CN110918699B - Integrated forming manufacturing device and forming manufacturing method for hanging plate of water purifier - Google Patents
Integrated forming manufacturing device and forming manufacturing method for hanging plate of water purifier Download PDFInfo
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- CN110918699B CN110918699B CN201911239449.2A CN201911239449A CN110918699B CN 110918699 B CN110918699 B CN 110918699B CN 201911239449 A CN201911239449 A CN 201911239449A CN 110918699 B CN110918699 B CN 110918699B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000004080 punching Methods 0.000 claims abstract description 74
- 238000005452 bending Methods 0.000 claims abstract description 35
- 238000009434 installation Methods 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000003139 buffering effect Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/01—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention relates to a water purifier hanging plate integrated forming manufacturing device which comprises a workbench, clamping devices and a punching and bending device, wherein the clamping devices are sequentially arranged on the upper end surface of the workbench from left to right at equal intervals in a sliding fit mode, the punching and bending device is arranged at the rear end of the upper end surface of the workbench, and the punching and bending device is positioned on the rear side of the clamping devices.
Description
Technical Field
The invention relates to the technical field of water purifier hanging plate forming, in particular to a device and a method for integrally forming and manufacturing a water purifier hanging plate.
Background
The water purifier is also called water purifier and water quality purifier, and is water treatment equipment for deeply filtering and purifying water according to the use requirement of water. The water purifier usually refers to a small-sized purifier used in a household, and the water purifier mainly comprises a household water purifier and an outdoor water purifier: the household water purifier is the miniature water treatment facilities of modern family, and household water purifier includes leading water purifier, bench water purifier, wall-hanging water purifier, horizontal water purifier, water purification bucket etc. again, and outdoor water purifier is the drinking water guarantee equipment that conveniently carries with oneself when pursuing outdoor activities, need install with the help of external equipment such as link plate to wall-hanging water purifier, and the link plate is mostly the Z type structure of lying flat, nevertheless can appear following problem in purifier link plate shaping manufacturing process:
(1) the two ends of the plate are generally subjected to punching and bending operations twice, and need to be turned or transposed during the punching and bending operations, so that the punching and bending part and the forming quality of the formed part are easily affected;
(2) under the action of a large stamping force, one end of the plate is rapidly bent downwards, so that the formed right-angle bent part is easily broken, and meanwhile, for the formed parts requiring different bending lengths, manual feeding is generally adopted for direct bending, so that a large error is easily generated in the process, and the forming precision of the formed parts cannot be well guaranteed.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a water purifier hanging plate integrated forming manufacturing device and a forming manufacturing method.
The technical scheme adopted by the invention to solve the technical problem is as follows: the utility model provides a purifier link plate integration shaping making devices, includes workstation, clamping device and kicking device, the up end of workstation turn right from a left side in proper order the equidistance through sliding fit mode install clamping device, the kicking device is installed to the up end rear end of workstation, the kicking device is located clamping device's rear side.
The clamping device comprises a stepped platform, a first roller, a fixed plate, a second roller, a telescopic rod and a supporting plate, wherein the first roller is symmetrically arranged at the front and back of the upper end surface of the front end of the stepped platform through a pin shaft, the fixed plate is symmetrically arranged at the left and right sides of the front end of the upper end surface of the stepped platform, the second roller is symmetrically arranged between the fixed plates through the pin shaft, the second roller is positioned right above the first roller, circular grooves are symmetrically arranged at the front and back of the upper end surface of the middle part of the stepped platform, the telescopic rod is arranged on the inner bottom wall of each circular groove, the telescopic rod is in sliding fit with the circular grooves, the supporting plate is arranged at the upper end of the telescopic rod, the upper end surface of the supporting plate is flush with the upper end surface of the front end of the stepped platform in an original state, during specific work, plates are manually pushed backwards from the first roller to corresponding positions between the second roller, and the first roller and the second roller correspondingly rotate, in the process, the upper end surface of the plate is always contacted with the surface of the second roller, the lower end surface of the plate is always contacted with the surface of the first roller, the lower end surface of the plate after installation is attached to the upper end surface of the supporting plate, the supporting plate plays a role in auxiliary supporting for the plate, then the punching and bending device is utilized to mold and manufacture the plate, the first roller and the second roller are mutually matched to play a role in auxiliary transportation and installation of the plate, meanwhile, during the working period of the bending device, the first roller plays a role in pressing the front end of the plate to avoid the upwarp phenomenon, the fixed plate plays a role in limiting the freedom degree of the plate in the left and right directions, the fixed plate is matched with the first roller and the second roller to reduce the probability of the plate generating the offset sliding phenomenon, and then improve the accuracy of shaping preparation and the quality of formed part, the fagging can avoid panel middle part to form unsettled state to reduce the probability that the panel middle part takes place to sink or fold phenomenon.
The telescopic link on install the spring through the sliding fit mode, the one end of spring links to each other with diapire in the round recess, the other end of spring links to each other with the lower terminal surface of fagging, when the device during operation of kicking and bending, the spring can play buffering absorbing effect to panel, reduce the probability that panel takes place vibrations phenomenon from top to bottom by a wide margin, and then reduce the probability that panel takes place unnecessary kicking and bending phenomenon, the spring makes the fagging upwards jack-up with the formed part when carrying out reset motion by oneself simultaneously, and then the fagging plays the liftout effect, the workman of being convenient for takes out the formed part.
The punching and bending device comprises a vertical plate, a track plate, a second electric slider and an inverted L-shaped punching block, wherein the lower end of the vertical plate is arranged at the rear end of the upper end surface of a workbench, the track plate is arranged at the upper end of the front end surface of the vertical plate in a sliding fit mode, the second electric slider is symmetrically arranged at the left end and the right end of the track plate, a sliding fit mode is adopted between the second electric slider and the vertical plate, inverted L-shaped punching blocks are equidistantly arranged on the lower end surface of the track plate from left to right, the inverted L-shaped punching blocks are positioned right above a stepped platform, after the plate is installed, the track plate is driven to move downwards by the second electric slider, the track plate drives the inverted L-shaped punching blocks to move downwards, the inverted L-shaped punching blocks press the plate to move downwards, a supporting plate moves synchronously, the inverted L-shaped punching blocks integrally punch and form the rear end and the front end of the plate, so that the formed part is of a flat Z-shaped structure, the front end of the plate between the first roller and the second roller slides backwards relatively, when the lower end face of the front end of the inverted L-shaped punching block is contacted with the upper end face of the front end of the stepped platform, the front end of the plate slides out of the first roller and the second roller, then the plate moves downwards along with the inverted L-shaped punching block, and the front end of the plate is bent upwards until being attached to the front end face of the inverted L-shaped punching block.
As a preferred technical scheme of the invention, the lower end surface of the stepped platform is provided with a first electric slide block, the first electric slide block is in a sliding fit with the upper end of the workbench, the middle part of the upper end surface of the rear end of the stepped platform is provided with a round hole, the inner bottom wall of the round hole is provided with a telescopic shaft, the telescopic shaft is in a sliding fit with the round hole, the upper end of the telescopic shaft is provided with a bottom plate, the front end surface of the bottom plate is in a sliding fit with the stepped platform, the telescopic end of the telescopic shaft is provided with a locking ring in a threaded fit, the lower end of the locking ring is attached to the upper end surface of the fixed end of the telescopic shaft, the distance between the bottom plate and the upper end of the stepped platform needs to be adjusted, namely when the length of the rear end of a plate is bent downwards, the stepped platform slides forwards by a corresponding distance through the first electric slide block, then the locking ring is manually unscrewed clockwise, and the telescopic shaft is upwards pulled, the telescopic shaft drives the bottom plate to move synchronously, so that the extraction length of the telescopic shaft is equal to the sliding distance of the stepped platform, and then the locking ring is manually screwed up anticlockwise to enable the telescopic shaft not to be continuously extracted, so that the bottom plate is fixed.
As a preferred technical scheme, the scale plate is arranged at the left end of the bottom plate, the right end of the scale plate is arranged on the left end face of the stepped platform, workers can accurately control the upward or downward movement distance of the bottom plate by means of the scale plate, errors are reduced, and the water purifier hanging plate is suitable for being integrally formed with water purifier hanging plates of different sizes and models.
As a preferred technical scheme of the invention, the lower end of the front end face of the vertical plate is provided with an arc groove, the radius of the arc groove is equal to the distance from the rear end of the supporting plate to the deepest part of the inner bottom wall of the arc groove, the plate is installed manually, the rear end of the plate is attached to the deepest part of the inner bottom wall of the arc groove, the rear end of the plate is always attached to the inner wall of the arc groove and slides downwards along the inner wall of the arc groove in the process that the plate is pressed by the inverted L-shaped punching block to move downwards until the rear end of the plate is attached to the rear end face of the stepped platform, the lower end of the plate is attached to the upper end face of the bottom plate, at the moment, the punching bending is completed, the arc groove plays a limiting role in the rear end of the plate, the plate is punched and bent at a slower speed, and the phenomenon that the right-angle is suddenly broken due to too fast punching is reduced.
As a preferred technical scheme of the invention, the inverted L-shaped punching block comprises a straight punching block, a third electric sliding block, a flat punching block and an electric push rod, wherein the third electric sliding block is arranged on the upper end surface of the straight punching block, the third electric sliding block is connected with the lower end of a track plate in a sliding fit mode, the flat punching block is arranged on the front end surface of the straight punching block in a sliding fit mode, the included angle between the flat punching block and the straight punching block is 90 degrees, the electric push rod is arranged on the upper end surface of the flat punching block, the upper end of the electric push rod is connected with the lower end of the third electric sliding block, the straight punching block bends the rear end of the plate downwards, the front end of the flat punching block bends the front end of the plate upwards, after the length of the plate bent downwards is adjusted, the track plate is driven to move downwards by the second electric sliding block, the track plate drives the straight punching block and the flat punching block to move downwards synchronously until the lower end of the flat punching block is positioned at the, and then, the third electric sliding block and the second electric sliding block are started simultaneously, so that the straight punching block moves downwards and forwards until the lower end face of the straight punching block is attached to the upper end face of the bottom plate, and then the flat punching block is pushed downwards through an electric push rod until the lower end face of the flat punching block is separated from the upper end face of the middle part of the stepped platform by the thickness of one plate.
As a preferred technical scheme of the invention, the soft rubber layers are arranged on the upper end surface of the supporting plate and the lower end surface of the punching block, and can play a role in buffering and damping the punched and bent part of the plate, so that the probability of the phenomena of fracture and the like at the right-angled part formed by punching and bending under the action of a large punching force is reduced, and the forming quality of a formed part is further improved.
According to the preferable technical scheme, the upper end of the workbench is provided with the scale strips at equal intervals from left to right, the scale strips are in a bilateral symmetry arrangement structure relative to the stepped platform, a worker can accurately control the sliding distance of the first electric slide block according to the scale strips so as to control the downward bending length of the rear end of the plate, and meanwhile, the scale strips also play a role in assisting and guiding the movement of the stepped platform.
The invention also provides a molding and manufacturing method of the integrated molding and manufacturing device for the hanging plate of the water purifier, which comprises the following steps:
s1, installation: manually attaching the upper end face of the plate to the surface of the second roller and attaching the lower end face of the plate to the surface of the first roller, and manually sliding the plate backwards from the space between the first roller and the second roller until the rear end of the plate is attached to the vertical plate;
s2, bending by punching: the inverted L-shaped punching block moves downwards through the second electric sliding block, the rear end of the plate is punched and bent downwards, the front end of the plate is punched and bent upwards, and the formed part is in a flat Z-shaped structure;
s3, taking a piece: after the whole sheet material is bent, the inverted L-shaped punching block is moved upwards to be away from the stepped table through the second electric sliding block, the formed piece is jacked upwards while the supporting plate automatically moves upwards to reset, and then the formed piece is taken out manually;
s4, adjusting the bending length of the plate: and the step-shaped table slides forwards for a corresponding distance and then is subjected to height adjustment, the height adjustment distance is equal to the sliding distance of the step-shaped table, then the inverted L-shaped punching block is driven to move downwards by the second electric slide block, so that the inverted L-shaped punching block is correspondingly adjusted according to the adjusted step-shaped table, and the steps S1-S3 are repeated for re-forming manufacture.
Compared with the prior art, the invention has the following advantages:
1. according to the integrated forming and manufacturing device and the forming and manufacturing method for the hanging plate of the water purifier, the board is formed in one step by adopting the design concept of an adjustable multi-station structure, so that the process steps are reduced, the working efficiency is improved, and the influence of secondary overturning movement on the forming precision of the hanging plate is avoided;
2. the first roller plays a role in pressing the front end of the plate, so that the upwarp phenomenon of the plate is avoided, and the second roller is matched with the first roller to reduce the probability of the plate having the offset sliding phenomenon, so that the forming and manufacturing accuracy and the quality of a formed part are improved;
3. the supporting plates can prevent the middle part of the plate from forming a suspended state, so that the probability of collapse or wrinkle of the middle part of the plate is reduced, the supporting plates can automatically move upwards under the action of the springs and can jack the formed part upwards at the same time, the material jacking effect is achieved, and the formed part can be conveniently taken out manually;
4. according to the invention, the first electric slide block, the telescopic shaft and the lock ring are matched, and the accurate control of the downward bending length is carried out under the condition of the scale strip and the scale plate, so that the requirement of integrally forming the water purifier hanging plate with different sizes and models can be met, and meanwhile, the scale strip also plays a role in auxiliary guiding to the motion of the stepped platform;
5. the invention has the advantages that the arc groove is arranged to limit the rear end of the plate, so that the plate is bent at a slower speed, and the phenomenon that the formed right angle is suddenly broken due to too fast bending is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a first cross-sectional view of the present invention;
FIG. 3 is a second cross-sectional view of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1 according to the present invention;
FIG. 5 is an enlarged, fragmentary, schematic view taken in the direction of Y of FIG. 1 in accordance with the present invention;
FIG. 6 is a schematic view of the enlarged structure of FIG. 2 in the Z direction according to the present invention;
fig. 7 is an enlarged view of the M-direction portion of fig. 2 according to the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 7.
The utility model provides a purifier link plate integration shaping making devices, includes workstation 1, clamping device 2 and kicking device 3, workstation 1's up end turn right from a left side in proper order the equidistance through sliding fit mode install clamping device 2, kicking device 3 is installed to workstation 1's up end rear end, kicking device 3 is located clamping device 2's rear side.
The clamping device 2 comprises a stepped platform 21, a first roller 22, a fixing plate 23, a second roller 24, a telescopic rod 25 and a supporting plate 26, wherein the first roller 22 is symmetrically arranged at the front and back of the upper end surface of the front end of the stepped platform 21 through a pin shaft, the fixing plate 23 is symmetrically arranged at the front and left of the upper end surface of the stepped platform 21, the second roller 24 is symmetrically arranged between the fixing plates 23 through the pin shaft, the second roller 24 is positioned right above the first roller 22, circular grooves are symmetrically arranged at the front and back of the upper end surface of the middle part of the stepped platform 21, the telescopic rod 25 is arranged on the inner bottom wall of each circular groove, a sliding fit mode is adopted between the telescopic rod 25 and the circular grooves, the supporting plate 26 is arranged at the upper end of the telescopic rod 25, the upper end surface of the supporting plate 26 is flush with the upper end surface of the front end of the stepped platform 21 in an original state, during specific work, plates are manually pushed backwards to corresponding positions from between the first roller 22 and the second roller 24, the first roller 22 and the second roller 24 rotate correspondingly, the upper end face of the plate is always contacted with the surface of the second roller 24 in the process, the lower end face of the plate is always contacted with the surface of the first roller 22, the lower end face of the plate after installation is attached to the upper end face of the supporting plate 26, the supporting plate 26 plays an auxiliary supporting role for the plate, then the plate is formed and manufactured by the bending device 3, the first roller 22 and the second roller 24 are matched with each other to play an auxiliary transportation and installation role for the plate, meanwhile, during the work of the bending device 3, the first roller 22 plays a pressing role for the front end of the plate to avoid the plate from upwarping, the fixing plate 23 plays a limiting role for the freedom degree of the left and right direction of the plate, the fixing plate 23 is matched with the first roller 22 and the second roller 24 to reduce the probability of the plate of offset sliding, thereby improving the accuracy of forming and the quality of the formed part, the bracing plates 26 can prevent the middle of the plate from being suspended, thereby reducing the probability of collapse or wrinkle of the middle of the plate.
The lower end of the front end face of the vertical plate 31 is provided with an arc groove 311, the radius of the arc groove 311 is equal to the distance from the rear end of the supporting plate 26 to the deepest part of the inner bottom wall of the arc groove 311, the plate is installed manually, the rear end of the arc groove 311 is attached to the deepest part of the inner bottom wall of the arc groove 311, the plate is pressed by the inverted L-shaped punching block 34 to move downwards, the rear end of the plate is attached to the inner wall of the arc groove 311 all the time and slides downwards along the inner wall until the rear end of the plate is attached to the rear end face of the stepped platform 21, the lower end of the plate is attached to the upper end face of the bottom plate 213, the punching and bending are completed at the moment, the arc groove 311 plays a limiting role in the rear end of the plate, the plate is punched and bent at a slow speed, and the phenomenon that the right-angle is suddenly broken due to the fact that the punching and bending is too fast is reduced.
The bending device 3 comprises a vertical plate 31, a track plate 32, a second electric sliding block 33 and an inverted L-shaped punching block 34, the lower end of the vertical plate 31 is installed at the rear end of the upper end face of the workbench 1, the track plate 32 is installed at the upper end of the front end face of the vertical plate 31 in a sliding fit mode, the second electric sliding block 33 is symmetrically installed at the left end and the right end of the track plate 32, a sliding fit mode is adopted between the second electric sliding block 33 and the vertical plate 31, the inverted L-shaped punching blocks 34 are equidistantly arranged on the lower end face of the track plate 32 from left to right, the inverted L-shaped punching blocks 34 are positioned right above the stepped platform 21, after the installation of the plate is completed, the track plate 32 moves downwards through the second electric sliding block 33, the inverted L-shaped punching blocks 34 are driven by the track plate 32 to move downwards, the inverted L-shaped punching blocks 34 press the plate to move downwards, the supporting plate 26 moves synchronously, and the inverted L-shaped punching blocks 34 perform integrated bending forming on the rear end and the front end of the plate, the formed molded part is in a flat Z-shaped structure, the front end of a plate between a first roller 22 and a second roller 24 slides backwards relatively in the punching and bending process, when the lower end face of the front end of an inverted L-shaped punching block 34 is contacted with the upper end face of the front end of a stepped platform 21, the front end of the plate just slides out from between the first roller 22 and the second roller 24, then the plate continues to move downwards along with the inverted L-shaped punching block 34, and the front end of the plate is punched and bent upwards until being attached to the front end face of the inverted L-shaped punching block 34.
The lower end surface of the stepped platform 21 is provided with a first electric slider 211, the first electric slider 211 is in sliding fit with the upper end of the workbench 1, the middle part of the upper end surface of the rear end of the stepped platform 21 is provided with a round hole, an extension shaft 212 is arranged on the inner bottom wall of the round hole, the extension shaft 212 is in sliding fit with the round hole, the upper end of the extension shaft 212 is provided with a bottom plate 213, the front end surface of the bottom plate 213 is in sliding fit with the stepped platform 21, a lock ring 214 is arranged on the telescopic end of the extension shaft 212 in a threaded fit manner, the lower end of the lock ring 214 is attached to the upper end surface of the fixed end of the extension shaft 212, the distance between the bottom plate 213 and the upper end of the stepped platform 21 needs to be adjusted, namely, when the length of the rear end of the plate is bent downwards, the stepped platform 21 slides forwards by a corresponding distance through the first electric slider 211, and then the lock ring 214 is manually unscrewed clockwise, and draw the telescopic shaft 212 upwards, the telescopic shaft 212 drives the bottom plate 213 to move synchronously, so that the drawing length of the telescopic shaft 212 is equal to the sliding distance of the stepped platform 21, and then the lock ring 214 is screwed up counterclockwise manually to prevent the telescopic shaft 212 from drawing continuously, so as to fix the bottom plate 213.
The left end of bottom plate 213 be provided with scale plate 21a, the right-hand member of scale plate 21a is installed on the left end face of notch cuttype platform 21, the workman can be with the help of the distance that scale plate 21a accurate control bottom plate 213 upwards or moves down, reduce the error, and then adapt to the purifier link plate integrated into one piece requirement with different size models.
The upper end of workstation 1 turn right the equidistance from a left side and install scale bar 11, and scale bar 11 is bilateral symmetry arrangement structure about notch cuttype platform 21, the workman can carry out accurate electric slider 211 sliding distance of accuse No. one according to scale bar 11, and then control panel rear end length of kicking down, scale bar 11 also plays the effect of supplementary direction to the motion of notch cuttype platform 21 simultaneously.
The inverted L-shaped punch block 34 comprises a straight punch block 341, a third electric slider 342, a flat punch block 343 and an electric push rod 344, the third electric slider 342 is mounted on the upper end surface of the straight punch block 341, the third electric slider 342 is connected with the lower end of the track plate 32 in a sliding fit manner, the flat punch block 343 is mounted on the front end surface of the straight punch block 341 in a sliding fit manner, the included angle between the flat punch block 343 and the straight punch block 341 is 90 degrees, the electric push rod 344 is mounted on the upper end surface of the flat punch block 343, the upper end of the electric push rod 344 is connected with the lower end of the third electric slider 342, the straight punch block 341 bends the rear end of the plate downwards, the front end of the flat punch block 343 bends the front end upwards, after the length adjustment of the rear end of the plate towards the downwards, the track plate 32 is driven by the second electric slider 33 to move downwards, the track plate 32 drives the straight punch block 341 and the flat punch block 343 to move downwards synchronously until the lower end of the flat punch block 343 is located at a small distance from the upper end of the stepped platform 21, then, the third electric slider 342 and the second electric slider 33 are simultaneously started to make the straight punch block 341 move downwards and forwards until the lower end face of the straight punch block 341 is attached to the upper end face of the bottom plate 213, and then the electric push rod 344 pushes the flat punch block 343 downwards until the lower end face of the flat punch block 343 is separated from the upper end face of the middle part of the stepped platform 21 by the thickness of one plate.
The upper end face of the supporting plate 26 and the lower end face of the punching block 343 are both provided with soft rubber layers, the soft rubber layers can play a role in buffering and damping the punched and bent part of the plate, the probability of the phenomena of breaking and the like at the right-angled part of the punched and bent part under the action of large punching force is reduced, and the forming quality of the formed part is further improved.
The invention also provides a molding and manufacturing method of the integrated molding and manufacturing device for the hanging plate of the water purifier, which comprises the following steps:
s1, installation: manually attaching the upper end face of the plate to the surface of the second roller 24 and attaching the lower end face of the plate to the surface of the first roller 22, and manually sliding the plate backwards between the first roller 22 and the second roller 24 until the rear end of the plate is attached to the vertical plate 31;
s2, bending by punching: the inverted L-shaped punching block 34 moves downwards through the second electric sliding block 33, the rear end of the plate is punched and bent downwards, the front end of the plate is punched and bent upwards, and the formed part is in a flat Z-shaped structure;
s3, taking a piece: after the whole sheet material is bent, the inverted L-shaped punching block 34 is moved upwards to be away from the stepped platform 21 through the second electric sliding block 33, the formed piece is jacked upwards while the supporting plate 26 automatically moves upwards to reset, and then the formed piece is taken out manually;
s4, adjusting the bending length of the plate: the step-shaped table 21 slides forwards for a corresponding distance and then height adjustment is carried out, the height adjustment distance is equal to the sliding distance of the step-shaped table 21, then the second electric slide block 33 drives the inverted L-shaped punching block 34 to move downwards, so that the inverted L-shaped punching block 34 is correspondingly adjusted according to the adjusted step-shaped table 21, and the steps S1-S3 are repeated for secondary forming manufacturing.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a purifier link plate integration shaping making devices, includes workstation (1), clamping device (2) and impact bend device (3), its characterized in that: the upper end surface of the workbench (1) is sequentially provided with clamping devices (2) in an equidistant sliding fit manner from left to right, the rear end of the upper end surface of the workbench (1) is provided with a bending device (3), and the bending device (3) is positioned at the rear side of the clamping devices (2);
the clamping device (2) comprises a stepped platform (21), a first roller (22), a fixing plate (23), a second roller (24), a telescopic rod (25) and a supporting plate (26), wherein the first roller (22) is symmetrically installed on the front and back of the upper end face of the front end of the stepped platform (21) through a pin shaft, the fixing plate (23) is symmetrically installed on the front and back of the upper end face of the stepped platform (21), the second roller (24) is symmetrically installed on the front and back of the fixing plate (23) through the pin shaft, the second roller (24) is located right above the first roller (22), a round groove is symmetrically formed on the front and back of the upper end face of the middle part of the stepped platform (21), the telescopic rod (25) is installed on the inner bottom wall of the round groove, a sliding fit mode is arranged between the telescopic rod (25) and the round groove, the supporting plate (26) is installed on the upper end of the telescopic rod (25), and under an original state, the upper end surface of the supporting plate (26) is flush with the upper end surface of the front end of the stepped platform (21);
a spring (251) is installed on the telescopic rod (25) in a sliding fit mode, one end of the spring (251) is connected with the inner bottom wall of the circular groove, and the other end of the spring (251) is connected with the lower end face of the supporting plate (26);
the bending device (3) comprises a vertical plate (31), a track plate (32), a second electric slider (33) and an inverted L-shaped punching block (34), the lower end of the vertical plate (31) is installed at the rear end of the upper end face of the workbench (1), the track plate (32) is installed at the upper end of the front end face of the vertical plate (31) in a sliding fit mode, the second electric slider (33) is symmetrically installed at the left end and the right end of the track plate (32), a sliding fit mode is adopted between the second electric slider (33) and the vertical plate (31), the inverted L-shaped punching blocks (34) are arranged on the lower end face of the track plate (32) at equal intervals from left to right, and the inverted L-shaped punching blocks (34) are located right above the stepped table (21);
the lower terminal surface of notch cuttype platform (21) install one number electronic slider (211), be sliding fit between one number electronic slider (211) and workstation (1) upper end, the round hole has been seted up at the up end middle part of notch cuttype platform (21) rear end, interior bottom wall mounting of round hole has telescopic shaft (212), be sliding fit between telescopic shaft (212) and the round hole, bottom plate (213) are installed to telescopic shaft (212) upper end, be sliding fit between the preceding terminal surface of bottom plate (213) and notch cuttype platform (21), install catch (214) through screw-thread fit mode on the telescopic end of telescopic shaft (212), the lower extreme of catch (214) pastes with the up end of telescopic shaft (212) stiff end mutually.
2. The integrated forming and manufacturing device for the hanging plate of the water purifier according to claim 1, which is characterized in that: the left end of bottom plate (213) be provided with scale plate (21a), the right-hand member of scale plate (21a) is installed on the left end face of notch cuttype platform (21).
3. The integrated forming and manufacturing device for the hanging plate of the water purifier according to claim 1, which is characterized in that: the lower end of the front end face of the vertical plate (31) is provided with an arc groove (311), and the radius of the arc groove (311) is equal to the distance from the rear end of the supporting plate (26) to the deepest part of the inner bottom wall of the arc groove (311).
4. The integrated forming and manufacturing device for the hanging plate of the water purifier according to claim 1, which is characterized in that: the inverted L-shaped punch block (34) comprises a straight punch block (341), a third electric slider (342), a flat punch block (343) and an electric push rod (344), the third electric slider (342) is installed on the upper end face of the straight punch block (341), the third electric slider (342) is connected with the lower end of the track plate (32) in a sliding fit mode, the flat punch block (343) is installed on the front end face of the straight punch block (341) in a sliding fit mode, an included angle between the flat punch block (343) and the straight punch block (341) is 90 degrees, the electric push rod (344) is installed on the upper end face of the flat punch block (343), and the upper end of the electric push rod (344) is connected with the lower end of the third electric slider (342).
5. The integrated forming and manufacturing device for the hanging plate of the water purifier according to claim 1, which is characterized in that: soft rubber layers are arranged on the upper end surface of the supporting plate (26) and the lower end surface of the punch block (343).
6. The integrated forming and manufacturing device for the hanging plate of the water purifier according to claim 1, which is characterized in that: the upper end of workstation (1) turn right from a left side and install scale bar (11) equidistance, and scale bar (11) are bilateral symmetry structure of arranging about notch cuttype platform (21).
7. The integrated forming and manufacturing device for the hanging plate of the water purifier according to claim 1, which is characterized in that: the integrated forming and manufacturing device for the hanging plate of the water purifier is used for carrying out specific forming and manufacturing, and the specific forming and manufacturing method comprises the following steps:
s1, installation: manually attaching the upper end face of the plate to the surface of the second roller (24) and attaching the lower end face of the plate to the surface of the first roller (22), and manually sliding the plate backwards from between the first roller (22) and the second roller (24) until the rear end of the plate is attached to the vertical plate (31);
s2, bending by punching: the inverted L-shaped punching block (34) moves downwards through the second electric sliding block (33), the rear end of the plate is punched and bent downwards, the front end of the plate is punched and bent upwards, and the formed part is in a flat Z-shaped structure;
s3, taking a piece: after the whole sheet material is bent, the inverted L-shaped punching block (34) is moved upwards to be away from the stepped table (21) through the second electric sliding block (33), the formed piece is jacked upwards while the supporting plate (26) automatically moves upwards to reset, and then the formed piece is taken out manually;
s4, adjusting the bending length of the plate: the step-shaped table (21) slides forwards for a corresponding distance and then is subjected to height adjustment, the height adjustment distance is equal to the sliding distance of the step-shaped table (21), then the inverted L-shaped punching block (34) is driven to move downwards through the second electric sliding block (33), the inverted L-shaped punching block (34) is correspondingly adjusted according to the adjusted step-shaped table (21), and the steps S1-S3 are repeated subsequently to perform re-forming manufacturing.
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| CN114345998B (en) * | 2021-12-23 | 2025-06-13 | 佛山市金泽科金属制品有限公司 | A multi-station hydraulic punch press with CNC multi-side bending |
| CN115319182B (en) * | 2022-08-29 | 2023-10-17 | 汉福启东环境科技股份有限公司 | Fixed-length cutting device for connecting pipe of dehumidifier evaporator |
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