CN110912357A - Wire management fastening device and method - Google Patents
Wire management fastening device and method Download PDFInfo
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- CN110912357A CN110912357A CN201811089568.XA CN201811089568A CN110912357A CN 110912357 A CN110912357 A CN 110912357A CN 201811089568 A CN201811089568 A CN 201811089568A CN 110912357 A CN110912357 A CN 110912357A
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- assembly
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
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Abstract
The invention provides a wire arranging and fastening device and a method, which are used for processing a wire and a wire assembly, wherein the wire arranging and fastening device comprises a displacement sensor, a servo mechanism, a wire arranging mechanism and a fastening mechanism, the displacement sensor is used for determining the position of the wire assembly, the servo mechanism moves to adjust the position according to the position of the wire assembly, the wire arranging mechanism comprises a regulating block, the wire is regulated to a set position through the regulating block, and the fastening mechanism fixes the wire and the wire assembly. The wire arranging and fastening device provided by the invention is used for processing the wire rods and the wire rod assembly, the displacement sensor determines the relative position, the servo mechanism realizes movement, the wire rods are aligned to the set position through the alignment block of the wire arranging mechanism, and the wire rods and the wire rod assembly are fixed by the fastening mechanism, so that the production requirement is met, the operation purpose of an automatic production line is achieved, the production efficiency is improved, and the quality risk caused by manual operation is greatly eliminated.
Description
Technical Field
The invention relates to the technical field of manufacturing, in particular to a wire arranging and fastening device and a method.
Background
In the production process of products, in order to achieve rapid assembly and with low cost investment, manual assembly can be generally adopted, but the defect that the control on the product quality has risks exists. However, in order to achieve an efficient assembly, mechanical devices are generally used for assembly, with a high expenditure of costs.
In manufacturing industry, mechanical devices are widely used and receive more and more attention, so that the demand for devices for assembly is increasing, and particularly, the processing and forming of wires and wire components corresponding to the wires are realized for the treatment of the wires.
Therefore, how to realize the processing of the wires and the wire components is a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
The invention aims to provide a wire arranging and fastening device, which solves the problem of processing wires and wire components in the production process.
In order to solve the above problems, the present invention provides a wire arranging and fastening device for processing a wire and a wire assembly, the wire arranging and fastening device includes a displacement sensor, a servo mechanism, a wire arranging mechanism and a fastening mechanism, the displacement sensor is used for determining a position of the wire assembly, the servo mechanism moves to adjust the position according to the position of the wire assembly, the wire arranging mechanism includes a regulating block, the wire is regulated to a set position by the regulating block, and the fastening mechanism fixes the wire and the wire assembly.
Optionally, in the wire arranging and fastening device, one surface of the gauge block facing the wire rod is a concave arc surface.
Optionally, the wire arranging and fastening device further comprises an auxiliary fixing mechanism, the auxiliary fixing mechanism comprises a limiting column, and the limiting column fixes the wire assembly when the wire arranging mechanism regulates.
Optionally, in the wire arranging and fastening device, the fastening mechanism provides an adhesive to fix the wire and the wire assembly.
Optionally, in the wire arranging and fastening device, the adhesive includes glue or solder.
Optionally, the wire arranging and fastening device further comprises a guide pillar, and the guide pillar controls the stroke of the wire arranging mechanism.
Optionally, in the wire arranging and fastening device, the fastening mechanism includes a clamping jaw for clamping the wire and the wire assembly.
Optionally, the wire arranging and fastening device further comprises an image sensor, and the image sensor acquires image information of the wire and the wire assembly.
Optionally, in the wire arranging and fastening device, a cleaning mechanism is further included, and the cleaning mechanism includes a nozzle, and the nozzle is aligned with the wire and the wire assembly.
The invention also provides a wire arranging and fastening method, which comprises the following steps:
providing a wire and a wire assembly, determining a position of the wire assembly by a displacement sensor;
the servo mechanism is used for moving and adjusting the position, so that the wire is regulated to a set position by a regulating block of the wire arranging mechanism;
and fixing the wire and the wire assembly through a fastening mechanism.
Optionally, in the wire arranging and fastening method, the wire is regulated to a set position by a concave arc surface on one surface of the regulating block facing the wire.
Optionally, in the wire arranging and fastening method, the wire assembly is fixed during alignment by an auxiliary fixing mechanism, and the auxiliary fixing mechanism includes a limiting column.
Optionally, in the wire arranging and fastening method, the fastening mechanism provides an adhesive to fix the wire and the wire assembly.
Optionally, in the wire arranging and fastening method, the adhesive includes glue or solder.
Optionally, in the wire arranging and fastening method, the stroke of the wire arranging mechanism is controlled by a guide post.
Optionally, in the wire arranging and fastening method, the fastening mechanism comprises a clamping jaw for clamping the wire and the wire assembly.
Optionally, in the wire arranging and fastening method, the method further includes: and acquiring image information of the wire and the wire assembly through an image sensor.
Optionally, in the wire arranging and fastening method, the method further includes: and cleaning by a cleaning mechanism, wherein the cleaning mechanism comprises a nozzle which is aligned with the wire and the component assembly to spray cleaning liquid or cleaning gas.
Optionally, in the wire arranging and fastening method, a wire for the leveling motor is attached to the wire assembly and fixed.
The wire arranging and fastening device and the method provided by the invention are used for processing the wire rods and the wire rod assembly, the relative position is determined by the displacement sensor, the servo mechanism realizes movement, the wire rods are aligned to the set position by the alignment block of the wire arranging mechanism, and the wire rods and the wire rod assembly are fixed by the fastening mechanism, so that the production requirement is met, manual wire arranging operation is replaced, the operation purpose of an automatic production line is achieved, the production efficiency is improved, and the quality risk caused by manual operation is greatly eliminated.
Drawings
FIG. 1 is a schematic view of a wire management fastening device according to an embodiment of the present invention;
FIG. 2 is an illustration of an auxiliary securing mechanism of the wire management fastening device of an embodiment of the present invention;
FIG. 3 is an illustration of the operation of the wire management mechanism of the wire management fastening device of the embodiment of the present invention;
FIG. 4 is an illustration of the operation of the fastening mechanism of the wire management fastening device of the embodiment of the present invention;
fig. 5 is a flowchart of a wire management fastening method according to an embodiment of the invention.
Detailed Description
To make the objects, features and advantages of the present invention comprehensible, reference is made to the accompanying drawings. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention.
The core idea of the invention is that the wire and the wire component are processed to play a role of wire arrangement and fastening, wherein the wire can be a lead wire made of metal materials or a rope wire made of other materials, the wire and the corresponding wire component are pretreated, the wire is regulated to a set position, the wire is regulated to move to a plurality of specified positions, and manual operation is replaced by automatic operation.
As shown in fig. 1, the present embodiment provides a wire arranging and fastening device for processing a wire and a wire assembly, the wire arranging and fastening device includes a displacement sensor, a servo mechanism, a wire arranging mechanism 10 and a fastening mechanism 20, the displacement sensor is used for determining the position of the wire assembly, the servo mechanism moves according to the position of the wire assembly to adjust the position, the wire arranging mechanism 10 includes a regulating block 11, the wire is regulated to a set position by the regulating block 11, and the fastening mechanism 20 fixes the wire and the wire assembly.
For better regulation wire rod, the one side of regulation piece 11 towards the wire rod is sunken cambered surface, namely is the cambered surface that is sunken with the side of wire rod direct contact, through the better laminating wire rod of sunken cambered surface, when regulation piece 11 is to the wire rod, the condition such as landing can not take place for the wire rod, better messenger's wire rod reachs the settlement position, and the settlement position is set for according to the needs of product, just also is the fixed position or mounted position, makes wire rod and wire rod subassembly satisfy the requirement of relative position.
In order to prevent looseness, the wire arranging and fastening device further comprises an auxiliary fixing mechanism, the auxiliary fixing mechanism comprises a limiting column, the limiting column can be a baffle or a stop block, the limiting column fixes the wire assembly when the wire arranging mechanism regulates, the position of the wire assembly is prevented from changing when the wire is regulated, adverse effects caused by position differences of individual products are prevented, the wire and the wire assembly can be combined without deflection, and as shown in fig. 2, the limiting column can be limited and fixed by being pressed against the rear part of the wire assembly through the formation of a backer.
When the wire and the wire assembly are moved to the set position, the fastening mechanism provides adhesive to fix the wire and the wire assembly, and the adhesive can be applied or sprayed to the combination of the wire and the wire assembly to fix the wire and the wire assembly together, so that the product can meet the requirement of stability in design. It is understood that each mechanism or component in the present invention may be a separate design, or may be an integrated design, each portion of the separate design may perform its own operation, and the specific location and combination thereof are not limited, on the basis of which each portion may perform its own operation to realize wire management and fastening.
Optionally, the adhesive comprises glue or soldering tin, the glue is suitable for most materials, the soldering tin can be used for realizing welding between metal materials, and the adhesive can respectively play a good role in bonding different materials.
In order to ensure safety, the wire arranging and fastening device further comprises a guide pillar, the guide pillar controls the stroke of the wire arranging mechanism, when the wire arranging mechanism is used for regulating wires, for example, misoperation and the like occur and exceed a certain stroke, the guide pillar can limit the wire arranging mechanism, and the wire arranging mechanism can only be pushed to a guided dead gear position, so that the regulating block is prevented from damaging the device or a product in processing.
With continued reference to fig. 1, the tightening mechanism 20 includes jaws that grip the wire and the wire assembly to effect a combination of the wire and the wire assembly so that the wire and the wire assembly may be secured together, and the shape of the jaws may correspond to the shape of the wire and the wire assembly.
Further, the wire arranging and fastening device further comprises an image sensor, the image sensor collects image information of the wire and the wire assembly, and the image sensor can adopt various devices such as a camera and the like, so that whether the wire and the wire assembly are installed in place or not can be determined.
In view of cleaning, the wire management fastening device further comprises a cleaning mechanism comprising a nozzle directed at the wire and the wire assembly, the nozzle being adapted to eject a gas or liquid for cleaning purposes.
As a preferred application of the wire arranging and fastening device, it can be used for fixing wires of an electric machine, in which a plurality of coils wound with wires are provided in a stator of the electric machine, and the wire and other wires can be processed by the device.
The following describes the wire arranging and fastening device provided by the invention in the application of the wire processing in the motor with reference to the accompanying drawings.
In this embodiment, the stator of motor has adopted 24 wire winding cores to become the circle design as the example, and wherein there are 2 copper wires to draw forth the end as the wire rod after every core wire winding, and the forked component of little PIN fork on the distribution ring is as the wire rod subassembly, and 48 copper wires draw forth the end in total, and 48 forked components on every copper wire draw forth end and the distribution ring can realize permanent connection.
According to the invention, by designing the automatic wire arranging mechanism and the automatic fastening mechanism and matching with the image sensor to detect the relative position and posture of the copper wire and the fork-shaped component, manual wire arranging operation is replaced, the operation requirement of an automatic production line is met, and the effect is good. Meanwhile, the wire arrangement and pre-clamping time of a single stator is reduced, and the production line beat requirement is met. Adopt the device automatic reason line and fasten in advance, cooperate the camera to detect, eliminated the quality risk that manual work brought greatly.
Correspondingly, as shown in fig. 5, the present invention further provides a wire arranging and fastening method, including:
s10, providing a wire and a wire component, determining the position of the wire component through a displacement sensor, wherein the position of the wire component corresponds to the position of the wire, and the wire component is usually fixed by a fixing mechanism;
s20, moving and adjusting the position through a servo mechanism to enable a regulating block of the wire arranging mechanism to regulate the wire to a set position, wherein the servo mechanism comprises a series of motion mechanisms, such as an air cylinder or a bearing and the like, and can enable other mechanisms to move for adjusting the relative position;
and S30, fixing the wire and the wire assembly through a fastening mechanism, and fastening the wire and the wire assembly after the wire and the wire assembly move in place.
In particular, in the embodiment of the copper wire and the fork assembly of the motor stator, the wire arranging and fastening device may be implemented by the following steps:
firstly, a displacement sensor detects the height of a certain iron core winding in a stator, a servo mechanism moves according to the position of a wire assembly, namely, the wire arranging mechanism, a fastening mechanism and the like are put in place according to the position of a fork-shaped assembly, the wire arranging mechanism can be prevented from damaging the paint skin on the surface of a copper wire when extending into the iron core winding, meanwhile, in order to meet the requirement of a safety air gap larger than or equal to 2mm, the distance between the wire arranging mechanism and the fork-shaped assembly can be set to be larger than or equal to 0.5mm by considering the length of the extending part of the wire arranging mechanism, wherein the moving mode of each mechanism or component can be realized by various mechanical mechanisms such as a movable mechanical arm or an air cylinder, and;
then, as shown in fig. 2, after the relative position of the copper wire and the fork-shaped component is determined, the limiting column included by the auxiliary fixing mechanism is abutted against the rear part of the fork-shaped component and fixed, so that the fork-shaped component is prevented from being pushed askew in the subsequent wire arranging process, the abutting force of the limiting column can be controlled by a pressure reducing valve, the abutting force is prevented from being too large, and the fork-shaped component is prevented from being skewed;
then, as shown in fig. 3, the regulating block of the wire arranging mechanism starts to work, the front end of the regulating block moves towards the copper wire in the fork-shaped component, due to the relative combination design of the wire and the wire component, the wire is regulated to a set position through the concave cambered surface on one surface of the regulating block facing the wire, the concave cambered surface on one surface of the regulating block facing the wire can correspond to the shape of the wire, the working area of the regulating block is enough to cover the copper wire, and the regulating block continues to move forward to regulate the copper wire at the root part in the groove of the fork-shaped component, namely, the copper wire is attached to the fork-shaped component;
then, as shown in fig. 4, the fastening mechanism works to clamp the wire and the wire assembly by the clamping jaws of the fastening mechanism, i.e. clamp the fork assembly in this embodiment to ensure that the copper wire is fixed to the root of the fork assembly, the clamping force of the clamping jaws can be controlled by the pressure reducing valve, and the specific shape of the fastening mechanism as the clamping jaws is not limited;
finally, each mechanism of the wire arranging and fastening device resets, and image information of the wire and the wire assembly, namely the copper wire and the fork assembly, can be acquired through the image sensor, so that whether the assembly is in place or not can be determined, and the wire of the motor is regulated to be fixed on the wire assembly through the wire arranging and fastening method, namely the wire is fixed on the wire assembly.
Of course, cleaning and other needs such as adhesives including glues or solders may be added at any of the above steps, and the cleaning process may be performed by a cleaning mechanism including a nozzle that directs a spray of cleaning liquid or gas toward the wire and the wire assembly, and a fastening mechanism may provide adhesives to secure the wire to the wire assembly, which may include glues or solders, to meet the needs of different products.
The wire arranging and fastening device provided by the invention is used for processing the wire rods and the wire rod assembly, the relative position is determined by the displacement sensor, the servo mechanism moves, the wire rods are aligned to the set position by the alignment block of the wire arranging mechanism, and the wire rods and the wire rod assembly are fixed by the fastening mechanism, so that the production requirement is met, manual wire arranging operation is replaced, the operation purpose of an automatic production line is achieved, the production efficiency is improved, and the quality risk caused by manual operation is greatly eliminated.
The above description is only for the purpose of describing the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention, and any variations and modifications made by those skilled in the art based on the above disclosure are within the scope of the appended claims.
Claims (19)
1. A wire management fastening device for the processing of wire and wire assemblies, the wire management fastening device comprising:
a displacement sensor for determining a position of a wire assembly;
the servo mechanism moves to adjust the position according to the position of the wire assembly;
the wire arranging mechanism comprises a regulating block, and the wire is regulated to a set position through the regulating block;
a fastening mechanism that secures the wire and the wire assembly.
2. The wire management fastening device of claim 1, wherein the surface of the gauge block facing the wire is concavely curved.
3. The wire management fastening device of claim 1, further comprising an auxiliary securing mechanism, wherein the auxiliary securing mechanism comprises a retention post that secures the wire assembly when the wire management mechanism is calibrated.
4. The wire management fastening device of claim 1, wherein the fastening mechanism provides an adhesive to secure the wire to the wire assembly.
5. The wire dress fastening device of claim 4, wherein the adhesive comprises glue or solder.
6. The wire management fastening device of claim 1, further comprising a guide post that controls the stroke of the wire management mechanism.
7. The wire management fastening device of claim 1 wherein the fastening mechanism comprises jaws for gripping the wire and wire assembly.
8. The wire management fastening device of any one of claims 1-8, further comprising an image sensor that captures image information of the wire and wire assembly.
9. The wire management fastening device of any one of claims 1-8, further comprising a cleaning mechanism comprising a nozzle that aligns the wire and the wire assembly.
10. A method of organizing a wire for fastening, the method comprising:
providing a wire and a wire assembly, determining a position of the wire assembly by a displacement sensor;
the servo mechanism is used for moving and adjusting the position, so that the wire is regulated to a set position by a regulating block of the wire arranging mechanism;
and fixing the wire and the wire assembly through a fastening mechanism.
11. The wire management fastening method according to claim 10, wherein the wire is regulated to a set position by a depressed curved surface of a face of the regulating piece facing the wire.
12. The wire management fastening method of claim 10 wherein the wire assembly is secured during alignment by an auxiliary securing mechanism comprising a spacing post.
13. The wire management fastening method of claim 10 wherein the fastening mechanism provides an adhesive to secure the wire to the wire assembly.
14. The wire dress fastening method of claim 13, wherein the adhesive comprises glue or solder.
15. The wire management fastening method of claim 10 wherein the stroke of the wire management mechanism is controlled by a guide post.
16. The wire management fastening method of claim 10 wherein the fastening mechanism includes jaws for gripping the wire and wire assembly.
17. The wire management fastening method according to any one of claims 10-16, further comprising: and acquiring image information of the wire and the wire assembly through an image sensor.
18. The wire management fastening method according to any one of claims 10-16, further comprising: cleaning is performed by a cleaning mechanism that includes a nozzle that is aimed at the wire and the wire assembly to eject a cleaning liquid or a cleaning gas.
19. The wire management fastening method of any one of claims 10-16, wherein the wire management fastening method is used to align and secure a wire of a gauge motor to a wire assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811089568.XA CN110912357B (en) | 2018-09-18 | 2018-09-18 | Wire management fastening device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811089568.XA CN110912357B (en) | 2018-09-18 | 2018-09-18 | Wire management fastening device and method |
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| CN110912357A true CN110912357A (en) | 2020-03-24 |
| CN110912357B CN110912357B (en) | 2022-04-05 |
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