Disclosure of Invention
It is a first object of the present invention to provide a novel catalyst component (which may also be referred to as a solid catalyst component) for the polymerization of olefins.
It is a second object of the present invention to provide a novel catalyst for olefin polymerization.
It is a third object of the present invention to provide a novel olefin polymerization process.
In a first aspect, the present invention provides a catalyst component for olefin polymerization, comprising magnesium, titanium, halogen and an internal electron donor, wherein the internal electron donor comprises a cyclic compound represented by formula I and a diol ester compound represented by formula Z,
in the formula I, R1And R2The same or different, are independently selected from hydrogen and C1-C30Alkyl radical, C2-C30Alkenyl radical, C2-C30Alkynyl, C6-C30Aryl radical, C4-C30Heterocyclic group, halogen atom, hydroxyl group and C1-C30Alkoxy radical, said C1-C30Alkyl radical, C2-C30Alkenyl radical, C2-C30Alkynyl, C6-C30Aryl radical, C4-C30Heterocyclyl and C1-C30The hydrogen on the carbon of the alkoxy group is optionally selected from halogen atom, OH, OR, SR, C1-C10Alkyl radical, C2-C10Alkenyl radical, C2-C10Substituted by one or more substituents of alkynyl, nitro and cyano, wherein R is C1-C10An alkyl group; a is (CR)3R4)m-Gn-(CR5R6)pWherein G is selected from NR7、PR8O, S and SiR9R10,R3To R10The same or different, are independently selected from hydrogen and C1-C30Alkyl radical, C2-C30Alkenyl radical, C2-C30Alkynyl, C3-C30And aliphatic cyclic hydrocarbon group of6-C30An aromatic group of1-C30Alkyl radical, C2-C30Alkenyl radical, C2-C30Alkynyl, C3-C30And aliphatic cyclic hydrocarbon group of6-C30Aromatic radicalIs optionally substituted by a halogen atom, OH, OR, SR, C1-C10Alkyl radical, C2-C10Alkenyl radical, C2-C10Substituted by one or more substituents of alkynyl, nitro and cyano, wherein R is C1-C10Alkyl, m, n and p are independently selected from integers of 0 to 6, such as 0, 1,2,3,4,5 or 6, or R3And R4Linked to form a ring, and/or R5And R6Connecting to form a ring; ar is C6-C30Arylene radicals or C4-C30Heteroarylene radical, C6-C30Arylene group and/or C4-C30The heteroarylene group is optionally substituted by a halogen atom, OH, OR, SR, C1-C10Alkyl radical, C2-C10Alkenyl radical, C2-C10Substituted by one or more substituents of alkynyl, nitro and cyano, wherein R is C1-C10An alkyl group; x and Y are the same or different and are selected from O, S and NR11,R11Selected from hydrogen and C1-C30An alkyl group;
in the formula Z, X is selected from C1-C30Alkylene radical, C2-C30Alkenylene radical, C3-C30Cycloalkylene radical, C2-C30Alkynylene, C6-C30Arylene radical, C10-C30(ii) a fused arylene or a heteroatom selected from oxygen, sulfur, nitrogen, boron, and silicon; r and R' are the same or different and are independently selected from C1-C30Alkylene radical, C2-C30Alkenylene radical, C3-C30Cycloalkylene radical, C2-C30Alkynylene, C6-C30Arylene radicals or C10-C30Fused arylene optionally substituted by hetero atoms, C1-C10Alkyl radical, C2-C10Alkenyl radical, C2-C10Alkynyl, nitro and cyano, said heteroatom being selected from oxygen, sulfur, nitrogen, boron and silicon.
According to a preferred embodiment of the invention, R1And R2The same or different, are independently selected from hydrogen and C1-C20Alkyl radical, C2-C20Alkenyl radical, C2-C20Alkynyl, C6-C20Aryl radical, C4-C20Heterocyclic group, halogen atom, hydroxyl group and C1-C20Alkoxy, preferably selected from hydrogen, C1-C10Alkyl radical, C2-C10Alkenyl radical, C2-C20Alkynyl, C6-C15Aryl radical, C4-C10Heterocyclic group, halogen atom, hydroxyl group and C1-C10Alkoxy, more preferably selected from hydrogen, C1-C8Alkyl radical, C2-C8Alkenyl radical, C6-C10Aryl radical, C2-C8Alkynyl, C4-C8Heterocyclic group, halogen atom, hydroxyl group and C1-C8An alkoxy group. According to some embodiments, R1And R2A group selected from methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl, hexyl, hydroxyalkyl, benzyl, phenyl, halophenyl, naphthyl, biphenyl, or a heterocyclic compound, and the like. The heterocyclic compound-containing group is preferably an azole-containing group, a pyridine-containing group, a pyrimidine-containing group, a quinoline-containing group, or the like.
According to a preferred embodiment of the invention, R3To R10The same or different, are independently selected from hydrogen and C1-C20Alkyl radical, C2-C20Alkenyl radical, C2-C20Alkynyl, C3-C20And C is an aliphatic cyclic hydrocarbon6-C20Aromatic radicals, preferably selected from hydrogen, C1-C10Alkyl radical, C2-C10Alkenyl radical, C2-C10Alkynyl, C3-C10And C is an aliphatic cyclic hydrocarbon6-C15An aromatic group.
According to a preferred embodiment of the invention, Ar is C6-C20Arylene radicals or C4-C20A heteroarylene group, preferably Ar is C6-C15Arylene radicals or C4-C15A heteroarylene group. In some embodiments, Ar is substituted or unsubstitutedSubstituted naphthylene. In some embodiments, Ar is selected from
Wherein each R is1Independently selected from hydrogen, halogen atom, OH, OR, SR, C1-C10Alkyl radical, C2-C10Alkenyl radical, C2-C10Alkynyl, nitro and cyano, wherein R is C1-C10An alkyl group.
In the present invention, C1-C10Examples of alkyl groups include C1-C6Alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n-pentyl, isopentyl, 2-dimethylpropyl, 2-methylbutyl, n-hexyl and the like.
According to a preferred embodiment of the invention, R11Selected from hydrogen and C1-C20Alkyl, preferably hydrogen and C1-C10Alkyl, more preferably hydrogen and C1-C6An alkyl group.
Examples of cyclic compounds of formula I described herein include, but are not limited to, the following: 7, 9-naphtho [1',8' -gh ] -1, 5-dioxocanin-6, 10-dione, 3-methyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxocanin-6, 10-dione, 3-ethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxocanin-6, 10-dione, 3-propyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxocanin-6, 10-dione, 3-butyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxocanin-6, 10-dione, 2, 3-dimethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2-methyl-3-ethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2-methyl-3-propyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2-methyl-3-butyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2-methyl-3-ethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2, 3-diethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2-ethyl-3-propyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2-ethyl-3-butyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2, 4-dimethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxosunflower ring-6, 10-dione, 2, 4-diethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxosunflower ring-6, 10-dione, 2, 4-dipropyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxosunflower ring-6, 10-dione, 2, 4-dibutyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxosunflower ring-6, 10-dione, 2-methyl-4-ethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxosunflower ring-6, 10-dione, 2-methyl-4-propyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2-methyl-4-butyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2-ethyl-4-propyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2,3, 4-trimethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 2, 4-diethyl-3-methyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2, 4-dipropyl-3-methyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2, 4-dibutyl-3-methyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2, 3-dimethyl-4-ethyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2, 3-dimethyl-4-propyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2, 3-dimethyl-4-butyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2-ethyl-3-methyl-4-propyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2, 4-dimethyl-3-ethyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2,3, 4-triethyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2, 4-dipropyl-3-ethyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2, 4-dibutyl-3-ethyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2-methyl-3, 4-diethyl-7, 9-naphtho [1',8'-gh ] -1, 5-dioxol-6, 10-dione, 2-methyl-3-ethyl-4-propyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxoanecyclo-6, 10-dione, 2-methyl-3-ethyl-4-butyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxoanecyclo-6, 10-dione, 2, 3-diethyl-4-propyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxoanecyclo-6, 10-dione, 7, 8-benzo [ g ] -1, 5-dioxoanecyclo-6, 9-dione, 3-methyl-7, 8-benzo [ g ] -1, 5-dioxoanecyclo-6, 9-dione, 3-ethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-propyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-butyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopropyl-3-isopentyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxodecane-6, 10-dione, 3-methyl-3-isopentyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxodecane-6, 10-dione, 3-ethyl-3-isopentyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 3-butyl-3-isopentyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 3-pentyl-3-isopentyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 3-cyclopentyl-3-isopentyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 3-cyclohexyl-3-isopentyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 3-isopropyl-3-butyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 3-isopropyl-3-cyclopentyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 3-isopropyl-3-cyclohexyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione, 3-isopropyl-3-isopentyl-7, 8-benzo [ g ] -1, 5-Dioxononane-6, 9-dione, 3-methyl-3-isopentyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopropyl-3-ethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopropyl-3-butyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopropyl-3-cyclopentyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopropyl-3-cyclohexyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopropyl-3-cyclopropyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopentyl-3-cyclopentyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopentyl-3-cyclohexyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 3-isopentyl-3-cyclopropyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, a salt thereof, a hydrate thereof, a pharmaceutically acceptable salt thereof, and a pharmaceutically acceptable salt thereof, 2, 3-dimethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2-methyl-3-ethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2-methyl-3-propyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2-methyl-3-butyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 3-diethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, a salt thereof, a hydrate thereof, a salt thereof, and a salt, 2-ethyl-3-propyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2-ethyl-3-butyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipentyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2,3, 4-trimethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-3-methyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-3-methyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-3-methyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-3-ethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2,3, 4-triethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-3-ethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-3-ethyl-7, 8-benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8- (2 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8- (2 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8- (2 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8- (2 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipentyl-7, 8- (2 ' -methyl) benzo [ g ] -1, 5-Dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8- (3 '-methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8- (3' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8- (3 '-methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8- (3' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipentyl-7, 8- (3 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8- (4 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8- (4 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8- (4 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8- (4 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diamyl-7, 8- (4 ' -methyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8- (4 ' -ethyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8- (4 ' -ethyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8- (4 ' -ethyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8- (4 ' -ethyl) benzo [ g ] -1, 5-Dioxononane-6, 9-dione, 2, 4-dipentyl-7, 8- (4 '-ethyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8- (4' -propyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8- (4 '-propyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8- (4' -propyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8- (4 ' -propyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipentyl-7, 8- (4 ' -propyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8- (4 ' -butyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8- (4 ' -butyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8- (4 ' -butyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8- (4 ' -butyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipentyl-7, 8- (4 ' -butyl) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8- (4 ' -chloro) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8- (4 ' -chloro) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8- (4 ' -chloro) benzo [ g ] -1, 5-Dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8- (4 '-chloro) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipentyl-7, 8- (4' -chloro) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dimethyl-7, 8- (4 '-methoxy) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-diethyl-7, 8- (4' -methoxy) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dipropyl-7, 8- (4 ' -methoxy) benzo [ g ] -1, 5-dioxononane-6, 9-dione, 2, 4-dibutyl-7, 8- (4 ' -methoxy) benzo [ g ] -1, 5-dioxononane-6, 9-dione and 2, 4-dipentyl-7, 8- (4 ' -methoxy) benzo [ g ] -1, 5-dioxononane-6, 9-dione.
According to a preferred embodiment of the invention, in formula Z, X is selected from C1-C20Alkylene radical, C2-C20Alkenylene radical, C3-C20Cycloalkylene radical, C2-C20Alkynylene, C6-C20Arylene radical, C10-C20A fused arylene group or a heteroatom selected from oxygen, sulfur, nitrogen, boron, and silicon. Preferably, in formula Z, X is selected from C1-C10Alkylene radical, C2-C10Alkenylene radical, C3-C10Cycloalkylene radical, C2-C10Alkynylene, C6-C10Arylene radical, C10-C15A fused arylene or heteroatom, orThe heteroatom is selected from the group consisting of oxygen, sulfur, nitrogen, boron, and silicon.
According to a preferred embodiment of the invention, in formula Z, R and R', which are identical or different, are independently selected from C1-C20Alkylene radical, C2-C20Alkenylene radical, C3-C20Cycloalkylene radical, C2-C20Alkynylene, C6-C20Arylene radicals or C10-C20Fused arylene optionally substituted by hetero atoms, C1-C10Alkyl radical, C2-C10Alkenyl radical, C2-C10Alkynyl, nitro and cyano, said heteroatom being selected from oxygen, sulfur, nitrogen, boron and silicon. Preferably, R and R' are selected from C1-C10Alkylene radical, C2-C10Alkenylene radical, C3-C10Cycloalkylene radical, C2-C10Alkynylene, C6-C10Arylene radical, C10-C15A fused arylene group or a heteroatom selected from oxygen, sulfur, nitrogen, boron, and silicon.
In the present invention, the diol ester compound represented by the formula Z includes the polycarboxylic ester compound disclosed in CN1436766A, and the related contents are incorporated in the present invention.
The diol ester compound represented by the formula Z may be selected from, but is not limited to, the following compounds: 2-isopropyl-1, 3-dibenzylcarboxypropane, 2-butyl-1, 3-dibenzylcarboxypropane, 2-cyclohexyl-1, 3-dibenzylcarboxypropane, 2-benzyl-1, 3-dibenzylcarboxypropane, 2-phenyl-1, 3-dibenzylcarboxypropane, 2- (1-naphthyl) -1, 3-dibenzylcarboxypropane, 2-isopropyl-1, 3-diethylcarboxypropane, 2-isopropyl-2-isoamyl-1, 3-dibenzylcarboxypropane, 2-isopropyl-2-isobutyl-1, 3-dibenzylcarboxypropane, 2-isopropyl-2-isoamyl-1, 3-dipropylcarboxypropane, 2-isopropyl-2-butyl-1, 3-diphenylmethylcarboxypropane, 2-isopropyl-2-isoamyl-1-diphenylmethylcarboxy-3-butylcarboxypropane, 2-isopropyl-2-isoamyl-1-diphenylcarboxyl-3-cinnamoylcarboxypropane, 2-isopropyl-2-isoamyl-1-diphenylcarboxyl-3-ethylcarboxypropane, 2-dicyclopentyl-1, 3-diphenylcarboxypropane, 2-dicyclohexyl-1, 3-diphenylcarboxypropane, 2-dibutyl-1, 3-diphenylcarboxypropane, 2-diisobutyl-1, 3-dibenzylcarboxypropane, 2-diisopropyl-1, 3-diphenylcarboxypropane, 2-diethyl-1, 3-diphenylcarboxypropane, 2-ethyl-2-butyl-1, 3-diphenylcarboxypropane, 2, 4-diphenylcarboxypentane, 3-ethyl-2, 4-diphenylcarboxypentane, 3-methyl-2, 4-diphenylcarboxypentane, 3-propyl-2, 4-diphenylcarboxypentane, 3-isopropyl-2, 4-diphenylcarboxypentane, 2, 4-bis (2-propylbenzoylcarboxy) pentane, 2, 4-bis (4-propylbenzoylcarboxy) pentane, 2, 4-bis (2, 4-dimethylbenzoyl) pentane, 2, 4-bis (2, 4-dichlorobenzylcarboxy) pentane, 2, 4-bis (4-chlorobenzenecarboxy) pentane, 2, 4-bis (4-isopropylbenzoylcarboxy) pentane, 2, 4-bis (4-butylbenzylcarboxy) pentane, 2, 4-bis (4-isobutylbenzoylcarboxy) pentane, 3, 5-diphenylcarboxyheptane, 4-ethyl-3, 5-diphenylcarboxyheptane, 4-propyl-3, 5-diphenylcarboxyheptane, 4-isopropyl-3, 5-diphenylcarboxyheptane, 3, 5-bis (4-propylbenzoylcarboxy) heptane, 3, 5-bis (4-isopropylbenzoylcarboxy) heptane, 3, 5-bis (4-isobutylbenzoylcarboxy) heptane, 3, 5-bis (4-butylbenzoylcarboxy) heptane, 2-benzoylcarboxy-4 (4- - (4-isobutylbenzoylcarboxy) pentane, 2-benzoylcarboxy-4 (4- - (4-butylbenzoylcarboxy) pentane, 2-benzoylcarboxy-4 (4- - (4-propylbenzoylcarboxy) pentane, 3-benzoylcarboxy-5 (4- - (4-isobutylbenzoylcarboxy) heptane, 3-benzoylcarboxy-5 (4- - (4-butylbenzoylcarboxy) heptane, 3-benzoylcarboxy-5 (4- - (4-propylbenzoylcarboxy) heptane, 9-diphenylcarboxymethylfluorene, 9-dipropylcymethylfluorene, 9, 9-diisobutylcarboxymethylfluorene, 9-dibutylcarboxymethylfluorene, 9-dibenzylcarboxymethyl-4-tert-butylfluorene, 9-dibenzylcarboxymethyl-4-propylfluorene, 9-dibenzylcarboxymethyl-1, 2,3, 4-tetrahydrofluorene, 9-dibenzylcarboxymethyl-1, 2,3,4,5,6,7, 8-octahydrofluorene, 9-dibenzylcarboxymethyl-2, 3,6, 7-diphenylindene, 9-dibenzylcarboxymethyl-1, 8-dichlorofluorene, 7-dibenzylcarboxymethyl-2, 5-dinebinodiene, 1, 4-dibenzylcarboxybutane, 2, 3-diisopropyl-1, 4-diphenylcarboxybutane, 2, 3-dibutyl-1, 4-diphenylcarboxybutane, 1, 2-diphenylcarboxybenzene, 3-ethyl-1, 2-diphenylcarboxybenzene, 4-butyl-1, 2-diphenylcarboxybenzene, 1, 8-diphenylcarboxynaphthalene, 2-ethyl-1, 8-diphenylcarboxynaphthalene, 2-propyl-1, 8-dibenzyl carboxyl naphthalene, 2-butyl-1, 8-dibenzyl carboxyl naphthalene, 4-isobutyl-1, 8-dibenzyl carboxyl naphthalene, 4-isopropyl-1, 8-dibenzyl carboxyl naphthalene, and one or more of 4-propyl-1, 8-dibenzyl carboxyl naphthalene.
According to the present invention, the catalyst component may comprise a titanium compound, a magnesium compound and an internal electron donor compound or a reaction product of a titanium compound, a magnesium compound and an internal electron donor compound.
Different methods can be chosen for the preparation of the solid catalyst component of the invention, and several methods for the preparation of the catalyst component are listed below without being limited thereto.
The method comprises the following steps: the magnesium halide is dissolved in a homogeneous solution of an organic epoxy compound and an organic phosphorus compound, and an inert diluent may also be added. The homogeneous solution is mixed with titanium tetrahalide or its derivative, and when a precipitation assistant is present in the reaction system, a solid is precipitated. The solid catalyst containing titanium, magnesium, halogen, electron donor and other components is prepared through carrying the internal electron donor compound onto solid and treating with titanium tetrahalide or inert diluent.
The method 2 comprises the following steps: suspending the alkoxy magnesium or alkoxy magnesium chloride or magnesium chloride alcoholate spherical carrier in an inert solvent to form a suspension, and mixing and contacting the suspension solution with titanium tetrahalide or derivatives thereof to obtain a solid. And then contacting the internal electron donor compound with a solid to obtain the solid catalyst containing titanium, magnesium, halogen, an electron donor and the like.
The method 3 comprises the following steps: fully mixing and stirring magnesium halide or an organic magnesium compound, an alcohol compound and a titanate or titanium halide compound in an inert solvent, heating and cooling to obtain a spherical carrier or adding the spherical carrier into the inert solvent to obtain a uniform alcohol compound solution. Mixing the carrier or the uniform solution with titanium tetrahalide or derivatives thereof, maintaining at a low temperature for a period of time, heating, adding the internal electron donor compound, treating with titanium tetrahalide or an inert diluent, treating with the compound, and finally filtering, washing and drying to obtain the solid catalyst containing titanium, magnesium, halogen, electron donor and other components.
The method for preparing the catalyst component includes a method of forming an emulsion of a magnesium compound, an internal electron donor compound, and the like in a diluent, adding a titanium compound to fix the emulsion to obtain a spherical solid, and treating the spherical solid to obtain a solid catalyst.
The magnesium compound may be selected from one of magnesium dihalide, hydrate or alcoholate of magnesium dihalide and derivatives of magnesium dihalide in which one halogen atom in the molecular formula is replaced by hydrocarbyloxy or halohydrocarbyloxy, or mixtures thereof, preferably from the group consisting of magnesium dihalide or alcoholate, such as magnesium dichloride, magnesium dibromide, magnesium diiodide and alcoholate thereof. The magnesium compound may be dissolved in a solvent system containing an organic epoxy compound and an organic phosphorus compound, or may be dissolved in a 1, 3-diol ester compound. Wherein the organic epoxy compound comprises at least one of an oxide, a glycidyl ether and an internal ether of aliphatic olefin with 2-8 carbon atoms, diene or halogenated aliphatic olefin or diene. Specific compounds are as follows: ethylene oxide, propylene oxide, butylene oxide, butadiene double oxide, epichlorohydrin, methyl glycidyl ether, diglycidyl ether, tetrahydrofuran.
The titanium compound may be of the general formula TiXm(OR1)4-mA compound of (1), wherein R1The metal halide is a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen, m is 1 to 4, and is preferably at least one selected from the group consisting of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, tetrabutoxytitanium, tetraethoxytitanium, chlorotriethoxytitanium, dichlorodiethoxytitanium, and trichloromonoethoxytitanium, and is preferably titanium tetrachloride. The organophosphorus compound may be selected from hydrocarbyl or halohydrocarbyl esters of orthophosphoric acid or phosphorous acid, preferably at least one selected from trimethyl orthophosphate, triethyl orthophosphate, tributyl orthophosphate, triphenyl orthophosphate, trimethyl phosphite, triethyl phosphite, tributyl phosphite and trityl phosphite.
In a second aspect, the present invention provides a catalyst for olefin polymerization, comprising:
A) a catalyst component as provided in the first aspect of the invention;
B) an alkyl aluminum compound; and
C) optionally, an external electron donor component.
According to an embodiment of the invention, the alkylaluminum compound is of the general formula AlRI nX3-nA compound of (1), wherein RIIs hydrogen, alkyl with 1-20 carbon atoms, X is halogen, and n is a number which is more than 1 and less than or equal to 3; specifically, the aluminum chloride can be selected from triethylaluminum, tripropylaluminum, tri-n-butylaluminum, triisobutylaluminum, tri-n-octylaluminum, triisobutylaluminum, diethylaluminum monohydrochloride, diisobutylaluminum monohydrochloride, diethylaluminum monochloride, diisobutylaluminum monochloride, ethylaluminum sesquichloride and ethylaluminum dichloride, and preferably triethylaluminum and triisobutylaluminum are selected.
For the application of olefin polymers with high stereoregularity, an external electron donor compound is added, for example, the general formula RII kSi(ORIII)4-kIn the formula, k is more than or equal to 0 and less than or equal to 3, RIIAnd RIIIIs the same or different alkyl, cycloalkyl, aryl, haloalkyl, RIIAnd may be a halogen or hydrogen atom. For example: trimethylmethoxysilane, trimethylethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, phenyltriethoxysilane, phenyltrimethoxysilane, vinyltrimethoxysilane, cyclohexylmethyldimethoxysilane, methyl-tert-butyldimethoxysilane, preferably cyclohexylmethyldimethoxysilane, diphenyldimethoxysilane.
Wherein the ratio of the component A), the component B) and the component C) is 1 (5-1000) to 0-500 in terms of the molar ratio of titanium to aluminum to silicon; preferably 1 (25-100) to (25-100).
In a third aspect, the present invention provides a process for the polymerisation of olefins having the general formula CH in the presence of a catalyst component as provided in the first aspect of the present invention or a catalyst as provided in the second aspect of the present invention2Wherein R is hydrogen or C1~C6Alkyl groups of (a); the olefin is preferablyIs ethylene, propylene and/or 1-butene.
The olefin polymerization reaction of the present invention is carried out according to a known polymerization method, and may be carried out in a liquid phase or a gas phase, or may be carried out in an operation combining liquid phase and gas phase polymerization stages. The homopolymerization of propylene and/or the copolymerization of other olefins of propylene is carried out by conventional techniques such as slurry process, bulk process, gas-phase fluidized bed, bulk-gas phase process, etc., wherein the olefin is selected from ethylene, propylene, 1-butene, 4-methyl-1-pentene and 1-hexene. The following reaction conditions are preferably employed: the polymerization temperature is 0-150 ℃, preferably 60-90 ℃.
The catalyst of the invention can be added directly to the reactor for use in the polymerization process or the catalyst can be prepolymerized before being added to the first polymerization reactor. In the present invention, "prepolymerized catalyst" means a catalyst which has undergone a polymerization step at a relatively low degree of conversion. According to the invention, the pre-polymerization catalyst comprises a pre-polymer obtained by pre-polymerizing the solid catalyst component and olefin, and the pre-polymerization multiple is 0.1-1000 g of olefin polymer/g of the solid catalyst component.
The same α -olefin as previously described can be used for the prepolymerization, wherein the olefin to be prepolymerized is preferably ethylene or propylene, in particular it is particularly preferred to prepolymerize with ethylene or a mixture of one or more α -olefins in a balance of up to 20 mol% preferably the prepolymerized catalyst component has a degree of conversion of about 0.2 to 500 g polymer/g solid catalyst component.
The prepolymerization step can be carried out at a temperature of-20 to 80 ℃, preferably 0 to 50 ℃, in a liquid or in a gas phase. The pre-polymerization step may be carried out in-line as part of a continuous polymerization process or separately in a batch operation. For the preparation of polymers in amounts of 0.5 to 20g/g of catalyst component, batch prepolymerization of the catalyst of the invention with ethylene is particularly preferred. The polymerization pressure is 0.01 to 10 MPa.
The invention has the following characteristics:
1. the cyclic compound shown in the formula I contained in the catalyst component for olefin polymerization is a novel cyclic compound and is not reported in the literature.
2. The cyclic compound shown in the formula I and the diol ester compound shown in the formula Z form a novel catalytic polymerization reaction system, and when the system is used for olefin polymerization reaction, the system has higher activity and adjustable orientation capability, the hydrogen regulation sensitivity of the catalyst is obviously improved, and the obtained polymer has higher melt index and wider molecular weight distribution.
Example Synthesis of 12, 4-dimethyl-7, 9-naphtho [1',8' -gh ] -1, 5-dioxol-6, 10-dione (FE-1)
In a 250 ml three-necked flask, after nitrogen purging, 2.08 g of 2, 4-pentanediol, 100ml of acetonitrile, 2.15 ml of triethylamine, and 0.15 g of potassium chloride were added, and 5.00 g of 1, 8-naphthalenedicarboxylic acid chloride was added dropwise at room temperature and stirred uniformly. After stirring for 4 hours, the reaction was refluxed for 8 hours at elevated temperature. After concentration under reduced pressure, the mixture was recrystallized from a mixed solution of ether/petroleum ether (1:50) to give pale yellow crystals, which were dried under vacuum to give 2.04 g of a product (yield 36%).1H-NMR(δ,ppm,TMS,CDCl3):8.33-8.32(2H,m,ArH),7.98-7.97(2H,m,ArH),7.47-7.46(2H,m,ArH),4.15-4.13(2H,m,OCH),2.25-2.24(1H,m,CH2),2.02-2.01(1H,m,CH2),1.44-1.42(6H,m,CH3)。
The following compounds were synthesized using similar preparation methods.
2, 4-dimethyl-7, 8-benzo [ g ]]-1, 5-dioxononane-6, 9-dione (FE-2): pale yellow crystals, yield 37%.1H-NMR(δ,ppm,TMS,CDCl3):8.12~8.10(2H,m,=CH),7.58~7.56(2H,m,ArH),4.15~4.13(2H,m,OCH),2.25~2.24(1H,m,CH2),2.01~2.00(1H,m,CH2),1.44~1.42(6H,m,CH3)。
2,3, 4-trimethyl-7, 8-benzo [ g ]]-1, 5-dioxononane-6, 9-dione (FE-3): pale yellow crystals, yield 34%.1H-NMR(δ,ppm,TMS,CDCl3):8.12~8.11(2H,m,=CH),7.57~7.56(2H,m,ArH),4.13~4.12(2H,m,OCH),2.84~2.83(1H,m,CH),2.01~2.00(1H,m,CH),1.44~1.42(6H,m,CH3),1.05~1.03(3H,d,CH3)。
2, 4-diethyl-7, 8-benzo [ g ]]-1, 5-dioxononane-6, 9-dione (FE-4): a colorless viscous liquid, yield 32%.1H-NMR(δ,ppm,TMS,CDCl3):8.12~8.10(2H,m,=CH),7.57~7.56(2H,m,ArH),3.96~3.96(2H,m,OCH),2.27~2.25(1H,m,CH2),2.01~2.00(1H,m,CH2),1.75~1.73(4H,m,CH2),0.97~0.95(6H,m,CH3)。
2, 4-dimethyl-3-ethyl-7, 8-benzo [ g]-1, 5-dioxononane-6, 9-dione (FE-5): a colorless viscous liquid, yield 30%.1H-NMR(δ,ppm,TMS,CDCl3):8.12~8.10(2H,m,=CH),7.57~7.56(2H,m,ArH),4.13~4.11(2H,m,OCH),2.66~2.65(1H,m,CH),1.40~1.37(6H,m,CH3),1.28~1.26(2H,m,CH2),0.97~0.95(3H,m,CH3)。
2, 4-dimethyl-3-ethyl-7, 9-naphtho [1',8' -gh]-1, 5-dioxosunflower ring-6, 10-dione (FE-6): pale yellow crystals, yield 35%.1H-NMR(δ,ppm,TMS,CDCl3):8.35~8.34(2H,m,ArH),7.98~7.96(2H,m,ArH),7.47~7.46(2H,m,ArH),4.13~4.11(2H,m,OCH),2.66~2.65(1H,m,CH),1.40~1.37(6H,m,CH3),1.29~1.27(2H,m,CH2),0.97~0.95(3H,m,CH3)。
3-isopropyl-3-isopentyl-7, 8-benzo [ g)]-1, 5-dioxononane-6, 9-dione (FE-7): colorless liquid, yield 30%.1H-NMR(δ,ppm,TMS,CDCl3):8.10~8.09(2H,m,=CH),7.57~7.55(2H,m,ArH),4.30~4.28(2H,m,OCH2),4.06~4.04(2H,m,OCH2),1.84~1.83(1H,m,CH),1.79~1.78(1H,m,CH),1.25~1.23(2H,m,CH2),1.21~1.20(2H,m,CH2),1.02~1.0 0(6H,m,CH3),0.97~0.95(6H,m,CH3)。
Preparation of solid component in catalyst and propylene polymerization