, the rotating assembly comprises a second mounting plate, the upper portion of the second mounting plate is provided with a clamping piece, the front portion of the second mounting plate is provided with a first rotating portion, the second mounting plate is rotatably mounted on the first mounting plate or the template platform, and the second mounting plate is further provided with a first supporting portion, and the first supporting portion supports the second mounting plate.
Further, an angle pointer is arranged at the rear part of a second mounting plate of the lower rotating assembly of the oblique cantilever mounting assembly, and an angle scale corresponding to the angle pointer is arranged on the template platform.
Furthermore, a transverse translation assembly for adjusting the distance between the insulator clamping piece and the cantilever pipe clamping piece is further arranged on the second mounting plate.
Further, horizontal translation subassembly is including installing the third sliding part on the second mounting panel, wrist arm pipe holder lower part sets up the fourth sliding part that corresponds with the third sliding part.
Furthermore, the first sliding part and the second sliding part, and the third sliding part and the fourth sliding part are matched by the guide rail and the slider, and the sliding parts serving as the guide rail respectively comprise at least two parallel guide rails.
Furthermore, the end part of the second mounting plate is also provided with an insulator positioning piece which is used for positioning the single-lug connecting hole at the end part of the insulator after the insulator is mounted in place.
Further, the insulator positioning part comprises a supporting rod arranged on the second mounting plate, a positioning plate is rotatably arranged on the upper portion of the supporting rod, and a positioning mounting hole for positioning a positioning pin penetrating through a single-lug mounting hole in the end portion of the insulator is formed in the positioning plate.
Further, the translation and rotation assembly further comprises an adjustment assembly for pushing the translation assembly to translate.
Further, the clamping part is a clamping jaw which is driven to open and close through a power device, and a flexible gasket is installed on the inner side face of the clamping jaw.
Furthermore, all set up the micromatic setting that carries out the fine setting to the position of insulator holder on the anterior second mounting panel of insulator holder of flat cantilever installation component and oblique cantilever installation component.
The invention has the beneficial effects that:
(1) the distance between the insulators of the two wrists of the installation template is adjustable, so that the requirement for various insulator distance sizes can be met, and the corresponding adjustment can be carried out according to the error of the installation distance between the upper base and the lower base.
(2) The cantilever is arranged on the flexible connector and can be finely adjusted in any direction, so that the alignment of the single ear of the cantilever insulator and the cantilever base is more flexible.
(3) According to the invention, the wrist arm pipe and the insulator are assembled into a whole before hoisting, and the whole installation and alignment are carried out after the adjustment is finished. The assembly work is completed on the ground, so that excessive high-altitude operation is avoided, and unsafe factors caused by high-altitude operation of workers are reduced.
(4) The invention combines manual work and hydraulic control, and meets the use requirements under different scenes. When the upper wrist arm of the flat car is assembled, the distance is mechanically adjusted by manual operation; after the cantilever and the base are aligned and installed, the insulator and the clamping jaw of the cantilever pipe are controlled by a hydraulic oil cylinder in consideration of high-altitude unloading, and the clamping jaw can be remotely controlled and loosened.
Drawings
Fig. 1 is an overall schematic view of the installation form of the present invention.
FIG. 2 is a schematic view of the rotating assembly and the clamping member mounted thereon according to the present invention.
FIG. 3 is a schematic view of a translational rotary assembly of the present invention.
Fig. 4 is a schematic view of the oblique wrist mounting assembly.
FIG. 5 is a side schematic view of the combination of the translation assembly and the rotation assembly.
Figure 6 is a schematic view of a cantilever tube grip.
Fig. 7 is a schematic view of an adjustment assembly.
Fig. 8 is an overall view of the wrist mounted.
100-a template platform;
110-a second slide; 111-size scale; 112-angular scale; 114-a chute; 113-hydraulic valve group; 120-fine tuning means; 121-connecting rod I; 122-link II; 123-operating rod;
200-a flat cantilever mounting assembly; 210-a flat cantilever insulator clamping piece I; 250-a flat cantilever arm pipe clamping piece II; 300-a wrist-tilt mounting assembly; 310-an inclined cantilever insulator clamping piece I; 350-inclined wrist arm pipe clamping piece II
400-a translational rotary component; 410-a translation assembly; 411 — first mounting plate; 4110-translation pointer; 412-a first slide; 420-adjustment assembly 112; 421-a fixed seat; 422-a fixed seat; 423-screw mandrel; 424-manual adjustment wheel; 450-a rotating assembly; 451-a second mounting plate; 4510-angle pointer; 452 — a first rotating part; 4521-fixing the rod; 453-a first support; 454-a positioning bolt;
500-a clamp; 501-fixed support; 502-jaw mounting plate; 503 sliding mounting plates; 510-an insulator holder; 550-wrist arm tube clamping piece
600-a lateral translation assembly; 610-a third slide; 620-fourth sliding section;
700-insulator location; 701-a support rod; 702-a positioning plate; 703-positioning the mounting hole; 704-locating pins.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The invention provides a contact net cantilever mounting template which is used for firstly assembling a cantilever before the cantilever is mounted for high-altitude operation, and then directly mounting the assembled cantilever for high-altitude operation, so that the workload of high-altitude operation is reduced.
The installation template comprises a template platform 100, a flat cantilever installation assembly 200 and an inclined cantilever installation assembly 300 are arranged on the upper part of the template platform 100, the flat cantilever installation assembly 200 and the inclined cantilever installation assembly 300 both comprise a clamping piece 500, and as shown in fig. 2, the clamping piece 500 comprises an insulator clamping piece 510 for clamping an insulator and a cantilever pipe clamping piece 550 for clamping a cantilever pipe. The formwork platform 100 is preferably a platform of a flat plate structure, and the platform arm mounting assembly 200 and the oblique arm mounting assembly 300 are both mounted on the platform of the flat plate structure.
As shown in fig. 1, the flat cantilever mounting assembly 200 comprises a flat cantilever insulator clamping piece i 210 and a flat cantilever tube clamping piece ii 250 which are arranged along the central axis direction of the flat cantilever; the first clamping piece 210 of the flat cantilever insulator clamps the flat cantilever insulator, and the second clamping piece 250 of the flat cantilever clamp clamps a wrist tube of the flat cantilever. The oblique cantilever mounting assembly 300 comprises an oblique cantilever insulator clamping piece I310 and an oblique cantilever insulator clamping piece II 350 which are arranged along the central axis direction of the oblique cantilever; the inclined cantilever insulator clamping piece I310 clamps the inclined cantilever insulator, and the inclined cantilever arm tube clamping piece II 350 clamps the wrist arm tube of the inclined cantilever.
The insulator clamping piece for clamping the insulator and the cantilever tube clamping piece for clamping the cantilever tube can adopt the same clamping piece and can also adopt different clamping pieces, and the clamping pieces comprise but are not limited to clamping jaws. In some embodiments, when the clamping jaws are used as the clamping members, the inner side surfaces of the clamping jaws of the insulator clamping member 510 may be provided with elastic members, such as lining elastic members made of rubber, silica gel, and the like, so as to adapt to the outer surface of the concave-convex structure of the insulator, so as to clamp the insulator.
The clamping jaw is driven by an external power device to be opened and closed, the power device comprises but is not limited to a hydraulic system or an electric push rod system, the power of different power devices is different, and when the electric push rod system is adopted, a storage battery needs to be arranged on the template platform. When a hydraulic system is used, a hydraulic valve set 113 of the hydraulic system is disposed on the stencil platform 100. In the embodiment shown in fig. 2, the clamping jaw used as the clamping member can be divided into three arc-shaped parts, the middle arc-shaped part is fixedly mounted on the lower clamping jaw mounting plate 502 through the fixing support member 501, the arc-shaped parts at two sides are respectively connected to the middle arc-shaped part in a rotating manner, one end of a piston of at least one hydraulic cylinder is respectively connected to the arc-shaped parts at two sides, the other end of the hydraulic cylinder is fixed on the clamping jaw mounting plate 502, when the wrist arm needs to be clamped, the external controller controls the hydraulic system to act, one end of the piston of the hydraulic cylinder retracts to open the clamping jaw, and after the wrist arm falls between the clamping jaws, one end of the piston of the.
The upper part of the template platform 100 is also provided with a translation and rotation assembly 400 for adjusting the distance and the included angle between the flat cantilever and the inclined cantilever; the clamps of the flat arm mounting assembly 200 and the oblique arm mounting assembly 300 are each mounted on one translational rotation assembly 400. The translational and rotational assembly 400 includes a translational assembly 410 for adjusting the distance between the flat and oblique wrists and a rotational assembly 450 for adjusting the angle between the flat and oblique wrists.
In one or more possible embodiments, the clamping member of the flat cantilever mounting assembly 200 is mounted on the translation assembly 410, and the clamping member of the oblique cantilever mounting assembly 300 is mounted on the rotation assembly 450, thereby enabling adjustment of the distance and angle between the two wrists. To enable fine adjustment of distance or angle in wrist mounting, in some embodiments, the holder of the wrist mounting assembly 200 is mounted on a rotation assembly 450, one end of the rotation assembly 450 is rotatably mounted on the translation assembly 400, and the translation assembly 400 is mounted on the template platform 100, so that the wrist assembly 400 can achieve both translational and rotational adjustment; the clamping member of the oblique cantilever mounting assembly 300 is mounted on the rotating assembly 450, and one end of the rotating assembly 450 is rotatably mounted on the template platform 100, so as to adjust the rotating angle of the oblique cantilever mounting assembly 300.
The translation assembly 410 includes a first mounting plate 411, an upper portion of the first mounting plate 411 may mount a clamping member or a rotation assembly 450 in different embodiments, a lower portion of the first mounting plate 411 mounts a first sliding portion 412 for driving the clamping member to translate on the formwork platform 100, and the formwork platform 100 is provided with a second sliding portion 110 corresponding to the first sliding portion 412. The aforementioned cooperation of the first sliding portion 412 and the second sliding portion 110 includes, but is not limited to, the cooperation of the existing guide rail and the sliding block.
In the embodiment shown in fig. 1 to 3, the first sliding part 412 includes two sets of sliding blocks disposed at the lower portion of the first mounting plate 411, and the second sliding part 110 includes two guide rails disposed in parallel on the formwork platform 110, and the two sets of sliding blocks respectively slide on the two guide rails to translate other components mounted at the upper portion of the translation component.
In order to acquire the translation distance of the first mounting plate 411 or determine the distance between the first mounting plate 411 and the oblique cantilever mounting assembly or the distance between the first mounting plate 411 and the flat cantilever mounting assembly, a translation pointer 4110 is further arranged in the front of the first mounting plate 411, a size scale 111 is arranged in the front of or behind the translation pointer 4110, the size scale 111 is parallel to the advancing direction of the translation assembly, and the translation pointer 4110 can indicate the moving distance of the translation assembly 410 or the distance from the oblique cantilever.
The rotation assembly 450 includes a second mounting plate 451 having a clamping member mounted thereon, a first rotation part 452 rotatably mounted on the first mounting plate 411 or the formwork platform 100 is provided at a front portion of the second mounting plate 451, and a first support part 453 supporting the second mounting plate 451 is further provided on the second mounting plate 451.
As shown in fig. 1 to 3, the first rotating portion 452 includes a fixing rod 4521 mounted on the first mounting plate 411 or the formwork platform, the fixing rod 4521 is rotatably connected to the second mounting plate 451 and is fixedly connected to the first mounting plate or the formwork platform; or the fixing rod 4521 is fixedly connected with the second mounting plate 451 and rotatably connected with the first mounting plate or the template platform. The rotation connection mode includes but is not limited to the adoption of a bearing or a bearing sleeve connection. For example, a shaft sleeve or a bearing is provided at the opening, the opening of the second mounting plate 451, and the rotational connection is realized through the shaft sleeve or the bearing.
The first support portion 453 is used to support the distance from the second mounting plate 451 to the formwork platform 100, and to prevent the second mounting plate 451 connected to the lower plate only by the first rotating portion 452 from tilting. As shown in fig. 2, the first support part 453 includes, but is not limited to, a support block having universal wheels at a lower portion thereof, and is mounted at a lower portion of the second mounting plate 451 such that a rear portion thereof can be rotated on the formwork platform 100 by the universal wheels when the second mounting plate is rotated about the first rotating part 452.
In one or more possible embodiments, an angle pointer 4510 may be further disposed at the rear of the second mounting plate 451 of the rotating assembly 450 disposed at the lower portion of the oblique wrist arm mounting assembly 300, the angle pointer 4510 is used for indicating a rotation angle of the rotating assembly 450, and the template platform 100 is provided with an angle scale 112 corresponding to a movement path of the angle pointer 4510 for indicating a rotation angle of the second mounting plate 451 or an included angle between two wrist arms.
In one or more possible embodiments, the second mounting plate 451 is further provided with a lateral translation assembly 600 that adjusts the spacing between the insulator clamp 510 and the cantilever clamp 550. As shown, the lateral translation assembly 600 includes a third sliding portion 610 mounted on the second mounting plate 451, and a fourth sliding portion 620 corresponding to the third sliding portion 610 is provided at a lower portion of the wrist tube holder 550. The cooperation of the third sliding portion 610 and the fourth sliding portion 620 includes, but is not limited to, the cooperation of the existing guide rail and the sliding block. As shown, the third sliding portion 610 is a slider mounted on the lower portion of the wrist tube holder 550, and the fourth sliding portion 620 is at least two parallel rails mounted on the second mounting plate 451.
In one or more possible embodiments, the clamping member of the platform arm mounting assembly 200 is flexibly connected to the rotating assembly 450, the rotating assembly 450 is rotatably mounted on the translating assembly 400, and the translating assembly 400 is mounted on the template platform 100; the clamp of the wrist mount assembly 300 is flexibly attached to a rotation assembly 450, and the rotation assembly 450 is pivotally mounted to the stencil platform 100.
The flexible connection means includes, but is not limited to, connection by using a flexible base formed by an existing flexible joint or an elastic member. The flexible connection mode is adopted, so that the whole cantilever can be installed on a flexible joint or a flexible basis when the cantilever is installed, fine adjustment in any direction can be carried out by means of a lever principle, and the positioning of the single-lug connecting hole of the cantilever insulator and the installation of the cantilever support between two cantilevers are more flexible.
In the embodiment shown in fig. 1-3, the lower part of the clamping jaw of the wrist arm tube clamping piece 550 is provided with a clamping jaw mounting plate 502, the lower part of the clamping jaw mounting plate 502 is provided with a sliding mounting plate 503, the lower part of the sliding mounting plate 503 is provided with a third sliding part 610, wherein the clamping jaw mounting plate 502 is flexibly mounted on the sliding mounting plate 503. Only the jaw mounting plate 502 is disposed under the insulator clamp 510, and the jaw mounting plate is flexibly mounted on the first mounting plate 411 or the template platform 100.
The flexible connection device comprises but is not limited to the existing steel wire rope vibration isolator, the steel wire rope vibration isolator is structurally characterized in that a steel wire rope penetrates through an upper layer plate and a lower layer plate and is sequentially wound into a plurality of circles to be fixed to form a certain elastic structure, and the steel wire rope circles deform to resist vertical and lateral forces or impact.
In some embodiments, the translational rotation assembly 400 of the present invention further includes a positioning member for positioning the relative positions of the stencil platform 100, the rotation assembly 450, and the translation assembly 410. Since the first mounting plate 411 of the translation unit 410 is a mounting plate for translation, it can be seen from the above-described structure that after the template platform 100 and the translation unit 410 are positioned, the angle of the rotation unit 450 is adjusted to position the template platform 100 and the rotation unit 450.
The rotating assembly 450 at the upper part of the translation assembly realizes both translation and rotation, wherein the translation is completed by the translation assembly 410, the rotation is completed by the rotating assembly 450, and the rotating shaft of the rotating assembly 450 is fixed on the translation assembly 410 and translates along with the translation assembly 410.
As shown in fig. 1 to 3, the positioning member may include sliding slots 114 respectively disposed at lower portions of two rotating assemblies 450 of the formwork platform 100, openings are formed in a second mounting plate of the rotating assemblies 450, and positioning bolts 454 can pass through the openings of the second mounting plate 451 and then pass through the sliding slots 114 when the rotating assemblies 450 are required to be positioned, and the positioning bolts 454 are screwed by T-nuts at the other side of the sliding slots 114 to achieve relative positioning of the second mounting plate 451 and the translation assembly 410 or the formwork platform 110.
When the two rotating assemblies on the template platform 110 are in place, the clamping jaws are opened at the moment, the insulator is placed in the insulator clamping jaws, and after the insulator is installed in the insulator clamping piece, the insulator needs to be positioned, so the insulator positioning device 700 is further used for positioning the insulator, and the insulator positioning device 700 is used for positioning the single-lug connecting hole at the end part of the insulator after the insulator is installed in place. In the embodiment shown in fig. 3, the insulator positioning member 700 includes a support rod 701 fixedly disposed on the second mounting plate 451, and a positioning plate 702 is rotatably mounted on the support rod 701, the rotatable mounting including, but not limited to, a bearing or a bushing. The positioning plate 702 is provided with a positioning mounting hole 703 for positioning a positioning pin 704 which passes through a single lug mounting hole at the end of the insulator, after the insulator is mounted in the clamping jaw, the positioning plate 702 is rotated to enable the positioning mounting hole 703 to be positioned below the single lug mounting hole, then the positioning pin 704 passes through the single lug mounting hole and is inserted into the positioning mounting hole 703 for positioning, and the inner side of the positioning mounting hole 703 can be provided with threads, so that the positioning pin 704 is threadedly mounted in the positioning mounting hole. Of course, in some implementations, the positioning pin 704 may be always screwed into the positioning mounting hole 703, and normally, the positioning pin 704 is in a non-screwed-out state, that is, the upper portion of the positioning pin is lower than the one-ear mounting hole of the insulator, and when the one-ear mounting hole of the insulator needs to be fixed, the positioning pin 704 is screwed out upwards, and the position of the positioning plate 702 is adjusted, so that the positioning pin 704 is screwed into the one-ear mounting hole to position the insulator.
In order to finely adjust the position of the insulator clamping member, the single-lug connecting hole of the insulator can better correspond to the positioning pin 704, and the fine adjustment device 120 for finely adjusting the position of the insulator clamping member is arranged on the second mounting plate 451 at the front part of the insulator clamping member of the flat cantilever mounting assembly 200 and/or the inclined cantilever mounting assembly 300.
In the embodiment shown in fig. 1-3, the fine adjustment device 120 includes a link i 121 rotatably connected to the second mounting plate 451, and the rotatable connection includes, but is not limited to, a ball joint; the device also comprises a connecting rod II 122 fixedly connected with the connecting rod I and an operating rod 123, wherein the operating rod 123 is preferably a curved rod. Connecting rod II 122 one end and the sub-unit connection of insulator holder, particularly, the end connection of connecting rod II is in the clamping jaw mounting panel 502 lower part of insulator holder, rotates action bars 123 through the exogenic action, when making whole micromatic setting rotate along the rotation connection position of connecting rod I and second mounting panel 451, can drive the insulator through the insulator clamping jaw and finely move on radial and axial direction to realize rotating action bars 123 and finely tune the monaural connecting hole position of insulator, make things convenient for the counterpoint of insulator.
In one or more possible embodiments, the translational rotating assembly 400 further includes an adjustment assembly 420 that facilitates translation of the translation assembly 410. The adjustment assembly 420 may be any available assembly, such as a threaded rod rotatably attached to the first mounting plate 411 and cooperating with a nut fixedly mounted on the formwork platform, the threaded rod preferably being manually adjusted for fine adjustment purposes. In the embodiment shown in fig. 7, the translation assembly 420 includes two fixing seats 421 and 422 fixedly installed on two sides of the first mounting plate 411 on the formwork platform 100, a rotation mechanism is installed on each of the sides of the fixing seat 421 and the fixing seat 422, the rotation mechanism includes but is not limited to a bearing, two ends of the lead screw 423 are respectively installed in the two rotation mechanisms and can rotate in the rotation mechanism, a nut is fixedly installed on the lower portion of the first mounting plate 411, the lead screw 423 penetrates through the nut, and the forward and reverse rotation of the lead screw can drive the first mounting plate 411 to translate in two directions. For convenient regulation, manual regulating wheel 424 is connected to the one end of lead screw 423 for manual operation manual regulating wheel 424 drives lead screw 423 and rotates, because manual regulating wheel 424 sets up the inconvenient manual regulation in the lateral part, consequently as the embodiment shown in the figure, the orientation adjustment of lead screw 423 tip accessible shaft coupling and the gear steering ware of being connected with the shaft coupling with manual regulating wheel 424 is up, in order to make things convenient for manual regulation.
In the structure of the invention, in order to make the center distance and the included angle of the adjusted flat cantilever and the inclined cantilever more accurate, the positions of the size pointer, the fixed rod 4521 and the support rod 701 in the invention can be correspondingly arranged, even if the insulator single lug connecting hole, the size pointer and the fixed rod are on the same straight line.
The installation process of the installation template of the invention when the cantilever is installed is as follows.
Firstly, it needs to be explained that a standard center distance is provided between the flat cantilever and the oblique cantilever to be installed, the center distance refers to the distance between the single-lug positioning hole of the insulator of the flat cantilever and the single-lug positioning hole of the insulator of the oblique cantilever, the range is generally 1500 mm-1900 mm, and after the center distance is determined, the included angle between the flat cantilever and the oblique cantilever is also a known parameter. On the basis of the known parameters, the installation process of the wrist arm installation method is as follows:
(1) and adjusting the center distance. Through adjustment translation subassembly, make the distance between the insulator monaural connecting hole of two cantilever installation component be standard interval to the rotation axis of the rotating assembly of oblique cantilever is zero scale (the insulator monaural connecting hole of oblique cantilever corresponds with this rotation axis) for the beginning, and the interval accessible reads the size pointer and obtains. Because the back parts of the wrist arm tubes are hinged together when being installed, and the center distance and the included angle parameters are known in advance, after the center distance is adjusted through the translation assembly, the included angle is adjusted through the rotating assembly of the inclined wrist arm, and the included angle can be read through the angle pointer. That is, the center spacing and the included angle of the flat cantilever and the inclined cantilever are basically consistent with the standard spacing and the included angle through the adjustment of the adjusting component.
(2) And assembling the upper insulator and the lower insulator. The insulator is placed in the opened insulator clamping member 510 manually or through a mechanical arm, the single-lug connecting hole of the insulator is connected with the positioning pin 704 for positioning, and the hydraulic valve set 113 is operated to supply power to the oil cylinder, so that the insulator clamping member 510 clamps the insulator. The method is used for fixing the flat cantilever insulator and the inclined cantilever insulator.
In this step, the insulator positioning member 700 and the fine adjustment device 120 are adjusted to align the single-lug connecting hole of the insulator with the positioning pin 704, so as to position the insulator.
(3) And assembling the wrist arm tube. After the insulators are installed and fixed, the cantilever pipes of the inclined cantilever and the flat cantilever which are connected together in a rotating mode at the rear ends are placed in the corresponding cantilever pipe clamping pieces, then the cantilever pipes are inserted into the corresponding insulator connecting holes, the hydraulic valve group 113 is operated to supply power to the oil cylinder, and the wrist pipe clamping pieces 550 are enabled to clamp the wrist pipes.
In this step, if the distance between the insulator holder and the cantilever tube holder needs to be adjusted, the displacement adjustment is performed by pushing the cantilever tube holder to slide on the lateral translation assembly 600, and after the displacement is completed, the position is fixed by a fixing device provided on the third sliding portion 610 at the lower portion of the insulator holder, the fixing device includes, but is not limited to, a bolt passing through the third sliding portion 610, and the bolt restricts the movement between the third sliding portion 610 and the fourth sliding portion 620 by screwing the bolt.
Meanwhile, the lower part of the clamping piece is flexibly connected, so that fine adjustment in any direction is performed by means of a lever principle, and the positioning of the single-lug connecting hole of the cantilever insulator and the installation of the cantilever support between the two wrists are more flexible.
(4) And adjusting the shape of the wrist arm. And (4) adjusting the shape of the wrist arms by combining the drawing, and finally fixing the wrist arm support between the two wrist arms.
(5) And screwing out the positioning pin. The locating pin 704 is unscrewed to be separated from the one-ear connecting hole of the flat cantilever insulator. And (5) performing the same operation to separate the single-lug connecting hole of the inclined cantilever insulator from the single-lug connecting hole of the inclined cantilever insulator.
(6) And fixing the positioning plate. The positioning bolts 454 of the second positioning plates 451 of the inclined cantilever and the flat cantilever are screwed down, so that the relative position dislocation of the cantilever and the template platform in the hoisting process is prevented.
The above process completes the installation of the wrist arm on the installation template. As shown in fig. 8.
In the description herein, particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the scope of the present invention should be covered by the present invention.
Claims (17)
1. The utility model provides a contact net cantilever erection template which characterized in that:
the fixture comprises a template platform (100), wherein a flat cantilever mounting assembly (200) and an inclined cantilever mounting assembly (300) are arranged on the upper portion of the template platform (100), the flat cantilever mounting assembly (200) and the inclined cantilever mounting assembly (300) respectively comprise a clamping piece (500), and the clamping piece (500) comprises an insulator clamping piece (510) used for clamping an insulator and a cantilever pipe clamping piece (550) used for clamping a cantilever pipe.
2. The overhead line system cantilever mounting template of claim 1, characterized in that:
the upper part of the template platform (100) is also provided with a translational rotating assembly (400) for adjusting the distance and the included angle between the leveling cantilever and the inclined cantilever;
the clamping pieces of the flat cantilever mounting assembly (200) and the inclined cantilever mounting assembly (300) are respectively mounted on a translation rotating assembly (400).
3. The overhead line system cantilever mounting template of claim 2, characterized in that:
the translation and rotation assembly (400) comprises a translation assembly (410) for adjusting the distance between the flat cantilever and the inclined cantilever and a rotation assembly (450) for adjusting the included angle between the flat cantilever and the inclined cantilever;
the clamping piece of the flat cantilever mounting assembly (200) is mounted on the translation assembly (410), and the clamping piece of the oblique cantilever mounting assembly (300) is mounted on the rotation assembly (450).
4. The overhead line system cantilever mounting template of claim 3, characterized in that:
the clamping piece of the flat cantilever mounting assembly (200) is mounted on a rotating assembly (450), the rotating assembly (450) is rotatably mounted on a translation assembly (400), and the translation assembly (400) is mounted on the template platform (100);
the clamping piece of the oblique cantilever mounting assembly (300) is mounted on the rotating assembly (450), and the rotating assembly (450) is rotatably mounted on the template platform (100);
the translation and rotation assembly (400) further comprises a positioning member for positioning the relative positions of the template platform (100), the rotation assembly (450) and the translation assembly (410).
5. The overhead line system cantilever mounting template of claim 4, characterized in that:
the clamping piece of the flat cantilever mounting assembly (200) is flexibly connected to the rotating assembly (450), the rotating assembly (450) is rotatably mounted on the translation assembly (400), and the translation assembly (400) is mounted on the template platform (100);
the clamping piece of the oblique wrist arm mounting assembly (300) is flexibly connected to the rotating assembly (450), and the rotating assembly (450) is rotatably mounted on the template platform (100).
6. The catenary cantilever mounting template of any one of claims 4 or 5, wherein:
translation subassembly (410) include first mounting panel (411), the upper portion installation holder or rotating assembly (450) of first mounting panel (411), and first sliding part (412) that drive the holder translation on template platform (100) are installed to first mounting panel (411) lower part, are provided with second sliding part (110) that correspond with first sliding part (412) on template platform (100).
7. The overhead line system cantilever mounting template of claim 6, characterized in that:
the front part of the first mounting plate (411) is also provided with a translation pointer (4110), and the mounting template (100) is provided with a size scale table (111) corresponding to the translation pointer (413).
8. The catenary cantilever mounting template of any one of claims 4 or 5, wherein:
the rotating assembly (450) comprises a second mounting plate (451) with a clamping piece mounted on the upper portion, a first rotating portion (452) enabling the second mounting plate (451) to be rotatably mounted on the first mounting plate (411) or the formwork platform (100) is arranged on the front portion of the second mounting plate (451), and a first supporting portion (453) supporting the second mounting plate (451) is further arranged on the second mounting plate (451).
9. The overhead line system cantilever mounting template of claim 7, characterized in that:
an angle pointer (4510) is arranged at the rear part of a second mounting plate (451) of a lower rotating assembly (450) of the inclined wrist arm mounting assembly (300), and an angle scale table (112) corresponding to the angle pointer (4510) is arranged on the template platform (100).
10. The overhead line system cantilever mounting template of claim 8, characterized in that:
the second mounting plate (451) is further provided with a transverse translation assembly (600) for adjusting the distance between the insulator clamping piece (510) and the cantilever tube clamping piece (550).
11. The catenary cantilever mounting template of claim 10, wherein:
the transverse translation assembly (600) comprises a third sliding part (610) installed on a second installation plate (451), and a fourth sliding part (620) corresponding to the third sliding part (610) is arranged at the lower part of the wrist tube clamping piece (550).
12. The catenary cantilever mounting template of claim 11, wherein:
the first sliding part (412) and the second sliding part (110) are matched with each other, the third sliding part (610) and the fourth sliding part (620) are matched with each other through a guide rail and a sliding block, and the sliding parts serving as the guide rails respectively comprise at least two parallel guide rails.
13. The overhead line system cantilever mounting template of claim 7, characterized in that:
and an insulator positioning piece (700) for positioning the single-lug connecting hole at the end part of the insulator after the insulator is installed in place is further arranged at the end part of the second installation plate (451).
14. The catenary cantilever mounting template of claim 13, wherein:
insulator positioning element (700) is including installing bracing piece (701) on second mounting panel (451), and bracing piece (701) upper portion swivelling joint has locating plate (702), has location mounting hole (703) that go on fixing a position to locating pin (704) that passes the monaural mounting hole of insulator tip on locating plate (702).
15. The overhead line system cantilever mounting template of claim 2, characterized in that:
the translational rotary assembly (400) further includes an adjustment assembly (420) that urges the translational assembly (410) to translate.
16. The overhead line system cantilever mounting template of claim 1, characterized in that:
the clamping part (500) is a clamping jaw which is driven to open and close through a power device, and a flexible gasket is arranged on the inner side surface of the clamping jaw.
17. The overhead line system cantilever mounting template of claim 8, characterized in that:
and the second mounting plates (451) at the front parts of the insulator clamping pieces of the flat cantilever mounting assembly (200) and the inclined cantilever mounting assembly (300) are respectively provided with a fine adjustment device (120) for fine adjustment of the position of the insulator clamping piece.
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Cited By (1)
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CN112046341A (en) * | 2020-08-28 | 2020-12-08 | 中铁建电气化局集团第三工程有限公司 | Wrist arm mounting method |
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Address after: No. 311, Science Avenue, High-tech Zone, Zhengzhou City, Henan Province, 450000 Patentee after: China Shipbuilding Haiwei High tech Co.,Ltd. Address before: 450001 NO.311, science Avenue, high tech Zone, Zhengzhou City, Henan Province Patentee before: HAIWEI ZHENGZHOU HIGH TECHNOLOGY Co.,Ltd. |