CN110937402B - Automatic plating equipment - Google Patents
Automatic plating equipment Download PDFInfo
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- CN110937402B CN110937402B CN201911324706.2A CN201911324706A CN110937402B CN 110937402 B CN110937402 B CN 110937402B CN 201911324706 A CN201911324706 A CN 201911324706A CN 110937402 B CN110937402 B CN 110937402B
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- tray
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- 238000007747 plating Methods 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims description 50
- 230000007246 mechanism Effects 0.000 claims description 46
- 230000001360 synchronised effect Effects 0.000 claims description 29
- 239000000758 substrate Substances 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 12
- 238000007599 discharging Methods 0.000 description 7
- 238000000429 assembly Methods 0.000 description 6
- 230000000712 assembly Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
- B65G47/69—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being accumulated temporarily
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
本发明公开了一种自动摆盘设备，包括一机台、一产品上料机械手与一产品摆盘机械手，还包括设置于机台上的一产品暂放装置、设置于机台上且位于产品暂放装置侧边的一产品摆盘区、设置于机台上且位于产品摆盘区侧边的一空盘上料推送装置、及设置于产品摆盘区下方的一下料装置。本发明提供的自动摆盘设备，实现产品自动化摆盘，各装置之间动作配合紧密顺畅，平稳，不但效率明显提高，不会刮伤产品，而且，可实现将产品以正确的方向，有序、快速、准确、整齐的摆放到相应的盘子中。
The present invention discloses an automatic plate arrangement device, comprising a machine, a product loading manipulator and a product plate arrangement manipulator, and further comprising a product temporary placement device arranged on the machine, a product plate arrangement area arranged on the machine and located on the side of the product temporary placement device, an empty plate loading and pushing device arranged on the machine and located on the side of the product plate arrangement area, and a material unloading device arranged below the product plate arrangement area. The automatic plate arrangement device provided by the present invention realizes automatic plate arrangement of products, and the movements of various devices are closely coordinated, smooth and stable, which not only significantly improves efficiency and does not scratch products, but also can realize that products are placed in the corresponding plates in the correct direction, orderly, quickly, accurately and neatly.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to automatic swaying disc equipment.
Background
After the processing of the component products is completed, packaging is required. In order to prevent the phenomena of mutual scratching, scratching and abrasion when the component products are stacked together, the component products are usually placed on specific groove positions on the empty disc independently, so that the component products are mutually independent, and the product quality is ensured.
In the existing packaging mode, a manual operation mode is adopted, an empty tray is firstly placed at a specific position, then a plurality of products are directly held by hands and placed on the empty tray, and then the products are moved to corresponding groove positions in the correct direction, or the products are manually placed on the groove positions of the empty tray one by one in the correct direction. The manual operation mode is time-consuming and labor-consuming, consumes a large amount of manpower and is low in efficiency, and the risk of scraping the product still exists.
Disclosure of Invention
Aiming at the defects, the invention aims to provide the automatic tray arranging equipment for realizing automatic tray arranging of products, which has the advantages that the action coordination among devices is tight and smooth, the efficiency is obviously improved, the products are not scratched, and the products can be orderly, rapidly, accurately and neatly arranged in the corresponding trays in the correct direction.
The technical scheme adopted by the invention for achieving the purpose is as follows:
The automatic tray arranging equipment comprises a machine table, a product feeding manipulator and a product tray arranging manipulator and is characterized by further comprising a product temporary arranging device arranged on the machine table, a product tray arranging area arranged on the machine table and positioned on the side edge of the product temporary arranging device, an empty tray feeding pushing device arranged on the machine table and positioned on the side edge of the product tray arranging area and a blanking device arranged below the product tray arranging area.
The product temporary placing device comprises a fixed plate arranged on a machine table and at least one transferring temporary placing mechanism arranged on the fixed plate, wherein the transferring temporary placing mechanism comprises a fixed temporary placing component and an array of telescopic temporary placing components arranged above the fixed temporary placing component, the fixed temporary placing component comprises a fixed support arranged on the fixed plate and a first supporting plate arranged on the front end part of the fixed support, at least one first supporting groove is formed on the first supporting plate, first supporting blocks which are in one-to-one correspondence with the first supporting grooves are arranged on the front end part of the first supporting plate in an extending mode, and the telescopic temporary placing component comprises a telescopic cylinder arranged on the fixed plate and a second supporting plate arranged on the output end of the telescopic cylinder, wherein at least one second supporting groove is formed on the second supporting plate, and second supporting blocks which are in one-to-one correspondence with the second supporting grooves are arranged on the front end part of the second supporting plate in an extending mode.
As a further improvement of the invention, the number of the telescopic temporary placement components is at least two groups which are arranged up and down, and the telescopic cylinders of every two adjacent groups of telescopic temporary placement components are separated by a cushion block.
The empty disc feeding pushing device comprises an empty disc longitudinal pushing mechanism arranged on the side edge of the empty disc stacking area and an empty disc transverse pushing mechanism arranged on one side of the upper end of the empty disc stacking area, wherein the empty disc longitudinal pushing mechanism comprises a longitudinal pushing driving assembly arranged on the empty disc stacking area, a longitudinal pushing assembly respectively arranged on two sides of the empty disc stacking area and connected with the longitudinal pushing driving assembly, the empty disc is arranged between the longitudinal pushing assemblies on two sides of the empty disc stacking area, and the empty disc transverse pushing mechanism comprises a transverse pushing driving assembly arranged on one side of the upper end of the empty disc stacking area and a transverse pushing rod connected with the transverse pushing driving assembly and extending to one side of the empty disc.
The longitudinal pushing assembly comprises a first transmission shaft, a second transmission shaft, at least one transmission structure and a plurality of empty disc support plates, wherein the first transmission shaft is arranged on the inner side wall of an empty disc stacking area and connected with the longitudinal pushing driving assembly, the second transmission shaft is arranged on the inner side wall of the empty disc stacking area and positioned above or below the first transmission shaft, the transmission structure is connected between the first transmission shaft and the second transmission shaft, the empty disc support plates are arranged on the outer side of the transmission structure, the transmission structure mainly comprises a first chain wheel arranged on the first transmission shaft, a second chain wheel arranged on the second transmission shaft, and a longitudinal synchronous chain which is arranged around the first chain wheel and the second chain wheel and extends along the height direction of the empty disc stacking area, the empty disc support plates are connected to the outer side edge of the longitudinal synchronous chain, a clamping position for embedding one end of an empty disc is formed on the empty disc support plates, and a plurality of longitudinal guide sliding rails corresponding to the longitudinal synchronous chain are arranged on the inner side wall of the empty disc stacking area, and the longitudinal synchronous chain longitudinally moves along the longitudinal guide sliding rails.
As a further improvement of the invention, the longitudinal pushing driving assembly comprises a longitudinal pushing driving motor arranged on the inner wall of the empty disc stacking area, a driving sprocket arranged on the output end of the longitudinal pushing driving motor and positioned on one side of the empty disc stacking area, a driven sprocket arranged on the opposite side of the empty disc stacking area, and a transverse synchronous chain surrounding the driving sprocket and the driven sprocket, wherein a first transmission shaft of the longitudinal pushing assembly on one side of the empty disc stacking area is connected with the output end of the longitudinal pushing driving motor, a driving gear is arranged on the side of the driven sprocket, and a driven gear is arranged on the first transmission shaft of the longitudinal pushing assembly on the other side of the empty disc stacking area and meshed with the driving gear.
The transverse pushing driving assembly comprises a mounting substrate arranged at one side of the upper end of the empty disc stacking area, a transverse pushing driving motor arranged at one end of the mounting substrate, a transverse pushing driving wheel arranged at the output end of the transverse pushing driving motor, a transverse pushing driven wheel arranged at the other end of the mounting substrate, and a synchronous belt surrounding between the transverse pushing driving wheel and the transverse pushing driven wheel, meanwhile, a transverse guiding sliding rail extending along the length direction of the synchronous belt is arranged on the mounting substrate, a transverse guiding sliding block is arranged on the transverse guiding sliding rail in a sliding manner, the transverse pushing rod is connected with the synchronous belt through a connecting seat, and the connecting seat is fixedly connected with the transverse guiding sliding block.
The blanking device comprises a blanking lifting mechanism and a blanking conveying mechanism, wherein the blanking lifting mechanism comprises a mounting bracket, a connecting plate, a mounting plate, a lifting driving motor, a screw rod, a nut, a lifting driving rod and at least one supporting plate, the mounting bracket is connected to a machine table, the lower end of the lifting driving rod penetrates through the mounting bracket, the at least one supporting plate is arranged at the upper end of the lifting driving rod and extends to the product swaying area, the connecting plate is arranged below the mounting bracket, the mounting plate is connected below the mounting bracket, the lifting driving motor is arranged on the mounting plate, the screw rod penetrates through the mounting bracket, the nut is arranged on the connecting plate, the lower end of the nut is sleeved on the periphery of the screw rod, the lifting driving rods are connected to the connecting plate, the upper end of the lifting driving rod penetrates through the mounting bracket, and the at least one supporting plate is arranged at the upper end of the lifting driving rod and extends to the product swaying area, and the blanking conveying mechanism comprises a conveying driving motor, a blanking conveying driven wheel arranged at the end of one driving roller, a driving belt surrounding the blanking conveying driving wheel and the blanking conveying driven wheel is arranged on the periphery of the conveying roller, and a driving belt surrounding the blanking conveying driving wheel is wound on the periphery of the conveying driving roller and is arranged above the mounting bracket.
The product swing disc manipulator comprises a material taking mechanical arm, a fixed seat arranged on the material taking mechanical arm, at least one material taking suction rod arranged on the fixed seat and a material taking suction disc arranged at the end part of the material taking suction rod, wherein the product feeding mechanical arm comprises a product feeding mechanical arm, a mounting side plate arranged on the product feeding mechanical arm and at least one pneumatic clamp group arranged on the mounting side plate, the pneumatic clamp group mainly comprises a plurality of pneumatic clamps, and the pneumatic clamps mainly comprise a pneumatic finger arranged on the mounting side plate and two clamping arms oppositely arranged on the pneumatic finger.
As a further improvement of the invention, the invention also comprises an empty disc positioning mechanism arranged on the product swaying area, the empty disc positioning mechanism mainly comprises two groups of empty disc positioning components which are oppositely arranged on two sides of the product swaying area, the empty disc positioning component comprises a positioning pushing motor arranged on one side of the product swaying area, a plurality of side sliding rails arranged on one side of the product swaying area, a plurality of side sliding blocks arranged on the side sliding rails, and a positioning seat which is arranged on the side sliding blocks and is connected with the output end of the positioning pushing motor, and an empty disc positioning clamping groove is arranged on the side of the positioning seat.
The automatic tray arranging device has the beneficial effects that manual operation is replaced by combining the automatic structure of the feeding manipulator, the product tray arranging manipulator, the product temporary arranging device, the empty tray feeding pushing device and the blanking device, so that the automatic tray arranging device for the products is compact, smooth and stable in action fit, the efficiency is obviously improved, the products cannot be scratched, and the products can be orderly, quickly, accurately and neatly arranged in the corresponding trays in the correct direction.
The foregoing is a summary of the invention and is further defined by the following detailed description of the invention when read in conjunction with the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a product temporary placement device according to the present invention;
FIG. 3 is a schematic diagram of a structure of a hollow disc feeding pushing device provided on a machine;
FIG. 4 is a schematic structural view of a hollow disc feeding and pushing device of the invention;
FIG. 5 is a schematic view of the structure of the hollow disc lateral pushing mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the hollow disc longitudinal pushing mechanism of the present invention;
FIG. 7 is a schematic view of a longitudinal pushing assembly according to the present invention;
FIG. 8 is a schematic structural diagram of a blanking device in the present invention;
FIG. 9 is a schematic structural view of a blanking lifting mechanism in the present invention;
FIG. 10 is a schematic view of the hollow disc positioning mechanism of the present invention disposed on a product wobble plate area;
FIG. 11 is a schematic diagram of a product swing manipulator according to the present invention;
Fig. 12 is a schematic structural diagram of a product loading manipulator according to the present invention.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description of the specific embodiments of the present invention is given with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 1, an embodiment of the present invention provides an automatic tray arranging apparatus, which includes a machine 1, a product loading manipulator 2, a product tray arranging manipulator 3, a product temporary placing device 4 disposed on the machine 1, a product tray arranging area 5 disposed on the machine 1 and located at a side of the product temporary placing device 4, an empty tray loading pushing device 6 disposed on the machine 1 and located at a side of the product tray arranging area 5, and a blanking device 7 disposed below the product tray arranging area 5. The product 30 is fed onto the product temporary placing device 4 by the product feeding mechanical arm 2, meanwhile, the empty tray 20 is pushed to the product placing area 5 by the empty tray feeding pushing device 6, then the product 30 is orderly placed on the empty tray 20 on the product placing area 5 in the correct direction by the product placing mechanical arm 3, finally, the loading tray fully filled with the product 30 is discharged by the discharging device 7, and the automatic and rapid tray placing operation of the product 30 is realized continuously and repeatedly.
In this embodiment, as shown in fig. 2, the product temporary placement device 4 includes a fixed plate 41 disposed on the machine 1 and at least one transferring temporary placement mechanism 42 disposed on the fixed plate 41, wherein the transferring temporary placement mechanism 42 includes a fixed temporary placement component 421 and an array of telescopic temporary placement components 422 disposed above the fixed temporary placement component 421, the fixed temporary placement component 421 includes a fixed bracket 4211 disposed on the fixed plate 41 and a first supporting plate 4212 disposed on a front end portion of the fixed bracket 4211, wherein at least one first supporting groove 42121 is formed on the first supporting plate 4212, and a first supporting block 4213 in one-to-one correspondence with the first supporting groove 42121 extends on a front end portion of the first supporting plate 4212, the telescopic temporary placement component 422 includes a telescopic cylinder 4221 disposed on the fixed plate 41 and a second supporting plate 4222 disposed on an output end of the telescopic cylinder 4221, wherein at least one second supporting groove 42221 is formed on the second supporting plate 4222, and the second supporting block 4223 extends on a front end portion of the second supporting plate 4235.
After the product feeding mechanical arm 2 puts the products 30 into the second bearing groove 42221 of the telescopic temporary placing component 422 and the first bearing groove 42121 of the fixed temporary placing component 421 one by one, the product tray mechanical arm 3 firstly takes out the products 30 in the second bearing groove 42221 of the telescopic temporary placing component 422, after taking out, the telescopic air cylinder 4221 in the telescopic temporary placing component 422 drives the second supporting plate 4222 to retract, so that the product tray mechanical arm 3 takes out the products 30 in the second bearing groove 42221 of the telescopic temporary placing component 422 below, after taking out, the telescopic air cylinder 4221 in the telescopic temporary placing component 422 drives the second supporting plate 4222 to retract correspondingly, and when the product 30 on the telescopic temporary placing component 422 is taken out, the product 30 on the fixed temporary placing component 421 below the telescopic temporary placing component 422 is taken out. Therefore, the purpose that products are orderly taken out to be put on the swinging plate is achieved, the telescopic design of the telescopic temporary placement component 422 provides a space for giving way when the products below are taken out, the telescopic temporary placement component 422 is prevented from being collided when the product swinging plate manipulator 3 acts, the compactness of the action coordination of each structure is improved, and each process is orderly and smoothly carried out.
When the products 30 on the fixed temporary storage assembly 421 are taken out, the telescopic air cylinder 4221 in the telescopic temporary storage assembly 422 drives the second supporting plate 4222 to extend, so that the product feeding manipulator 2 can put the next batch of products 30 on the machine, and the circulating operation is realized.
Specifically, the number of the transfer pause mechanisms 42 in this embodiment is two, as shown in fig. 2. Meanwhile, the number of the telescopic temporary placement components 422 is at least two, which are arranged up and down, the telescopic cylinders 4221 of every two adjacent telescopic temporary placement components 422 are separated by a cushion block 423, specifically, the number of the telescopic temporary placement components 422 is 3, and the number of the first bearing grooves 42121 on the first supporting plate 4212 and the number of the second bearing grooves 42221 on the second supporting plate 4222 are two. Thereby, it is achieved that 16 products can be placed per batch by the product placement device 4.
In this embodiment, as shown in fig. 3, an empty tray stacking area 10 is formed on the machine 1, and empty trays 20 are stacked on the empty tray stacking area 10. In this embodiment, the empty tray feeding and pushing device 6 includes an empty tray longitudinal pushing mechanism 61 disposed on the side of the empty tray stacking area 10, and an empty tray transverse pushing mechanism 62 disposed on the upper end side of the empty tray stacking area 10. The empty trays 20 are lifted up in sequence by the empty tray longitudinal pushing mechanism 61 and after being lifted above the empty tray stacking area 10, the empty trays 20 are pushed to the product arranging area 5 by the empty tray transverse pushing mechanism 62.
In this embodiment, as shown in fig. 4, the empty disc longitudinal pushing mechanism 61 includes a longitudinal pushing driving assembly 611 disposed on the empty disc stacking area 10, and a longitudinal pushing assembly 612 disposed on two sides of the empty disc stacking area 10 and connected to the longitudinal pushing driving assembly 611, and the empty disc 20 is disposed between the longitudinal pushing assemblies 612 on two sides of the empty disc stacking area 10.
Specifically, as shown in fig. 6 and 7, the longitudinal pushing assembly 612 includes a first transmission shaft 6121 disposed on the inner side wall of the empty disc stacking area 10 and connected to the longitudinal pushing driving assembly 611, a second transmission shaft 6122 disposed on the inner side wall of the empty disc stacking area 10 and located above or below the first transmission shaft 6121, at least one transmission structure 6123 connected between the first transmission shaft 6121 and the second transmission shaft 6122, and a plurality of empty disc support plates 6124 disposed on the outer side of the transmission structure 6123, wherein the transmission structure 6123 mainly includes a first sprocket 61231 disposed on the first transmission shaft 6121, a second sprocket 61232 disposed on the second transmission shaft 6122, and a longitudinal synchronization chain 61233 surrounding the first sprocket 61231 and the second sprocket 61232 and extending along the height direction of the empty disc stacking area 10, the empty disc support plates 6124 are connected to the outer side of the longitudinal synchronization chain 61233, and a locking position 61241 for embedding one end of the empty disc 20 is formed on the empty disc support plates 6124.
In this embodiment, two sets of transmission structures 6123 are disposed between the first transmission shaft 6121 and the second transmission shaft 6122, as shown in fig. 7, the empty disc support plate 6124 is connected to the longitudinal synchronous chains 61233 of the two sets of transmission structures 6123, so as to ensure the stability of the empty disc support plate 6124.
Specifically, as shown in fig. 6, the longitudinal pushing driving assembly 611 includes a longitudinal pushing driving motor 6111 installed on an inner wall of the empty disc stacking area 10, a driving sprocket 6112 disposed on an output end of the longitudinal pushing driving motor 6111 and located at one side of the empty disc stacking area 10, a driven sprocket 6113 disposed at an opposite side of the empty disc stacking area 10, and a transverse synchronous chain 6114 surrounding the driving sprocket 6112 and the driven sprocket 6113, wherein a first transmission shaft 6121 of the longitudinal pushing assembly 612 on one side of the empty disc stacking area 10 is connected with an output end of the longitudinal pushing driving motor 6111, a driving gear 6115 is disposed on a side edge of the driven sprocket 6113, a driven gear 6116 is disposed on the first transmission shaft 6121 of the longitudinal pushing assembly 612 on the other side of the empty disc stacking area 10, and the driven gear 6116 is meshed with the driving gear 6115.
The driving force is provided by the longitudinal pushing driving motor 6111 of the longitudinal pushing driving assembly 611 to drive the first transmission shaft 6121 of the longitudinal pushing assembly 612 on one side of the empty disc stacking zone 10 to rotate, and meanwhile, the driving sprocket 6112, the transverse synchronous chain 6114, the driven sprocket 6113 and the driving gear 6115 are combined with the driven gear 6116 to transmit the power to the first transmission shaft 6121 of the longitudinal pushing assembly 612 on the other side of the empty disc stacking zone 10. Therefore, the first transmission shafts 6121 in the longitudinal pushing assemblies 612 on two sides of the empty disc stacking area 10 are synchronously rotated, and the second transmission shafts 6122 and the transmission structure 6123 are combined, so that the longitudinal synchronous chain 61233 longitudinally rotates around the first transmission shafts 6121 and the second transmission shafts 6122 to drive the empty disc support plates 6124 on the longitudinal synchronous chain 61233 to move up and down along with the lifting, and then the longitudinal pushing assemblies 612 on two sides of the empty disc stacking area 10 drive the empty disc support plates 6124 to move up, so that the empty disc 20 clamped on the empty disc support plates 6124 is lifted above the empty disc stacking area 10.
Because the chain wheel and chain conveying mode is adopted, the chain can move in a grid-to-grid mode, and the empty trays 20 can be driven to ascend in a grid-to-grid mode, so that the empty trays 20 can ascend orderly and stably.
In order to further improve the stability of the longitudinal movement of the longitudinal synchronization chain 61233 and prevent the derailment, as shown in fig. 4, in this embodiment, a plurality of longitudinal guide rails 6125 corresponding to the longitudinal synchronization chain 61233 are disposed on the inner side wall of the empty disc stacking area 10, and the longitudinal synchronization chain 61233 moves longitudinally along the longitudinal guide rails 6125. Meanwhile, the longitudinal guide sliding rail 6125 is connected to the side wall of the machine table 1 through a plurality of connecting blocks 61251. The longitudinal guide sliding rail 6125 provides a longitudinal track for the movement of the longitudinal synchronous chain 61233, so that the longitudinal synchronous chain 61233 can longitudinally move along the longitudinal guide sliding rail 6125, and the verticality and stability of the longitudinal movement of the longitudinal synchronous chain 61233 are improved.
In this embodiment, as shown in fig. 4, the empty tray transverse pushing mechanism 62 includes a transverse pushing driving assembly 621 disposed on the upper end side of the empty tray stacking area 10, and a transverse pushing rod 622 connected to the transverse pushing driving assembly 621 and extending to one side of the empty tray 20. The transverse pushing driving assembly 621 provides pushing force to drive the transverse pushing rod 622 to transversely move, so that the empty tray 20 rising above the empty tray stacking area 10 is pushed to the product arranging area 5.
Specifically, as shown in fig. 5, the transverse pushing driving assembly 621 includes a mounting substrate 6211 disposed at one side of the upper end of the empty disc stacking area 10, a transverse pushing driving motor 6212 disposed at one end of the mounting substrate 6211, a transverse pushing driving wheel 6213 disposed at the output end of the transverse pushing driving motor 6212, a transverse pushing driven wheel 6214 disposed at the other end of the mounting substrate 6211, and a synchronous belt 6215 surrounding between the transverse pushing driving wheel 6213 and the transverse pushing driven wheel 6214, meanwhile, a transverse guiding sliding rail 6216 extending along the length direction of the synchronous belt 6215 is disposed on the mounting substrate 6211, a transverse guiding sliding block 6217 is slidingly disposed on the transverse guiding sliding rail 6216, and the transverse pushing rod 622 is connected with the synchronous belt 6215 through a connecting seat 6218, and the connecting seat 6218 is fixedly connected with the sliding block 6217. The driving force is provided by the transverse pushing driving motor 6212, so that the synchronous belt 6215 surrounds the transverse pushing driving wheel 6213 and the transverse pushing driven wheel 6214 to drive the transverse pushing rod 622 connected to the synchronous belt 6215 to transversely move, and the empty tray 20 rising above the empty tray stacking area 10 is pushed to the product tray arranging area 5.
In this embodiment, as shown in fig. 8, the blanking device 7 includes a blanking lifting mechanism 71 and a blanking conveying mechanism 72. Specifically, as shown in fig. 9, the blanking lifting mechanism 71 includes a mounting bracket 711 connected to the machine 1 and located below the product swing tray area 5, a connecting plate 712 disposed below the mounting bracket 711, a mounting plate 713 connected below the mounting bracket 711, a lifting driving motor 714 disposed on the mounting plate 713, a screw 715 connected between an output end of the lifting driving motor 714 and the mounting bracket 711 and penetrating the connecting plate 712, a nut 716 disposed on the connecting plate 712 and sleeved on a periphery of the screw 715, a plurality of lifting driving rods 717 with lower ends connected to the connecting plate 712 and upper ends penetrating the mounting bracket 711, and at least one supporting plate 718 disposed on the upper ends of the lifting driving rods 717 and extending to the product swing tray area 5, wherein the empty tray 20 (or the tray filled with the product 30) is disposed on the supporting plate 718. The lifting driving motor 714 provides driving force to drive the screw 715 to rotate forward, and the screw 715 is fixed on the mounting bracket 711, so that the screw 715 cannot generate longitudinal displacement, the nut 716 is driven to drive the connecting plate 712 and the lifting driving rod 717 to descend along the screw 715, and the supporting plate 718 on the lifting driving rod 717 is driven to descend with the empty disc 20. Similarly, when the lifting driving motor 714 drives the screw 715 to rotate reversely, the nut 716 can drive the supporting plate 718 on the lifting driving rod 717 to lift.
Specifically, as shown in fig. 8, the discharging and conveying mechanism 72 includes a conveying driving motor 721, a discharging and conveying driving wheel 722 disposed at an output end of the conveying driving motor 721, a plurality of driving rollers 723 disposed in parallel, a discharging and conveying driven wheel 724 disposed at an end of one of the driving rollers 723, a driving belt 725 surrounding the discharging and conveying driving wheels 722 and the discharging and conveying driven wheel 724, and a discharging and conveying belt 726 wound around the periphery of the plurality of driving rollers 723 and disposed above the mounting bracket 711. The driving force is provided by the conveying driving motor 721, and the blanking conveying belt 726 moves around the plurality of driving rollers 723 by the driving action of the blanking conveying driving wheel 722, the blanking conveying driven wheel 724, the driving belt 725 and the plurality of driving rollers 723. When the empty tray 20 is filled with the product 30, the empty tray is driven by the blanking lifting mechanism 71 to descend onto the blanking conveying belt 726, and the loading tray filled with the product 30 is conveyed out by the movement of the blanking conveying belt 726, so that the blanking operation is completed.
In this embodiment, as shown in fig. 11, the product swing manipulator 3 includes a material taking manipulator 31, a fixing base 32 disposed on the material taking manipulator 31, at least one material taking suction rod 33 disposed on the fixing base 32, and a material taking suction cup 34 disposed at an end of the material taking suction rod 33. In a specific application, take-off suction bar 33 is connected to a vacuum pump by a vacuum line. The product 30 on the product temporary placing device 4 is adsorbed and transferred to the groove 201 on the empty tray 20 of the product swaying tray area 5 sequentially and rapidly by the material taking sucker 34 according to the vacuum adsorption principle, as shown in fig. 10, the swaying tray operation is completed, the adsorption is stable, the transfer is rapid, the swaying tray position is accurate, and the efficiency is high.
In this embodiment, as shown in fig. 12, the product loading manipulator 2 includes a product loading manipulator 21, a mounting side plate 22 disposed on the product loading manipulator 21, and at least one pneumatic clamp group 23 disposed on the mounting side plate 22, wherein the pneumatic clamp group 23 mainly comprises a plurality of pneumatic clamps 231, and the pneumatic clamps 231 mainly comprise a pneumatic finger 2311 disposed on the mounting side plate 22 and two clamping arms 2312 disposed opposite to the pneumatic finger 2311. The processed product 30 is clamped to the product handling device 4 by the pneumatic clamp 231.
In this embodiment, in order to prevent the empty tray 20 on the product placement area 5 from moving, which is not beneficial for the product placement manipulator 3 to accurately place the product 30 into the slot 201 of the empty tray 20, as shown in fig. 10, an empty tray positioning mechanism 8 is provided on the product placement area 5, specifically, the empty tray positioning mechanism 8 mainly comprises two sets of empty tray positioning assemblies 81 disposed on two sides of the product placement area 5, where the empty tray positioning assemblies 81 include a positioning pushing motor 811 disposed on one side of the product placement area 5, a plurality of side sliding rails 812 disposed on one side of the product placement area 5, a plurality of side sliding blocks 813 disposed on the side sliding rails 812, and a positioning seat 814 disposed on the side sliding blocks 813 and connected to the output end of the positioning pushing motor 811, and an empty tray positioning slot 8141 is provided on the side of the positioning seat 814.
When the empty tray 20 is pushed towards the product arranging area 5 by the transverse pushing rod 622 on the empty tray transverse pushing mechanism 62, the empty tray 20 is just pushed into the empty tray positioning clamping groove 8141 of the positioning seat 814 in the empty tray positioning assembly 81, and the empty tray 20 is positioned by the positioning seat 814 to prevent the empty tray 20 from moving, so that the product arranging mechanical arm 3 accurately places the product 30 into the groove 201 of the empty tray 20. When the product 30 is full, the positioning pushing motor 811 provides driving force to drive the positioning seat 814 to move outwards along the sliding rail 812, so as to release the positioning of the tray filled with the product 30, and the tray filled with the product 30 falls onto the supporting plate 718 of the blanking lifting mechanism 71, as shown in fig. 8, and finally the blanking process is completed by the blanking device 7.
It should be noted that the automatic wobble plate device disclosed by the invention is an improvement on a specific structure of the device, and is not an innovation point of the invention for specific control system software. Meanwhile, for the product feeding manipulator 2 and the product swinging plate manipulator 3 which are related in the equipment, the control modes of the product feeding manipulator 2 and the product swinging plate manipulator 3 are conventional control modes in the field. The structural components such as the air cylinder and the motor related to the invention can be general standard components or components known to a person skilled in the art, and the structure and the principle of the structural components are known to the person skilled in the art through technical manuals or are known through routine experimental methods.
The foregoing is merely a preferred embodiment of the present invention, and the technical scope of the present invention is not limited to the above embodiments, so that other structures using the same or similar technical features as those of the above embodiments of the present invention are all within the scope of the present invention.
Claims (8)
1. The automatic tray arranging equipment comprises a machine table, a product feeding manipulator and a product tray arranging manipulator and is characterized by further comprising a product temporary placing device arranged on the machine table, a product tray arranging area arranged on the machine table and positioned at the side edge of the product temporary placing device, an empty tray feeding pushing device arranged on the machine table and positioned at the side edge of the product tray arranging area and a blanking device arranged below the product tray arranging area; the product temporary storage device comprises a fixed plate arranged on the machine table and at least one transfer temporary storage mechanism arranged on the fixed plate, wherein the transfer temporary storage mechanism comprises a fixed temporary storage component and an array telescopic temporary storage component arranged above the fixed temporary storage component; the fixed temporary placing component comprises a fixed support arranged on a fixed plate and a first supporting plate arranged on the front end part of the fixed support, wherein at least one first bearing groove is formed on the first supporting plate, a first supporting block which corresponds to the first bearing groove one by one is arranged on the front end part of the first supporting plate in an extending mode, the telescopic temporary placing component comprises a telescopic cylinder arranged on the fixed plate and a second supporting plate arranged on the output end of the telescopic cylinder, at least one second bearing groove is formed on the second supporting plate, a second supporting block which corresponds to the second bearing groove one by one is arranged on the front end part of the second supporting plate in an extending mode, an empty disc stacking area is formed on the machine, the empty disc feeding pushing device comprises an empty disc longitudinal pushing mechanism arranged on the side edge of the empty disc stacking area and an empty disc transverse pushing mechanism arranged on the side of the upper end of the empty disc stacking area, wherein the empty disc longitudinal pushing mechanism comprises a longitudinal driving component arranged on the empty disc stacking area, the empty disc transverse pushing mechanism comprises a transverse pushing driving assembly arranged on one side of the upper end of the empty disc stacking area and a transverse pushing rod connected with the transverse pushing driving assembly and extending to one side of the empty disc.
2. The automatic tray arranging device according to claim 1, wherein the number of the telescopic temporary placing components is at least two groups which are arranged up and down, and telescopic cylinders of every two adjacent groups of telescopic temporary placing components are separated by a cushion block.
3. The automatic tray arranging device according to claim 1, wherein the longitudinal pushing assembly comprises a first transmission shaft arranged on the inner side wall of the empty tray stacking area and connected with the longitudinal pushing driving assembly, a second transmission shaft arranged on the inner side wall of the empty tray stacking area and positioned above or below the first transmission shaft, at least one transmission structure connected between the first transmission shaft and the second transmission shaft, and a plurality of empty tray support plates arranged on the outer side of the transmission structure, wherein the transmission structure mainly comprises a first sprocket wheel arranged on the first transmission shaft, a second sprocket wheel arranged on the second transmission shaft, and a longitudinal synchronous chain surrounding the peripheries of the first sprocket wheel and the second sprocket wheel and extending along the height direction of the empty tray stacking area, the empty tray support plates are connected with the outer side edges of the longitudinal synchronous chain, a clamping position for embedding one end of an empty tray is formed on the empty tray support plates, a plurality of longitudinal guide sliding rails corresponding to the longitudinal synchronous chain are arranged on the inner side wall of the empty tray stacking area, and the longitudinal synchronous chain longitudinally moves along the longitudinal guide sliding rails.
4. The automatic tray arranging apparatus according to claim 3, wherein the longitudinal pushing driving assembly comprises a longitudinal pushing driving motor mounted on an inner wall of the empty tray stacking area, a driving sprocket disposed on an output end of the longitudinal pushing driving motor and located at one side of the empty tray stacking area, a driven sprocket disposed at an opposite side of the empty tray stacking area, and a transverse synchronous chain surrounding the driving sprocket and the driven sprocket, wherein a first transmission shaft of the longitudinal pushing assembly on one side of the empty tray stacking area is connected with the output end of the longitudinal pushing driving motor, a driving gear is disposed on a side of the driven sprocket, and a driven gear is disposed on the first transmission shaft of the longitudinal pushing assembly on the other side of the empty tray stacking area, and is meshed with the driving gear.
5. The automatic tray arranging device according to claim 1, wherein the transverse pushing driving assembly comprises a mounting substrate arranged on one side of the upper end of the empty tray stacking area, a transverse pushing driving motor arranged at one end of the mounting substrate, a transverse pushing driving wheel arranged at the output end of the transverse pushing driving motor, a transverse pushing driven wheel arranged at the other end of the mounting substrate, and a synchronous belt surrounding between the transverse pushing driving wheel and the transverse pushing driven wheel, meanwhile, a transverse guiding sliding rail extending along the length direction of the synchronous belt is arranged on the mounting substrate, a transverse guiding sliding block is slidingly arranged on the transverse guiding sliding rail, the transverse pushing rod is connected with the synchronous belt through a connecting seat, and the connecting seat is fixedly connected with the transverse guiding sliding block.
6. The automatic tray arranging device according to claim 1, wherein the blanking device comprises a blanking lifting mechanism and a blanking conveying mechanism, wherein the blanking lifting mechanism comprises a mounting bracket connected to the machine table and located below the product tray arranging region, a connecting plate arranged below the mounting bracket, a mounting plate connected below the mounting bracket, a lifting driving motor arranged on the mounting plate, a screw rod connected between an output end of the lifting driving motor and the mounting bracket and penetrating through the connecting plate, a nut arranged on the connecting plate and sleeved on the periphery of the screw rod, a plurality of lifting driving rods with lower ends connected to the connecting plate and upper ends penetrating through the mounting bracket, and at least one supporting plate arranged on the upper ends of the lifting driving rods and extending to the product tray arranging region, and the blanking conveying mechanism comprises a conveying driving motor, a blanking conveying driving wheel arranged on the output end of the conveying driving motor, a blanking conveying driven wheel arranged at the end of one driving roller, a driving belt surrounding the blanking conveying driving wheel and the periphery of the blanking conveying driven wheel, and a plurality of driving belts wound on the periphery of the driving rollers and located above the mounting bracket.
7. The apparatus of any one of claims 1 to 6, wherein the product handling robot comprises a pick-up robot arm, a fixed seat disposed on the pick-up robot arm, at least one pick-up suction rod disposed on the fixed seat, and a pick-up suction cup disposed at an end of the pick-up suction rod, the product loading robot comprises a product loading robot arm, a mounting side plate disposed on the product loading robot arm, and at least one pneumatic clamp set disposed on the mounting side plate, wherein the pneumatic clamp set mainly comprises a plurality of pneumatic clamps, and the pneumatic clamps mainly comprise a pneumatic finger disposed on the mounting side plate and two clamping arms disposed on the pneumatic finger.
8. The automatic tray arranging apparatus according to any one of claims 1 to 6, further comprising an empty tray positioning mechanism disposed on the product arranging area, the empty tray positioning mechanism mainly comprising two sets of empty tray positioning components disposed on two sides of the product arranging area, the empty tray positioning components comprising a positioning pushing motor disposed on one side of the product arranging area, a plurality of side sliding rails disposed on one side of the product arranging area, a plurality of side sliding blocks disposed on the side sliding rails, and a positioning seat disposed on the side sliding blocks and connected to an output end of the positioning pushing motor, wherein an empty tray positioning slot is disposed on a side of the positioning seat.
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| CN201911324706.2A CN110937402B (en) | 2019-12-20 | 2019-12-20 | Automatic plating equipment |
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| CN201911324706.2A CN110937402B (en) | 2019-12-20 | 2019-12-20 | Automatic plating equipment |
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| CN110937402B true CN110937402B (en) | 2025-01-21 |
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| CN111551550A (en) * | 2020-06-13 | 2020-08-18 | 深圳市宏毅泰科技有限公司 | Full-automatic test equipment |
| TWI739553B (en) * | 2020-08-19 | 2021-09-11 | 萬潤科技股份有限公司 | Composition manufacturing method and device |
| CN112047083B (en) * | 2020-09-19 | 2022-04-05 | 上海富驰高科技股份有限公司 | Full-automatic goods of furniture for display rather than for use machine |
| CN218560342U (en) * | 2021-08-04 | 2023-03-03 | 广东鑫信智能装备有限公司 | Magnetic core unloading arrangement machine with vision |
| CN113697509A (en) * | 2021-09-16 | 2021-11-26 | 惠州至精精密技术有限公司 | Blowing balance equipment |
| CN115385117B (en) * | 2022-10-31 | 2023-01-24 | 赫比(苏州)通讯科技有限公司 | Automatic hole-dividing swinging plate blanking equipment and swinging plate blanking method |
| CN116767587A (en) * | 2023-07-25 | 2023-09-19 | 深圳市中升薄膜材料有限公司 | Swinging plate equipment |
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