CN110950694A - Combined vertical tray loading system and loading method - Google Patents
Combined vertical tray loading system and loading method Download PDFInfo
- Publication number
- CN110950694A CN110950694A CN201911304955.5A CN201911304955A CN110950694A CN 110950694 A CN110950694 A CN 110950694A CN 201911304955 A CN201911304955 A CN 201911304955A CN 110950694 A CN110950694 A CN 110950694A
- Authority
- CN
- China
- Prior art keywords
- tray
- conveyor
- loading
- combined vertical
- fermentation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000011068 loading method Methods 0.000 title claims abstract description 131
- 239000000463 material Substances 0.000 claims abstract description 83
- 238000000855 fermentation Methods 0.000 claims abstract description 69
- 230000004151 fermentation Effects 0.000 claims abstract description 69
- 238000009826 distribution Methods 0.000 claims abstract description 62
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000004744 fabric Substances 0.000 claims description 36
- 238000001514 detection method Methods 0.000 claims description 19
- 230000000903 blocking effect Effects 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Landscapes
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The invention discloses a combined vertical tray loading system and a tray loading method, wherein the tray loading system comprises a tray conveyor, a material distribution conveyor, a tray loading distributor, a sensor and a controller; the tray loading distributor is connected and installed below the output end of the distribution conveyor, the tray conveyor is installed below the tray loading distributor, and the conveying direction of the tray conveyor is consistent with or perpendicular to the conveying direction of the distribution conveyor; the invention solves the technical problem that the original tray loading machine and method based on flat tray development can not uniformly load each parallel independent fermentation cylinder in the combined vertical tray, so that the development of the combined vertical tray automatic fermentation system which is energy-saving, environment-friendly, efficient and lower in manufacturing and use cost becomes possible, and the development and popularization of the combined vertical tray automatic fermentation system are facilitated.
Description
Technical Field
The invention belongs to the technical field of organic material fermentation equipment, and particularly relates to a combined vertical tray loading system and a tray loading method.
Background
In the tray type three-dimensional fermentation production process of organic fertilizers, materials are required to be automatically loaded into a fermentation tray through tray loading equipment before fermentation. In order to realize the automatic operation function of a matched tray type three-dimensional fermentation system, a plurality of invention patents are developed and applied successively by our company, wherein a belt type fermentation material tabletting and tray loading all-in-one machine (application number: 201510428367.8) and a fermentation automatic tray loading machine (application number: 201510426898.3) are applied in 20 th month in 2015, and a fermentation tray overturning and tray loading all-in-one machine and a fermentation tray overturning and tray loading method (application number: 201810845675.4) are applied in 27 th month in 2018. The three invention patents are developed based on the flat tray only with fermentation volume space, and meet the requirement of automatic tray loading of the flat tray.
However, in order to solve the problems of the flat tray that the production and processing difficulty is large and the manufacturing and use costs are relatively high, the company develops a combined vertical fermentation tray which is formed by combining and installing a plurality of fermentation cylinders in parallel in a vertical manner. According to the automatic tray loading operation of the fermentation materials of the combined vertical fermentation tray, the tray loading machine and the tray loading method developed based on the flat tray cannot uniformly load all parallel independent fermentation cylinders in the tray combination.
Therefore, in order to meet the requirements of automatic charging of the combined vertical fermentation tray and development of an automatic fermentation system based on the combined vertical fermentation tray, development of a tray loader meeting the requirements of charging of the combined vertical fermentation tray is one of the main technical problems which need to be solved in a matching manner.
Disclosure of Invention
The invention aims to solve the problem that the existing automatic tray filling technology and process for fermented materials by a combined vertical tray cannot be matched with each parallel single fermentation cylinder in a novel tray combination to realize uniform charging, and provides a novel combined vertical tray filling system and a novel tray filling method.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme. The combined vertical tray filling system comprises a tray conveyor, a material distribution conveyor, a tray filling distributor, a sensor and a controller; the tray loading distributor is connected and installed below the output end of the distribution conveyor, the tray conveyor is installed below the tray loading distributor, and the conveying direction of the tray conveyor is consistent with or perpendicular to the conveying direction of the distribution conveyor; the tray conveyor, the material distribution conveyor and the sensor are electrically connected with the controller;
the tray conveyor is a roller conveyor or a chain conveyor;
the material distribution conveyor is a belt conveyor or a chain plate conveyor;
the tray-loading distributor consists of a conical distributing hopper and an inner material separating plate; the inner material separating plate is connected and installed in the conical material separating hopper, and the conical material separating hopper is internally divided into tray loading feed openings with the number consistent with that of the combined vertical tray combined fermentation cylinders;
the sensors at least comprise a tray in-place detection sensor and a cloth feeding detection sensor.
The object of the present invention and the technical problems solved thereby can be further achieved by the following technical measures.
Preferably, the combined vertical tray loading system further comprises a tray pushing device; the push disc device consists of a push disc chain conveyor and a push disc component; the tray pushing chain conveyor is arranged below the material distribution conveyor or below the tray loading distributor, the tray pushing conveying direction of the tray pushing conveyor is consistent with that of the tray conveyor, and the tray pushing component is hinged to the tray pushing chain of the tray pushing chain conveyor.
Preferably, the combined vertical tray palletizing system further comprises a leaking material collecting device; the leaked material collecting device is arranged below the tray conveyor;
the leaked material collecting device consists of a collecting hopper and a collecting conveyor; the collecting conveyor is arranged below the collecting hopper; the collecting conveyor is a belt conveyor or/and a spiral conveyor, a bucket elevator and a wind power conveyor.
Preferably, the combined vertical tray loading system further comprises a material blocking device; the cloth material blocking device is composed of a material blocking plate and a turnover cylinder; the two ends of the striker plate are hinged to a side plate of the rack at the output end of the distribution conveyor through a pin shaft, and the tailstock and the piston rod of the overturning cylinder are respectively hinged to the rack at the output end of the distribution conveyor and the striker plate.
The invention discloses a tray loading method by using a combined vertical tray loading system, which comprises the following steps:
s1: preparing equipment: starting the combined vertical tray loading system to enable the combined vertical tray loading system to be in a working state, and uniformly distributing fermentation materials on the material distribution conveyor;
s2: tray entering: the combined vertical tray empty tray to be filled with the fermentation materials is conveyed to the position below the tray filling distributor through the tray conveyor, the tray in-place detection sensor detects that the empty tray reaches a filling position, and the controller controls the tray conveyor to stop;
s3: material dishing: after the step S2 is completed, the controller controls the cloth conveyor to start, the fermented materials on the cloth conveyor are conveyed to fall into the tray loading distributor below the cloth conveyor, and are separated by the tray loading feed opening and fall into the fermentation cylinder of the combined vertical tray below the cloth conveyor, when the cloth feeding detection sensor detects that the cloth conveyor runs through a feeding stroke, the controller controls the cloth conveyor to stop running, and the fermented materials fill the fermentation cylinder of the combined vertical tray;
s4: and (4) completing tray discharging after tray loading: after the step S3 is completed, the controller controls the tray conveyor to start, the combined vertical tray which is completely charged is conveyed away from the lower part of the tray loading distributor by the tray conveyor, meanwhile, the other combined vertical tray which needs to be charged is conveyed to the lower part of the tray loading distributor, and the tray loading operation process of the combined vertical tray can be completed by repeating the steps S2-S4.
The object of the present invention and the technical problems solved thereby can be further achieved by the following technical measures.
Preferably, in the method for loading combined vertical trays, in S3, the loading distributor simultaneously loads all the fermentation cylinders of the combined vertical tray at one time to complete loading, or after the loading distributor loads a plurality of rows of the fermentation cylinders of the combined vertical tray, the tray conveyor conveys the combined vertical tray forward by a distance of a plurality of rows of the fermentation cylinders and then loads a plurality of subsequent rows of the fermentation cylinders, and the loading is completed for a plurality of times;
the step S4 includes that the combined vertical tray finishes loading, when the tray conveyor starts to convey the combined vertical tray away from the position below the tray loading distributor, the controller controls the tray pushing chain conveyor of the tray pushing device to start, and drives the tray pushing component to assist in pushing the combined vertical tray away from the position below the tray loading distributor at the same linear speed as the tray conveyor.
Compared with the prior art, the invention has obvious advantages and beneficial effects. By the technical scheme, the combined vertical tray loading system and the tray loading method have the advantages and beneficial effects that:
the technical scheme of the invention solves the technical problem that the original tray loading machine and method based on flat tray development can not uniformly load each parallel independent fermentation cylinder in the combined vertical tray, so that the development of an automatic fermentation system of the combined vertical tray which is energy-saving, environment-friendly, efficient and lower in manufacturing and using cost is possible, and the defects of larger production and processing difficulty and higher manufacturing and using cost of the original tray type three-dimensional fermentation system based on flat tray development are effectively solved. In addition, the tray loading system has the advantages of simpler structure, relatively lower manufacturing cost and simpler control and operation process.
Therefore, in order to meet the requirements of automatic charging of the combined vertical tray and development of an automatic fermentation system based on the combined vertical tray, development of a tray loader meeting the requirements of charging of the combined vertical tray is one of the main technical problems which need to be solved in a matching way.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic front view of a structure according to a first embodiment of the present invention.
Fig. 2 is a schematic top view of a structure according to a first embodiment of the present invention.
Fig. 3 is a schematic front view of a tray loading dispenser according to a first embodiment of the present invention.
Fig. 4 is a schematic front view of a structure according to a second embodiment of the present invention.
Fig. 5 is a schematic front view of a structure of a tray pushing device according to a second embodiment of the present invention.
Fig. 6 is a schematic front view of a third embodiment of the present invention.
Fig. 7 is a schematic front view of a fourth embodiment of the present invention.
[ description of main element symbols ]
1: tray conveyor 2: material distribution conveyor
3: tray-loading distributor 31: conical material distributing hopper
32: inner partition plate 33: dishing feed opening
4: the sensor 41: tray in-place detection sensor
42: cloth feeding detection sensor 5: controller
6: the tray pushing device 61: push tray chain conveyor
62: the push tray member 7: leaked material collecting device
71: the collection hopper 72: collecting conveyor
8: cloth dam 81: striker plate
82: and (5) turning over the air cylinder.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, methods, steps, features and effects of the combined vertical tray loading system and the loading method according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.
The first embodiment is as follows:
referring to fig. 1 to 3, a combined vertical tray loading system according to a first embodiment of the present invention is mainly composed of a tray conveyor 1, a material distribution conveyor 2, a tray loading distributor 3, a sensor 4 and a controller 5; the tray loading distributor 3 is connected and installed below the output end of the distribution conveyor 2, the tray conveyor 1 is installed below the tray loading distributor 3, and the conveying direction of the tray conveyor 1 is consistent with or perpendicular to the conveying direction of the distribution conveyor 2; the tray conveyor 1, the cloth conveyor 2, and the sensor 4 are electrically connected to the controller 5. The controller 5 is a PLC controller.
The tray conveyor 1 is a chain conveyor, and if the tray conveyor is a large-size heavy-load fermentation tray, the tray conveyor 1 can also be replaced by a power roller conveyor. The cloth conveyor 2 is a belt conveyor, and if the maintenance workload is reduced in order to avoid the deviation of the conveying belt, the cloth conveyor 2 can be replaced by a chain plate conveyor.
In order to uniformly charge the combined fermentation cylinder of the combined vertical tray, the tray-loading distributor 3 consists of a conical distribution hopper 31 and an inner partition plate 32; the inner partition plate 32 is connected and installed in the conical distribution hopper 31, and divides the conical distribution hopper 31 into tray loading and discharging ports 33 with the same number as the combined vertical tray combined fermentation cylinders; after the fermentation materials conveyed by the material distribution conveyor 2 fall into the conical material distribution hopper 31, the fermentation materials pass through the tray filling feed opening 33 and respectively fall into each fermentation cylinder of the combined vertical tray below the tray filling feed opening to complete the loading of the combined vertical tray.
In order to realize automatic detection and control of equipment operation, a sensor 4 is arranged in the combined vertical tray loading system, a tray in-place detection sensor 41 for detecting whether the combined vertical tray is conveyed to a loading position by the tray conveyor 1 is arranged, and the tray in-place detection sensor 41 is arranged above the side of the tray conveyor 1 and below the tray loading and distributing hopper 3; a cloth feeding detection sensor 42 for detecting the feeding amount of the cloth conveyor 2 to the combined vertical tray is arranged, and the cloth feeding detection sensor 42 is arranged on the outer end face of a driving roller of the cloth conveyor 2.
In order to realize the automatic recovery of leaked materials during the cleaning production and the tray loading, the combined vertical tray loading system is provided with a leaked material collecting device 7; the leaked material collecting device 7 is composed of a collecting hopper 71 and a collecting conveyor 72, wherein the collecting hopper 71 is arranged below the tray conveyor 1, and the collecting conveyor 72 is arranged below the collecting hopper 71; the collecting conveyor 72 is a combination of a screw conveyor and a bucket elevator, wherein the screw conveyor is installed below the tray conveyor 1, a feed inlet of the bucket elevator is connected to a discharge outlet of the screw conveyor, and a discharge outlet of the bucket elevator is connected to a material distribution hopper of the material distribution conveyor 2.
Example two:
referring to fig. 4 and 5, a combined vertical tray loading system according to a second embodiment of the present invention is similar to the first embodiment, except that:
in order to avoid the problem that the combined vertical tray and the tray conveyor 1 can not be stably and reliably conveyed due to the possibility of slipping after fermentation materials are loaded into the combined vertical tray in the tray loading process and smoothly complete the tray loading operation process, the combined vertical tray loading system is further provided with a tray pushing device 6; the push disc device 6 consists of a push disc chain conveyor 61 and a push disc component 62; the tray pushing chain conveyor 61 is installed at the output end of the distribution conveyor 2 and below the tray loading distributor 3, the tray pushing direction of the tray pushing chain conveyor 61 is the same as that of the tray conveyor 1 and the distribution conveyor 2, and the tray pushing component 62 is hinged to the tray pushing chain of the tray pushing chain conveyor 61. After the combined vertical tray is loaded, when the tray conveyor 1 conveys the combined vertical tray away from the position below the tray loading and distributing hopper 3, the tray pushing chain conveyor 61 of the tray pushing device 6 is started simultaneously, the tray pushing members 62 connected and installed on the conveying chains clamp two sides of the combined vertical tray, and the combined vertical tray is pushed out stably and reliably at the same linear speed as the tray conveyor 1.
Example three:
referring to fig. 6, a third embodiment of the present invention is similar to the second embodiment, except that:
in order to meet the installation requirements of equipment with different sites and capacity scales, the push plate conveying direction of the push plate chain conveyor 61 is consistent with that of the tray conveyor 1 and is perpendicular to the conveying direction of the cloth conveyor 2.
Example four:
referring to fig. 7, a combined vertical tray loading system according to a fourth embodiment of the present invention is similar to the first embodiment, except that:
in order to enable the material distribution conveyor 2 to feed the combined vertical tray more accurately during tray loading operation and avoid waste caused by fermented materials on a conveying port of a conveying belt of the material distribution conveyor 2 still collapsing and falling into the combined vertical tray below after the material distribution conveyor stops feeding or directly falling into a leakage material collecting device 7 below, a material distribution and blocking device 8 is arranged in the combined vertical tray loading system; the material blocking device 8 consists of a material blocking plate 81 and a turnover cylinder 82; two ends of the material baffle plate 81 are hinged to two side plates of the rack at the output end of the distribution conveyor 2 through pin shafts, two turning cylinders 82 are provided, and a tailstock and a piston rod of each turning cylinder are respectively hinged to the rack at the output end of the distribution conveyor 2 and the material baffle plate 81. When the distribution conveyor 2 conveys and feeds the tray distribution hopper 3, the overturning cylinder 82 acts, the baffle plate 81 is driven to overturn, fermented materials smoothly fall into the tray distribution hopper 3, when the distribution conveyor 2 stops conveying and feeding the tray distribution hopper 3, the overturning cylinder 82 acts, the baffle plate 81 is driven to overturn and drop, the baffle plate is basically vertical to the conveyor belt surface of the distribution conveyor 2, and the fermented materials are blocked on the conveyor belt surface of the distribution conveyor 2.
The invention relates to a tray loading method by using a combined vertical tray loading system, which comprises the following steps:
s1: preparing equipment: starting the combined vertical tray loading system to enable the combined vertical tray loading system to be in a working state, and uniformly distributing fermentation materials on the material distribution conveyor 2;
s2: tray entering: the combined vertical tray empty tray to be filled with the fermentation materials is conveyed to the position below the tray filling distributor 3 through the tray conveyor 1, the tray in-place detection sensor 41 detects that the empty tray reaches a filling position, and the controller 5 controls the tray conveyor 1 to stop;
s3: material dishing: after step S2 is completed, the controller 5 controls the cloth conveyor 2 to start, the fermented material on the cloth conveyor 2 is conveyed to fall into the tray loading distributor 3 below the cloth conveyor, and falls into the fermentation cylinder of the combined vertical tray below the cloth conveyor while being separated by the tray loading discharge port 33, when the cloth feeding detection sensor 42 detects that the cloth conveyor 2 has run through the feeding stroke, the controller 5 controls the cloth conveyor 2 to stop running, and the fermented material fills the fermentation cylinder of the combined vertical tray;
s4: and (4) completing tray discharging after tray loading: after the step S3 is completed, the controller 5 controls the tray conveyor 1 to start, the combined vertical tray which has completed loading is conveyed away from the position below the loading distributor 3 by the tray conveyor 1, meanwhile, another combined vertical tray which needs loading is conveyed to the position below the loading distributor 3, and the loading operation process of the combined vertical tray can be completed by repeating the steps S2-S4.
In a specific embodiment of the tray loading method using the combined vertical tray loading system of the present invention, the combined vertical tray for completing the loading operation is composed of two rows of eight fermentation cylinders each having a diameter of 250mm and a height of 2000mm, the two rows of eight fermentation cylinders are provided corresponding to the tray loading and discharging ports 33 of the tray loading and distributing device 3, the conveying directions of the tray conveyor 1, the tray pushing chain conveyor 61 of the tray pushing device 6 and the material distributing conveyor 2 are the same, and the method comprises the following specific steps:
s1: preparing equipment: starting the combined vertical tray loading system to enable the combined vertical tray loading system to be in a working state, wherein fermentation materials on a conveying belt of the distribution conveyor 2 are set to be distributed with the width of 2000mm and the thickness of 250 mm;
s2: tray entering: the combined vertical tray empty tray to be filled with the fermentation materials is conveyed to the lower part of the tray filling distributor 3 through the tray conveyor 1, and when the tray in-place detection sensor 41 detects that the empty tray reaches a filling position, the controller 5 controls the tray conveyor 1 to stop;
s3: material dishing: after step S2 is completed, the controller 5 controls the distribution conveyor 2 to start, the fermented materials on the distribution conveyor 2 are conveyed to fall into the tray loading distributor 3 below the distribution conveyor, and are separated by two rows of eight tray loading feed openings 33 and fall into two rows of eight fermentation cylinders of the combined vertical tray below the distribution conveyor, when the distribution feeding detection sensor 42 detects that the conveyor belt of the distribution conveyor 2 runs for a feeding stroke of 2000mm, the controller 5 controls the distribution conveyor 2 to stop running, and the fermented materials fill all the fermentation cylinders of the combined vertical tray at one time;
s4: and (4) completing tray discharging after tray loading: after the step S3 is completed, the controller 5 controls the tray conveyor 1 to start, the combined vertical trays which have completed charging are conveyed away from the position below the tray loading distributor 3 by the tray conveyor 1, and at the same time, the controller 5 controls the tray chain conveyor 61 of the tray pushing device 6 to start, drives the tray pushing members 62 to clamp two sides of the combined vertical fermentation trays, assists in pushing the combined vertical trays away from the position below the tray loading distributor 3 at the same linear speed as that of the tray conveyor 1, meanwhile, another combined vertical tray empty tray which needs to be charged is conveyed to the position below the tray loading distributor 3, and the steps S2-S4 are repeated to complete the tray loading process of the combined vertical trays.
In another embodiment of the present invention, the combined vertical tray for loading is composed of two rows of eight fermentation cylinders with diameter of 250mm and height of 2000mm, and the loading and unloading ports 33 of the tray loading distributor 3 are reduced to two rows and two in each row, and the conveying direction of the tray conveyor 1 and the distribution conveyor 2 is vertical, which is similar to the previous embodiment, except that:
setting the fermentation materials on the conveying belt of the material distribution conveyor 2 to be distributed to be 500mm in width and 250mm in thickness in S1;
in the S3, after the tray loading distributor 3 feeds the two rows and two fermentation barrels of the combined vertical tray each time, the controller 5 controls the distribution conveyor 2 to stop, the controller controls the tray conveyor 1 to convey the combined vertical tray forward for a distance of 500mm and then stop, and the controller 5 controls the distribution conveyor 2 to start and then feed the two rows and two fermentation barrels, so that the fermented material loading of the whole combined vertical tray is completed in four times.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. The utility model provides a combination vertical tray sabot system which characterized in that: comprises a tray conveyor, a material distribution conveyor, a tray loading distributor, a sensor and a controller; the tray loading distributor is connected and installed below the output end of the distribution conveyor, the tray conveyor is installed below the tray loading distributor, and the conveying direction of the tray conveyor is consistent with or perpendicular to the conveying direction of the distribution conveyor; the tray conveyor, the material distribution conveyor and the sensor are electrically connected with the controller;
the tray conveyor is a roller conveyor or a chain conveyor;
the material distribution conveyor is a belt conveyor or a chain plate conveyor;
the tray-loading distributor consists of a conical distributing hopper and an inner material separating plate; the inner partition plate is connected and installed in the conical distribution hopper, and divides the conical distribution hopper into tray loading and discharging ports with the same number as the combined fermentation cylinders of the combined vertical fermentation tray;
the sensors at least comprise a tray in-place detection sensor and a cloth feeding detection sensor.
2. The modular vertical pallet racking system of claim 1, further comprising: the device also comprises a disc pushing device; the push disc device consists of a push disc chain conveyor and a push disc component; the tray pushing chain conveyor is arranged below the material distribution conveyor or below the tray loading distributor, the tray pushing conveying direction of the tray pushing conveyor is consistent with that of the tray conveyor, and the tray pushing component is hinged to the tray pushing chain of the tray pushing chain conveyor.
3. The modular vertical pallet racking system of claim 1, further comprising: the device also comprises a leaked material collecting device; the leaked material collecting device is arranged below the tray conveyor;
the leaked material collecting device consists of a collecting hopper and a collecting conveyor; the collecting conveyor is arranged below the collecting hopper; the collecting conveyor is a belt conveyor or/and a spiral conveyor, a bucket elevator and a wind power conveyor.
4. The modular vertical pallet racking system of claim 1, further comprising: the cloth material blocking device is also included; the cloth material blocking device is composed of a material blocking plate and a turnover cylinder; the two ends of the striker plate are hinged to a side plate of the rack at the output end of the distribution conveyor through a pin shaft, and the tailstock and the piston rod of the overturning cylinder are respectively hinged to the rack at the output end of the distribution conveyor and the striker plate.
5. A palletizing method performed by the combination vertical pallet palletizing system according to any one of claims 1 to 4, characterized in that: which comprises the following steps:
s1: preparing equipment: starting the combined vertical tray loading system to enable the combined vertical tray loading system to be in a working state, and uniformly distributing fermentation materials on the material distribution conveyor;
s2: tray entering: the combined vertical tray empty tray to be filled with the fermentation materials is conveyed to the position below the tray filling distributor through the tray conveyor, the tray in-place detection sensor detects that the empty tray reaches a filling position, and the controller controls the tray conveyor to stop;
s3: material dishing: after the step S2 is completed, the controller controls the cloth conveyor to start, the fermented materials on the cloth conveyor are conveyed to fall into the tray loading distributor below the cloth conveyor, and are separated by the tray loading feed opening and fall into the fermentation cylinder of the combined vertical tray below the cloth conveyor, when the cloth feeding detection sensor detects that the cloth conveyor runs through a feeding stroke, the controller controls the cloth conveyor to stop running, and the fermented materials fill the fermentation cylinder of the combined vertical tray;
s4: and (4) completing tray discharging after tray loading: after the step S3 is completed, the controller controls the tray conveyor to start, the combined vertical tray which is completely charged is conveyed away from the lower part of the tray loading distributor by the tray conveyor, meanwhile, the other combined vertical tray which needs to be charged is conveyed to the lower part of the tray loading distributor, and the tray loading operation process of the combined vertical tray can be completed by repeating the steps S2-S4.
6. The method of loading a composite vertical tray-loading system according to claim 5, wherein: s3, the tray loading distributor is further used for loading all the fermentation cylinders of the combined vertical tray at the same time to complete tray loading, or after the tray loading distributor is used for loading a plurality of rows of fermentation cylinders of the combined vertical tray, the tray conveyor is used for conveying the combined vertical tray forwards for the distance of the plurality of rows of fermentation cylinders and then loading the plurality of rows of fermentation cylinders, and the tray loading is completed for a plurality of times;
s4 further comprises that the combined vertical fermentation tray finishes charging, when the tray conveyor is started to convey the combined vertical tray away from the position below the tray loading distributor, the controller controls the tray pushing chain conveyor of the tray pushing device to be started to drive the tray pushing component to assist in pushing the combined vertical tray away from the position below the tray loading distributor at the same linear speed as the tray conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911304955.5A CN110950694A (en) | 2019-12-17 | 2019-12-17 | Combined vertical tray loading system and loading method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911304955.5A CN110950694A (en) | 2019-12-17 | 2019-12-17 | Combined vertical tray loading system and loading method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110950694A true CN110950694A (en) | 2020-04-03 |
Family
ID=69982264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911304955.5A Pending CN110950694A (en) | 2019-12-17 | 2019-12-17 | Combined vertical tray loading system and loading method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110950694A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204602584U (en) * | 2015-03-18 | 2015-09-02 | 福建省农业科学院畜牧兽医研究所 | Hand classification cartridge type roller screen |
| CN105059961A (en) * | 2015-07-20 | 2015-11-18 | 广西力源宝科技有限公司 | Automatic tray loading machine for fermentation |
| CN107600497A (en) * | 2017-10-13 | 2018-01-19 | 刘新涛 | Rod wooden stick stalk straightening device |
| CN207890534U (en) * | 2017-11-30 | 2018-09-21 | 贵州荣洋机电设备有限公司 | A kind of phosphorus production automatical feeding system |
-
2019
- 2019-12-17 CN CN201911304955.5A patent/CN110950694A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204602584U (en) * | 2015-03-18 | 2015-09-02 | 福建省农业科学院畜牧兽医研究所 | Hand classification cartridge type roller screen |
| CN105059961A (en) * | 2015-07-20 | 2015-11-18 | 广西力源宝科技有限公司 | Automatic tray loading machine for fermentation |
| CN107600497A (en) * | 2017-10-13 | 2018-01-19 | 刘新涛 | Rod wooden stick stalk straightening device |
| CN207890534U (en) * | 2017-11-30 | 2018-09-21 | 贵州荣洋机电设备有限公司 | A kind of phosphorus production automatical feeding system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105059961B (en) | Ferment automatic tray filler | |
| CN105060963A (en) | Tray-type stereoscopic organic material fermenting system and method | |
| CN105692230A (en) | Intelligent low-position brick stacking machine | |
| CN105060958A (en) | Tray type stereoscopic organic material fermentation system and fermentation method | |
| CN204917292U (en) | Automatic sabot of fermentation machine | |
| CN108909002B (en) | Volume reduction method and device for fly ash stabilizer | |
| CN105059948A (en) | Fermentation tray stacking and unstacking machine | |
| CN211999521U (en) | Combined vertical tray loading system | |
| CN101322970B (en) | Automatic sorting device, and method and system | |
| CN110950694A (en) | Combined vertical tray loading system and loading method | |
| CN205098496U (en) | Packaging hardware in advance of medicine bottle of built -in drier | |
| CN212474121U (en) | Automatic arrangement windrow equipment for packing | |
| CN213263161U (en) | Automatic screw packaging system | |
| CN203652164U (en) | Automatic building block packing apparatus | |
| CN202869193U (en) | Full-automatic stack transportation system for secondary stack burning wall body materials | |
| CN203033460U (en) | Extensible fork pallet mechanism and pallet feed device comprising same | |
| CN206188022U (en) | Cement brick and building block hacking machine with integrate function | |
| CN205098502U (en) | A pull formula drier filling device for medicine bottle | |
| CN103723301A (en) | Automatic packaging device of building blocks | |
| CN210237885U (en) | Drawing frame multi-feeding position system | |
| CN212241517U (en) | Concrete prefabricated part maintenance storage system | |
| CN211618230U (en) | PTFE raschig ring unloading conveyer belt | |
| CN208265253U (en) | A kind of automatic tray arranging machine | |
| CN209601662U (en) | Ferment the sabot all-in-one machine that turns over | |
| CN222311850U (en) | A material discharging and distributing device for cylindrical materials |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200403 |
|
| RJ01 | Rejection of invention patent application after publication |