CN110925738B - A boiler automatic cleaning device - Google Patents
A boiler automatic cleaning device Download PDFInfo
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- CN110925738B CN110925738B CN201911263110.6A CN201911263110A CN110925738B CN 110925738 B CN110925738 B CN 110925738B CN 201911263110 A CN201911263110 A CN 201911263110A CN 110925738 B CN110925738 B CN 110925738B
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- cleaning
- fixedly connected
- ring
- carriage
- storage box
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/48—Devices or arrangements for removing water, minerals or sludge from boilers ; Arrangement of cleaning apparatus in boilers; Combinations thereof with boilers
- F22B37/54—De-sludging or blow-down devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/48—Devices or arrangements for removing water, minerals or sludge from boilers ; Arrangement of cleaning apparatus in boilers; Combinations thereof with boilers
- F22B37/52—Washing-out devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J1/00—Removing ash, clinker, or slag from combustion chambers
- F23J1/06—Mechanically-operated devices, e.g. clinker pushers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/0042—Cleaning arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Cleaning In General (AREA)
Abstract
本发明涉及锅炉清理技术领域，且公开了一种锅炉自动清理装置，包括车厢，所述车厢的下端活动连接有车轮，所述车厢的左端表面上固定连接有推杆，所述推杆的左端固定连接有清理装置，所述车厢的内部设置有储物箱，所述储物箱活动连接在车厢的内部，所述储物箱的内部设置有过滤网，所述储物箱的内部设置有抽气泵。该锅炉自动清理装置，通过清理刷在清洁环的内部进行转动，进而使清理刷表面的磁条进行螺纹转动，进而使磁条对喷头产生吸力，这样使喷头有规律在清洁环的内部进行晃动，方便排污管道更好的将污垢吸进储物箱的内部，这样使清理装置对锅炉清理的更加干净，使清理工作更加的简单，提高了清理的效率。
The invention relates to the technical field of boiler cleaning, and discloses an automatic boiler cleaning device, comprising a carriage, a wheel is movably connected to the lower end of the carriage, a push rod is fixedly connected to the left end surface of the carriage, and the left end of the push rod is A cleaning device is fixedly connected, a storage box is arranged inside the compartment, the storage box is movably connected to the inside of the compartment, a filter screen is arranged inside the storage box, and a storage box is arranged inside the storage box Air pump. The boiler automatic cleaning device rotates the inside of the cleaning ring through the cleaning brush, so that the magnetic strip on the surface of the cleaning brush rotates threadedly, so that the magnetic strip has a suction force on the nozzle, so that the nozzle regularly shakes inside the cleaning ring , it is convenient for the sewage pipe to better suck the dirt into the interior of the storage box, so that the cleaning device can clean the boiler more cleanly, making the cleaning work easier and improving the cleaning efficiency.
Description
Technical Field
The invention relates to the technical field of boiler cleaning, in particular to an automatic boiler cleaning device.
Background
The boiler is an energy conversion device, the energy input to the boiler comprises chemical energy and electric energy in fuel, and the boiler outputs steam, high-temperature water or an organic heat carrier with certain heat energy. The existing cleaning device needs to manually shovel ash into a cart in the using process, so that the working intensity of workers is too high, the ash cannot be effectively transported, the labor intensity of workers is increased, and the working efficiency is not high.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic boiler cleaning device which has the advantages that a spray head can spray water in a cleaning ring, a scraper plate can clean the inner wall of a boiler more cleanly, the cleaned boiler can be cleaned and polished again through a cleaning cotton layer and a frosting layer, the cleaning quality of the boiler is improved, and the like.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an automatic boiler cleaning device comprises a carriage, wherein the lower end of the carriage is movably connected with wheels, the left end surface of the carriage is fixedly connected with a push rod, the left end of the push rod is fixedly connected with a cleaning device, the cleaning device comprises a cleaning ring, the left end of the push rod is fixedly connected onto the right end surface of the cleaning ring, the left end surface of the cleaning ring is fixedly connected with a scraper, the inner part of the cleaning ring is movably connected with a cleaning brush, the rear end of the cleaning brush is movably connected onto the inner wall of the rear side of the cleaning ring, the surface of the cleaning brush is provided with a magnetic stripe, the front end of the cleaning brush is fixedly connected with a rotating shaft, the front end of the rotating shaft is fixedly connected with a first motor, the inner bottom surface of the cleaning ring is provided with a through groove, the inner part of the through groove is fixedly connected with a sewage discharge pipeline, and the inner wall of the upper end of the cleaning ring is fixedly connected with a fixing ring, the lower end of the fixing ring is fixedly connected with a hose, the lower end of the hose is fixedly connected with a nozzle, the nozzle is movably connected inside the cleaning ring, the rear end of the cleaning ring is fixedly connected with a hard tube, the left end of the hard tube is fixedly connected with the fixing ring, the right end of the hard tube is fixedly connected with a water tank, the water tank is fixedly connected on the upper end surface of the carriage, a storage tank is arranged inside the carriage and is movably connected inside the carriage, a filter screen is arranged inside the storage tank, an air suction pump is arranged inside the storage tank, a second motor is fixedly connected on the upper end surface of the carriage, fixing rods are fixedly connected on the surfaces of the front end and the rear end of the second motor, a rotating rod is fixedly connected at the output end of the right end of the second motor, a rotating disc is fixedly connected at the right end of the rotating rod, and cleaning cotton is arranged on the surface of the outer ring of the rotating disc, and a frosted layer is arranged on the surface of the outer ring of the rotating disc.
Preferably, the magnetic strip is fixedly connected to the surface of the cleaning brush in a threaded manner.
Preferably, the rotating shaft is fixedly connected with the output end of the first motor, a groove is formed in the inner wall of the front side of the cleaning ring, and the front end of the first motor is fixedly connected inside the groove.
Preferably, the right end of the sewage pipeline is fixedly connected to the carriage, and the right end of the sewage pipeline penetrates through the storage box and extends to the inside of the storage box.
Preferably, the cleaning ring is circular, the scraper is circular, and the cleaning brush is cylindrical.
Preferably, the diameter of the rotating disc is the same as that of the scraper, the frosting layer is connected with the cleaning cotton, and the widths of the frosting layer and the cleaning cotton are equal.
(III) advantageous effects
Compared with the prior art, the invention provides an automatic boiler cleaning device, which has the following beneficial effects:
1. the automatic boiler cleaning device rotates in the cleaning ring through the cleaning brush, so that the magnetic strip on the surface of the cleaning brush rotates in a threaded manner, the magnetic strip generates suction to the spray head, the spray head can move along with the magnetic strip, the spray head can swing back and forth in the cleaning ring, the magnetic strip at the front end can be closest to the spray head after the magnetic strip rotates for a circle, the spray head is driven by the magnetic strip to move backwards, the spray head regularly swings in the cleaning ring, water is conveyed to the inside of the hard pipe through the water tank and is conveyed to the inside of the hose through the hard pipe, the water is sprayed out through the spray head, dirt on the bottom surface of the inside of the cleaning ring can be cleaned, the dirt on a sewage discharge pipeline can be better sucked into the inside of the storage tank, and the cleaning device can clean the boiler, the cleaning work is simpler, and the cleaning efficiency is improved.
2. This automatic cleaning device of boiler controls the carriage through remote control intelligence, and then makes the wheel drive the inside that the carriage got into the boiler, promotes clean ring and then drives the scraper blade through the push rod and strike off the dirt to the internal surface of boiler, and the shape of scraper blade is ring shape, and then can make the scraper blade directly carry out whole clearance to the inner wall of boiler.
3. This automatic cleaning device of boiler rotates through power starter motor one, and then makes the motor drive the axis of rotation and rotate, and then makes the cleaning brush rotate in the inside of cleaning ring, and then makes the dirt of scraper blade clearance can drop on the inside bottom surface of cleaning ring, can brush the inside that leads to the groove with the dirt through the cleaning brush, and then produces suction through the aspiration pump to sewage pipes, and then inhales the inside of storage tank with the dirt, has saved workman's intensity of labour.
4. This automatic cleaning device of boiler drives the dwang through two motors and rotates, and then makes the rolling disc rotate, and then makes the rolling disc outer lane clear up cotton and dull polish layer on the surface rotate, and then makes the clear up cotton can carry out the sanitization to the water on the boiler inner wall, can polish the inner wall surface of boiler through dull polish layer, makes the inner wall surface of boiler clear up cleaner, has improved the quality of clearance.
5. This automatic cleaning device of boiler is provided with the filter screen through the inside of storage tank, and then can make the dirt filter, and the convenience is handled the dirt after the clearance.
Drawings
FIG. 1 is a schematic structural view of an automatic cleaning device for a boiler according to the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 3 is an enlarged view of the structure at B in FIG. 1 according to the present invention;
FIG. 4 is a schematic view of the internal structure of the storage case of the present invention.
In the figure: 1 carriage, 2 wheels, 3 water tanks, 4 motors II, 5 fixed rods, 6 rotating rods, 7 rotating disks, 8 cleaning cotton, 9 frosting layers, 10 hard pipes, 11 cleaning rings, 12 scraping plates, 13 fixing rings, 14 hoses, 15 spray heads, 16 magnetic stripes, 17 cleaning brushes, 18 through grooves, 19 rotating shafts, 20 storage tanks, 21 push rods, 22 filter screens, 23 air suction pumps, 24 sewage discharge pipelines, 25 motors I, 26 and grooves.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a new technical solution: an automatic boiler cleaning device comprises a carriage 1, wheels 2 are movably connected to the lower end of the carriage 1, a push rod 21 is fixedly connected to the surface of the left end of the carriage 1, a cleaning device is fixedly connected to the left end of the push rod 21 and comprises a cleaning ring 11, the cleaning ring 11 is circular, the left end of the push rod 21 is fixedly connected to the surface of the right end of the cleaning ring 11, a scraping plate 12 is fixedly connected to the surface of the left end of the cleaning ring 11, the scraping plate 12 is circular, a cleaning brush 17 is movably connected to the inside of the cleaning ring 11, the cleaning brush 17 is cylindrical, the rear end of the cleaning brush 17 is movably connected to the inner wall of the rear side of the cleaning ring 11, a magnetic strip 16 is arranged on the surface of the cleaning brush 17, the magnetic strip 16 is fixedly connected to the surface of a cleaning rotating shaft 17 in a threaded manner, a front end of the cleaning brush 17 is fixedly connected with a motor I25, and a motor I are fixedly connected to the front end of the rotating shaft 19, the rotating shaft 19 is fixedly connected with the output end of the first motor 25, a groove 26 is formed in the inner wall of the front side of the cleaning ring 11, the front end of the first motor 25 is fixedly connected inside the groove 26, the rotating shaft 19 is driven to rotate through the first motor 25, the rotating shaft 19 can drive the cleaning brush 17 to rotate inside the cleaning ring 11, a through groove 18 is formed in the bottom surface of the inside of the cleaning ring 11, a sewage discharge pipeline 24 is fixedly connected inside the through groove 18, the right end of the sewage discharge pipeline 24 is fixedly connected to the carriage 1, a fixing ring 13 is fixedly connected to the inner wall of the upper end of the cleaning ring 11, a hose 14 is fixedly connected to the lower end of the fixing ring 13, a spray head 15 is fixedly connected to the lower end of the hose 14, the spray head 15 is movably connected inside the cleaning ring 11, a magnetic surface is arranged on the surface of the lower end of the spray head 15, and the spray head 15 can swing back and forth inside the cleaning ring 11 through the hose 14, the rear end of the cleaning ring 11 is fixedly connected with a hard pipe 10, the left end of the hard pipe 10 is fixedly connected with a fixing ring 13, the right end of the hard pipe 10 is fixedly connected with a water tank 3, the water tank 3 is fixedly connected on the upper end surface of the carriage 1, a storage box 20 is arranged inside the carriage 1, the storage box 20 is movably connected inside the carriage 1, the storage box 20 can be pulled out from the inside of the carriage 1, a filter screen 22 is arranged inside the storage box 20, the right end of a sewage discharge pipeline 24 penetrates through the storage box 20 and extends into the storage box 20, an air suction pump 23 is arranged inside the storage box 20, the air suction pump 23 is of an existing structure and is not described in detail again, the storage box 20 is divided into two layers by the filter screen 22, a motor two 4 is fixedly connected on the upper end surface of the carriage 1, fixing rods 5 are fixedly connected on the front and rear end surfaces of the motor two 4, and the lower end of the fixing rod 5 is fixedly connected on the upper end surface of the carriage 1, a rotating rod 6 is fixedly connected to the output end of the right end of the second motor 4, a rotating disc 7 is fixedly connected to the right end of the rotating rod 6, the diameter of the rotating disc 7 is the same as that of the scraper 12, cleaning cotton 8 is arranged on the surface of the outer ring of the rotating disc 7, a frosted layer 9 is arranged on the surface of the outer ring of the rotating disc 7, the frosted layer 9 is connected with the cleaning cotton 8, the width of the frosted layer 9 is equal to that of the cleaning cotton 8, when the boiler needs to be cleaned, the carriage 1 is intelligently controlled through remote control, the wheels 2 drive the carriage 1 to enter the boiler, the cleaning ring 11 is pushed by the push rod 21 to drive the scraper 12 to scrape off dirt on the inner surface of the boiler, the scraper 12 is annular, the scraper 12 can directly and integrally clean the inner wall of the boiler, the first motor 25 is started by a power supply to rotate, and the first motor 25 drives the rotating shaft 19 to rotate, and then the cleaning brush 17 rotates inside the cleaning ring 11, and then the dirt cleaned by the scraper 12 drops on the bottom surface inside the cleaning ring 11, the dirt can be brushed inside the through groove 18 by the cleaning brush 17, and then suction force is generated on the sewage pipe 24 by the air suction pump 23, and then the dirt is sucked inside the storage box 20, and the cleaning brush 17 rotates inside the cleaning ring 11, and then the magnetic strip 16 on the surface of the cleaning brush 17 rotates in a threaded manner, and further the magnetic strip 16 generates suction force on the nozzle 15, so that the nozzle 15 can move along with the magnetic strip 16, so that the nozzle 15 can swing back and forth inside the cleaning ring 11, and after the magnetic strip 16 rotates for one circle, the magnetic strip 16 at the front end can be closest to the nozzle 15, and further the magnetic strip 16 drives the nozzle 15 to move backwards, so that the nozzle 15 regularly shakes inside the cleaning ring 11, carry the inside of hard tube 10 with water through water tank 3, and then carry the inside of hose 14 through hard tube 10, locate water blowout through shower nozzle 15, and then can wash the dirt after the inside bottom surface of clean ring 11 is clean, make things convenient for sewage pipes 24 better like this to inhale the inside of storage tank 20 with the dirt, it is cleaner to the boiler clearance to make cleaning device like this, drive dwang 6 through motor two 4 and rotate, and then make rolling disc 7 outer lane clearance cotton 8 on the surface rotate with dull polish layer 9, and then make clearance cotton 8 can clean up the water on the boiler inner wall, can polish the inner wall surface of boiler through dull polish layer 9, make the inner wall surface of boiler clear up cleaner, the quality of clearance has been improved.
The working principle is as follows:
the first step is as follows: when the boiler needs to be cleaned, the carriage 1 is intelligently controlled through remote control, the wheels 2 drive the carriage 1 to enter the boiler, the cleaning ring 11 is pushed through the push rod 21 to drive the scraper 12 to scrape off dirt on the inner surface of the boiler, and the scraper 12 is annular, so that the scraper 12 can directly and integrally clean the inner wall of the boiler;
the second step is that: the motor I25 is started to rotate through a power supply, so that the motor I25 drives the rotating shaft 19 to rotate, the cleaning brush 17 is further made to rotate inside the cleaning ring 11, the dirt cleaned by the scraper 12 can fall on the bottom surface of the inside of the cleaning ring 11, the dirt can be brushed into the through groove 18 through the cleaning brush 17, the suction force is generated on the sewage discharge pipeline 24 through the air suction pump 23, and the dirt is sucked into the storage box 20;
the third step: the cleaning brush 17 rotates in the cleaning ring 11, the magnetic strip 16 on the surface of the cleaning brush 17 rotates in a threaded manner, the magnetic strip 16 generates suction force on the spray head 15, the spray head 15 can move along with the magnetic strip 16, the spray head 15 can swing back and forth in the cleaning ring 11, the magnetic strip 16 at the front end can be close to the spray head 15 after the magnetic strip 16 rotates for one circle, the spray head 15 is driven by the magnetic strip 16 to move backwards, the spray head 15 can regularly swing in the cleaning ring 11, water is conveyed to the inside of the hard pipe 10 through the water tank 3 and then conveyed to the inside of the hose 14 through the hard pipe 10, the water is sprayed out through the spray head 15, dirt on the bottom surface of the inside of the cleaning ring 11 can be cleaned, and the dirt can be better sucked into the storage tank 20 through the sewage discharge pipeline 24, therefore, the cleaning device can clean the boiler more cleanly;
the fourth step: drive dwang 6 through two 4 motors and rotate, and then make rolling disc 7 rotate, and then make 7 outer lane of rolling disc clearance cotton 8 on the surface rotate with dull polish layer 9, and then make clearance cotton 8 can carry out the clean up to the water on the boiler inner wall, can polish the inner wall surface of boiler through dull polish layer 9, make the inner wall surface of boiler clear up cleaner, improved the quality of clearance.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911263110.6A CN110925738B (en) | 2019-12-11 | 2019-12-11 | A boiler automatic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911263110.6A CN110925738B (en) | 2019-12-11 | 2019-12-11 | A boiler automatic cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110925738A CN110925738A (en) | 2020-03-27 |
| CN110925738B true CN110925738B (en) | 2021-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911263110.6A Active CN110925738B (en) | 2019-12-11 | 2019-12-11 | A boiler automatic cleaning device |
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| CN (1) | CN110925738B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115569899B (en) * | 2022-10-09 | 2025-04-01 | 浙江瑞兴阀门有限公司 | A kind of cleaning equipment for check valve before leaving factory |
| CN116658919A (en) * | 2023-03-21 | 2023-08-29 | 华能(浙江)能源开发有限公司玉环分公司 | Method and device for cleaning boiler ash |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107552432A (en) * | 2017-10-19 | 2018-01-09 | 南京科瑞电力科技有限公司 | A kind of insulator cleaning plant |
| CN208583693U (en) * | 2018-06-15 | 2019-03-08 | 中国电建集团山东电力建设第一工程有限公司 | A kind of cleaning device of boiler smoke cooler |
| CN209763033U (en) * | 2019-01-28 | 2019-12-10 | 陕西锦瑞能源开发有限公司 | Boiler cleaning equipment controlled by PLC |
-
2019
- 2019-12-11 CN CN201911263110.6A patent/CN110925738B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107552432A (en) * | 2017-10-19 | 2018-01-09 | 南京科瑞电力科技有限公司 | A kind of insulator cleaning plant |
| CN208583693U (en) * | 2018-06-15 | 2019-03-08 | 中国电建集团山东电力建设第一工程有限公司 | A kind of cleaning device of boiler smoke cooler |
| CN209763033U (en) * | 2019-01-28 | 2019-12-10 | 陕西锦瑞能源开发有限公司 | Boiler cleaning equipment controlled by PLC |
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| CN110925738A (en) | 2020-03-27 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A boiler automatic cleaning device Granted publication date: 20210831 Pledgee: Gongqing Rural Commercial Bank branch of Limited by Share Ltd. Dean Pledgor: JIANGXI SOUTH BOILER SHARE CO.,LTD. Registration number: Y2024980009223 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20210831 Pledgee: Gongqing Rural Commercial Bank branch of Limited by Share Ltd. Dean Pledgor: JIANGXI SOUTH BOILER SHARE CO.,LTD. Registration number: Y2024980009223 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A boiler automatic cleaning device Granted publication date: 20210831 Pledgee: Industrial and Commercial Bank of China Limited De'an Branch Pledgor: JIANGXI SOUTH BOILER SHARE CO.,LTD. Registration number: Y2025980040044 |