CN110886909A - High-heat-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe - Google Patents

High-heat-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe Download PDF

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Publication number
CN110886909A
CN110886909A CN201911064460.XA CN201911064460A CN110886909A CN 110886909 A CN110886909 A CN 110886909A CN 201911064460 A CN201911064460 A CN 201911064460A CN 110886909 A CN110886909 A CN 110886909A
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layer
pipe
resistant
hot melt
wear
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Chinese (zh)
Inventor
刘文杰
汪磊
邱桥平
秦小梅
梁泽钧
罗苁聪
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Rifeng Enterprise Foshan Co Ltd
Rifeng Enterprise Group Co Ltd
Rifeng Technology Co Ltd
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Rifeng Enterprise Foshan Co Ltd
Rifeng Enterprise Group Co Ltd
Rifeng Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • C08K5/5419Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/06Protection of pipes or objects of similar shape against external or internal damage or wear against wear
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

The invention provides a high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe, and belongs to the technical field of pipes. The high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has a structure with 5 layers, and is sequentially provided with a PE inner pipe scale-resistant layer, a first hot melt adhesive layer, an EVOH oxygen-resistant layer, a second hot melt adhesive layer and a PE outer pipe high-thermal-conductivity wear-resistant layer from inside to outside, wherein the preparation material of the PE inner pipe scale-resistant layer comprises polyethylene and fluorine silicon materials, and the preparation material of the PE outer pipe high-thermal-conductivity wear-resistant layer comprises polyethylene, graphite oxide, nano silica, vinyl silane coupling agent and processing aid.

Description

High-heat-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe
Technical Field
The invention belongs to the technical field of pipes, and relates to a high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe.
Background
The problems that a metal pipe fitting or an insert connected in a pipe is corroded, dirt is generated on the inner wall of the pipe, the outer wall of the pipe is easy to wear, the heat conduction efficiency of the pipe is low and the like are always difficult problems in a PE (polyethylene) heating pipeline, most heating pipeline products cannot have the performances of corrosion prevention, scale prevention and abrasion prevention at the same time, the service life of a pipeline system is shortened, and the heat conduction efficiency also directly influences the heating effect.
At present, partial research is also carried out on a heating pipeline with corrosion resistance, scale prevention, wear resistance and high heat conduction efficiency. Like chinese utility model patent CN 204805750U adopts to be provided with a plurality of steel ball intermediate layers in the main part pipe wall to fill the conduction oil, this design has better high temperature resistant, heat-conduction efficient, but preparation technology is complicated, and steel ball and silicon oil have still increased the tubular product quality.
Therefore, in order to improve the corrosion resistance, scale prevention, wear resistance and heat conduction efficiency of the PE pipe, a new simple technical scheme needs to be provided.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide the high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe which is simple in preparation process and light in weight.
In order to achieve the purpose, the invention adopts the technical scheme that: the invention provides a high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe which has a structure with 5 layers and sequentially comprises a PE inner pipe scale-resistant layer, a first hot melt adhesive layer, an EVOH oxygen-resistant layer, a second hot melt adhesive layer and a PE outer pipe high-thermal-conductivity wear-resistant layer from inside to outside, wherein the preparation material of the PE inner pipe scale-resistant layer comprises polyethylene and a fluorine-silicon material, and the preparation material of the PE outer pipe high-thermal-conductivity wear-resistant layer comprises polyethylene, graphite oxide, nano silicon dioxide and a vinyl silane coupling agent. The EVOH oxygen barrier layer is tightly bonded with the PE inner pipe layer through the first hot melt adhesive layer and is tightly bonded with the PE outer pipe high-thermal-conductivity wear-resistant layer through the second hot melt adhesive layer. In the PE inner tube scale prevention layer, the hydrophobicity of the polyethylene is improved by adding a fluorine-silicon material, so that the water contact angle is increased, and scale formation is prevented. In the high-heat-conductivity wear-resistant layer of the PE outer pipe, graphite oxide has high heat conductivity coefficient; the nano silicon dioxide can improve the wear resistance of the high-heat-conduction wear-resistant layer of the PE outer pipe; the vinyl silane coupling agent can carry out surface treatment on graphite oxide and nano silicon dioxide, and improves the interface interaction of the graphite oxide and the nano silicon dioxide with the polymer matrix PE.
As a preferred embodiment of the composite pipe of the present invention, in the preparation material of the scale prevention layer of the PE inner pipe, the weight ratio of the polyethylene to the fluorosilicone material is polyethylene: the fluorine-silicon material is 100: 2-5.
As a preferred embodiment of the composite pipe of the present invention, in the material for preparing the high thermal conductivity wear-resistant layer of the PE outer pipe, the weight ratio of polyethylene, graphite oxide, nano silica and vinyl silane coupling agent is: and (3) graphite oxide: nano silicon dioxide: the vinyl silane coupling agent is 100:3-10:3-8: 0.3-0.6.
As a preferred embodiment of the composite pipe, the material for preparing the high thermal conductivity wear-resistant layer of the PE outer pipe further comprises a processing aid. The processing aid can promote graphite oxide and nano silicon dioxide to be better dispersed in a polyethylene matrix, so that a better surface modification effect is achieved, and a product has better performance; the processing aid may also be a composite processing aid. As a more preferable embodiment of the composite pipe of the present invention, in the material for preparing the high thermal conductivity wear-resistant layer of the PE outer pipe, the weight ratio of polyethylene, graphite oxide, nano silica, vinyl silane coupling agent and processing aid is polyethylene: and (3) graphite oxide: nano silicon dioxide: vinyl silane coupling agent: the processing aid is 100:3-10:3-8:0.3-0.6: 0.5-2.
As a preferred embodiment of the composite tube of the present invention, the fluorosilicone material is heptadecafluorodecyltrimethoxysilane.
As a preferred embodiment of the composite tube of the present invention, the first hot melt adhesive layer and the second hot melt adhesive layer are made of ethylene-vinyl acetate copolymer resin (i.e. EVA 150).
As a preferred embodiment of the composite pipe of the present invention, the vinyl silane coupling agent is vinyl tris (β -methoxyethoxy) silane (i.e., A-172).
As a preferable embodiment of the composite pipe of the invention, the thickness of the scale prevention layer of the PE inner pipe is 0.15-0.25mm, and the thickness of the first hot melt adhesive layer, the thickness of the second hot melt adhesive layer and the thickness of the EVOH oxygen barrier layer are all 0.09-0.11 mm.
In a preferred embodiment of the composite pipe of the present invention, the thickness of the scale prevention layer of the PE inner pipe is 0.2mm, and the thicknesses of the first hot melt adhesive layer, the second hot melt adhesive layer and the EVOH oxygen barrier layer are all 0.1 mm.
Compared with the prior art, the invention has the following advantages and beneficial effects: according to the invention, the PE inner pipe scale prevention layer, the first hot melt adhesive layer, the EVOH oxygen resistance layer, the second hot melt adhesive layer and the PE outer pipe high-heat-conductivity wear-resistant layer are combined to form the five-layer composite pipe with the composite structure, so that the composite pipe has good corrosion resistance, scale prevention and wear resistance, the heat conduction efficiency is greatly improved, the weight is light, and the preparation is simple.
Drawings
FIG. 1 is a schematic structural view of a high thermal conductivity oxygen-resistant anti-scaling wear-resistant composite pipe according to the present invention;
the notation in the figure is: 1-PE inner pipe scale prevention layer; 2-a first hot melt adhesive layer; 3-EVOH oxygen barrier layer; 4-a second hot melt adhesive layer; 5-PE outer pipe high heat conduction wear-resistant layer.
Detailed Description
To better illustrate the objects, aspects and advantages of the present invention, the present invention will be further described with reference to specific examples.
Example 1
The high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has an outer diameter of 20mm, a schematic structural diagram is shown in fig. 1, the high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has 5 layers of structures, namely a PE inner pipe scale-resistant layer 1, a first hot melt adhesive layer 2, an EVOH oxygen-resistant layer 3, a second hot melt adhesive layer 4 and a PE outer pipe high-thermal-conductivity wear-resistant layer 5 from inside to outside, wherein the thickness of the PE inner pipe scale-resistant layer 1 is 0.2mm, and the PE inner pipe scale-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene and 2 parts of heptadecafluorodecyltrimethoxysilane; the thickness of the first hot melt adhesive layer 2 and the thickness of the second hot melt adhesive layer 4 are both 0.1mm, and the preparation materials are both EVA 150; the thickness of the EVOH oxygen barrier layer 3 is 0.1 mm; the thickness of the PE outer pipe high-heat-conductivity wear-resistant layer 5 is 2.0mm, and the PE outer pipe high-heat-conductivity wear-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene, 5 parts of graphite oxide, 3 parts of nano silicon dioxide, A-1720.3 parts and 1 part of processing aid.
Example 2
The high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has an outer diameter of 20mm, a schematic structural diagram is shown in fig. 1, the high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has 5 layers of structures, namely a PE inner pipe scale-resistant layer 1, a first hot melt adhesive layer 2, an EVOH oxygen-resistant layer 3, a second hot melt adhesive layer 4 and a PE outer pipe high-thermal-conductivity wear-resistant layer 5 from inside to outside, wherein the thickness of the PE inner pipe scale-resistant layer 1 is 0.2mm, and the PE inner pipe scale-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene and 4 parts of heptadecafluorodecyltrimethoxysilane; the thickness of the first hot melt adhesive layer 2 and the thickness of the second hot melt adhesive layer 4 are both 0.1mm, and the preparation materials are both EVA 150; the thickness of the EVOH oxygen barrier layer 3 is 0.1 mm; the thickness of the PE outer pipe high-heat-conductivity wear-resistant layer 5 is 2.0mm, and the PE outer pipe high-heat-conductivity wear-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene, 10 parts of graphite oxide, 5 parts of nano silicon dioxide, A-1720.3 parts and 1 part of processing aid.
Example 3
The high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has an outer diameter of 20mm, a schematic structural diagram is shown in fig. 1, the high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has 5 layers of structures, namely a PE inner pipe scale-resistant layer 1, a first hot melt adhesive layer 2, an EVOH oxygen-resistant layer 3, a second hot melt adhesive layer 4 and a PE outer pipe high-thermal-conductivity wear-resistant layer 5 from inside to outside, wherein the thickness of the PE inner pipe scale-resistant layer 1 is 0.2mm, and the PE inner pipe scale-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene and 5 parts of heptadecafluorodecyltrimethoxysilane; the thickness of the first hot melt adhesive layer 2 and the thickness of the second hot melt adhesive layer 4 are both 0.1mm, and the preparation materials are both EVA 150; the thickness of the EVOH oxygen barrier layer 3 is 0.1 mm; the thickness of the PE outer pipe high-heat-conductivity wear-resistant layer 5 is 2.0mm, and the PE outer pipe high-heat-conductivity wear-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene, 10 parts of graphite oxide, 5 parts of nano silicon dioxide, A-1720.3 parts and 1 part of processing aid.
Example 4
The high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has an outer diameter of 20mm, a schematic structural diagram is shown in fig. 1, the high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has 5 layers of structures, namely a PE inner pipe scale-resistant layer 1, a first hot melt adhesive layer 2, an EVOH oxygen-resistant layer 3, a second hot melt adhesive layer 4 and a PE outer pipe high-thermal-conductivity wear-resistant layer 5 from inside to outside, wherein the thickness of the PE inner pipe scale-resistant layer 1 is 0.2mm, and the PE inner pipe scale-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene and 4 parts of heptadecafluorodecyltrimethoxysilane; the thickness of the first hot melt adhesive layer 2 and the thickness of the second hot melt adhesive layer 4 are both 0.1mm, and the preparation materials are both EVA 150; the thickness of the EVOH oxygen barrier layer 3 is 0.1 mm; the thickness of the PE outer pipe high-heat-conductivity wear-resistant layer 5 is 2.0mm, and the PE outer pipe high-heat-conductivity wear-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene, 3 parts of graphite oxide, 5 parts of nano silicon dioxide, A-1720.3 parts and 1 part of processing aid.
Example 5
The high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has an outer diameter of 20mm, a schematic structural diagram is shown in fig. 1, the high-thermal-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe has 5 layers of structures, namely a PE inner pipe scale-resistant layer 1, a first hot melt adhesive layer 2, an EVOH oxygen-resistant layer 3, a second hot melt adhesive layer 4 and a PE outer pipe high-thermal-conductivity wear-resistant layer 5 from inside to outside, wherein the thickness of the PE inner pipe scale-resistant layer 1 is 0.2mm, and the PE inner pipe scale-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene and 4 parts of heptadecafluorodecyltrimethoxysilane; the thickness of the first hot melt adhesive layer 2 and the thickness of the second hot melt adhesive layer 4 are both 0.1mm, and the preparation materials are both EVA 150; the thickness of the EVOH oxygen barrier layer 3 is 0.1 mm; the thickness of the PE outer pipe high-heat-conductivity wear-resistant layer 5 is 2.0mm, and the PE outer pipe high-heat-conductivity wear-resistant layer is made of the following materials in parts by weight: 100 parts of polyethylene, 10 parts of graphite oxide, 8 parts of nano silicon dioxide, A-1720.3 parts and 1 part of processing aid.
Comparative example
The comparative example is a PE pipe for water supply, and the outer diameter is 20mm, and the wall thickness is 2.5 mm.
Examples of effects
The pipes of examples 1 to 10 and of the comparative example were subjected to performance tests, each according to the following criteria: (1) hydrostatic pressure of the pipe: GB/T6111-2003; (2) longitudinal shrinkage of the pipe: GB/T6671-2001; (3) oxygen permeability of the pipe: ISO 17455; (4) water contact angle of inner wall of pipe: GB/T30693-; (5) the heat conductivity coefficient of the pipe is as follows: GBT 10297-2015; (6) wear loss of the pipe: GB/T1768-2006. The test results are shown in table 1.
TABLE 1 pipe Performance test results
Figure BDA0002257616560000051
Figure BDA0002257616560000061
It should be finally noted that the above embodiments are only intended to illustrate the technical solutions of the present invention and not to limit the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. The utility model provides a high heat conduction hinders wear-resisting compound pipe of oxygen scale control which characterized in that, compound pipe has 5 layers of structures, is PE inner tube scale prevention layer, first hot melt adhesive layer, EVOH oxygen resistance layer, second hot melt adhesive layer and the high heat conduction wearing layer of PE outer tube from inside to outside in proper order, wherein the preparation material on PE inner tube scale prevention layer includes polyethylene and fluorine silicon material, the preparation material on PE outer tube high heat conduction wearing layer includes polyethylene, graphite oxide, nanometer silica and vinyl silane coupling agent.
2. The composite pipe according to claim 1, wherein in the preparation material of the PE inner pipe scale prevention layer, the weight ratio of the polyethylene to the fluorosilicone material is polyethylene: the fluorine-silicon material is 100: 2-5.
3. The composite pipe according to claim 1, wherein in the preparation material of the high thermal conductivity wear-resistant layer of the PE outer pipe, the weight ratio of polyethylene to graphite oxide to nano-silica to vinyl silane coupling agent is polyethylene: and (3) graphite oxide: nano silicon dioxide: the vinyl silane coupling agent is 100:3-10:3-8: 0.3-0.6.
4. The composite pipe of claim 3, wherein the preparation material of the high thermal conductivity wear-resistant layer of the PE outer pipe further comprises a processing aid.
5. The composite tube of claim 4, wherein the weight ratio of the polyethylene, graphite oxide, nano-silica, vinylsilane coupling agent, and processing aid is polyethylene: and (3) graphite oxide: nano silicon dioxide: vinyl silane coupling agent: the processing aid is 100:3-10:3-8:0.3-0.6: 0.5-2.
6. The composite tube of claim 1, wherein the fluorosilicone material is heptadecafluorodecyltrimethoxysilane.
7. The composite tube of claim 1, wherein the first and second layers of hot melt adhesive are made of ethylene-vinyl acetate copolymer resin.
8. The composite tube of claim 1 wherein the vinyl silane coupling agent is vinyl tris (β -methoxyethoxy) silane.
9. The composite pipe according to claim 1, wherein the PE inner pipe scale prevention layer has a thickness of 0.15-0.25mm, and the first hot melt adhesive layer, the second hot melt adhesive layer, and the EVOH oxygen barrier layer each have a thickness of 0.09-0.11 mm.
10. The composite tube according to claim 9, wherein the PE inner tube scale prevention layer has a thickness of 0.2mm, and the first hot melt adhesive layer, the second hot melt adhesive layer, and the EVOH oxygen barrier layer each have a thickness of 0.1 mm.
CN201911064460.XA 2019-11-01 2019-11-01 High-heat-conductivity oxygen-resistant anti-scaling wear-resistant composite pipe Pending CN110886909A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111421932A (en) * 2020-04-21 2020-07-17 天津市伟星新型建材有限公司 Anti-scaling plastic pipe with far infrared radiation function and preparation method thereof
CN113357446A (en) * 2021-06-01 2021-09-07 天津市伟星新型建材有限公司 Self-cleaning floor heating pipeline and preparation method thereof
CN115304845A (en) * 2022-07-27 2022-11-08 日丰企业(天津)有限公司 Scale prevention layer, PE-RT (polyethylene-reverse transcription) floor heating pipe and application thereof
CN118110847A (en) * 2024-04-12 2024-05-31 广东东方管业股份有限公司 Multilayer steel wire winding modified polyethylene wear-resistant composite pipe

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111421932A (en) * 2020-04-21 2020-07-17 天津市伟星新型建材有限公司 Anti-scaling plastic pipe with far infrared radiation function and preparation method thereof
CN113357446A (en) * 2021-06-01 2021-09-07 天津市伟星新型建材有限公司 Self-cleaning floor heating pipeline and preparation method thereof
CN113357446B (en) * 2021-06-01 2023-09-29 天津市伟星新型建材有限公司 A self-cleaning floor heating pipe and its preparation method
CN115304845A (en) * 2022-07-27 2022-11-08 日丰企业(天津)有限公司 Scale prevention layer, PE-RT (polyethylene-reverse transcription) floor heating pipe and application thereof
CN118110847A (en) * 2024-04-12 2024-05-31 广东东方管业股份有限公司 Multilayer steel wire winding modified polyethylene wear-resistant composite pipe

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