CN110877359A - Fiber reinforced structural parts printing injection molding compound manufacturing equipment - Google Patents

Fiber reinforced structural parts printing injection molding compound manufacturing equipment Download PDF

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CN110877359A
CN110877359A CN201911376625.7A CN201911376625A CN110877359A CN 110877359 A CN110877359 A CN 110877359A CN 201911376625 A CN201911376625 A CN 201911376625A CN 110877359 A CN110877359 A CN 110877359A
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printing
assembly
output end
injection molding
driving member
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CN110877359B (en
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王伯旺
栾丛丛
陈王圣哲
鲍家乐
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Yueqing Institute Of Intelligent Equipment And Manufacturing
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/171Processes of additive manufacturing specially adapted for manufacturing multiple 3D objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/227Driving means
    • B29C64/232Driving means for motion along the axis orthogonal to the plane of a layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/227Driving means
    • B29C64/236Driving means for motion in a direction within the plane of a layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/295Heating elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/307Handling of material to be used in additive manufacturing
    • B29C64/321Feeding
    • B29C64/336Feeding of two or more materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/357Recycling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/379Handling of additively manufactured objects, e.g. using robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/84Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks by moulding material on preformed parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Composite Materials (AREA)
  • Robotics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

本发明提供一种纤维增强结构件打印注塑复合制造设备,包括架体、驱动组件、打印组件、输送组件、夹取组件和注塑组件;驱动组件设置在架体上,打印组件连接在驱动组件一动力输出端,驱动组件能够驱动打印组件沿X轴方向和Y轴方向运动;输送组件连接在驱动组件的另一输出端,驱动组件能够驱动输送组件沿着Z轴方向运动;夹取组件连接在架体上;注塑组件设置在架体的侧面。本发明解决了现有技术中,纤维增强结构件因成型过程需要模具而导致成型工艺复杂、制造周期较长的技术问题。本发明设备综合了3D打印工艺构建复杂结构的能力以及注塑工艺成型效率高的技术优势,为纤维增强结构件的快速成型提供了一种新工艺与新设备。

Figure 201911376625

The invention provides a composite manufacturing equipment for printing and injection molding of fiber reinforced structural parts, which comprises a frame body, a driving component, a printing component, a conveying component, a clamping component and an injection molding component; the driving component is arranged on the frame body, and the printing component is connected to a driving component At the power output end, the driving component can drive the printing component to move along the X-axis direction and the Y-axis direction; the conveying component is connected to the other output end of the driving component, and the driving component can drive the conveying component to move along the Z-axis direction; the clamping component is connected to the on the frame body; the injection molding components are arranged on the side of the frame body. The invention solves the technical problems in the prior art that the fiber reinforced structural part needs a mold in the molding process, which leads to a complicated molding process and a long manufacturing cycle. The device of the invention combines the ability of the 3D printing process to construct complex structures and the technical advantages of the high molding efficiency of the injection molding process, and provides a new process and new equipment for the rapid prototyping of fiber-reinforced structural parts.

Figure 201911376625

Description

纤维增强结构件打印注塑复合制造设备Fiber reinforced structural parts printing injection molding compound manufacturing equipment

技术领域technical field

本发明涉及纤维增强结构件制造设备技术领域,尤其是涉及一种纤维增强结构件打印注塑复合制造设备。The invention relates to the technical field of manufacturing equipment for fiber reinforced structural parts, in particular to a printing and injection molding compound manufacturing equipment for fiber reinforced structural parts.

背景技术Background technique

纤维复合材料作为一种备受关注的高性能复合材料具有广泛的应用前景,特别是以碳纤维和玻璃纤维为代表的纤维增强复合材料在航空航天、轨道交通、医疗器械等领域具有广阔的应用前景。但传统纤维复合材料成型工艺复杂、往往需要模具、制造周期较长,极大限制了该类复合材料的进一步发展与应用。As a high-performance composite material that has attracted much attention, fiber composite materials have broad application prospects, especially fiber-reinforced composite materials represented by carbon fiber and glass fiber have broad application prospects in aerospace, rail transit, medical equipment and other fields. . However, the traditional fiber composite material has a complex molding process, often requires a mold, and has a long manufacturing cycle, which greatly limits the further development and application of this type of composite material.

近年来新兴的三维打印(3D打印)技术为复杂结构的一体化快速成型提供了一种新的方法。但现有3D打印成型工艺尚存在层间粘结强度不足,进而影响结构的整体力学性能的问题。采用3D打印技术构建复杂零件几何轮廓,可避免传统制造工艺需要事先准备复杂模具的缺陷。考虑现有3D打印技术直接制造结构件力学性能较低的缺陷,辅以注塑成型工艺填充复杂几何轮廓内部空间,是提高3D打印结构件力学性能的一种有效方法。The emerging three-dimensional printing (3D printing) technology in recent years provides a new method for the integrated rapid prototyping of complex structures. However, the existing 3D printing molding process still has the problem of insufficient interlayer bonding strength, which in turn affects the overall mechanical properties of the structure. The use of 3D printing technology to build complex part geometry can avoid the defects of traditional manufacturing processes that require complex molds to be prepared in advance. Considering the defects of low mechanical properties of structural parts directly manufactured by existing 3D printing technology, supplemented by injection molding process to fill the internal space of complex geometric contours, it is an effective method to improve the mechanical properties of 3D printed structural parts.

此外,虽然3D打印技术可以实现清洁生产,但是实际使用过程中难免存在支撑材料等废料,有时因设备不稳定,还会在打印过程中发生故障,此时往往需要重新打印而产生废品,若能够回收使用这些废料对于节约材料将具有积极意义。In addition, although 3D printing technology can achieve clean production, it is inevitable that there will be wastes such as support materials in the actual use process. Sometimes due to the instability of the equipment, failures will occur during the printing process. At this time, it is often necessary to reprint and generate waste products. Recycling these wastes will have a positive effect on saving materials.

鉴于此,本发明综合3D打印技术构建复杂结构的能力以及注塑工艺成型速度快、效率高的特点,提出一种纤维增强结构件打印注塑复合制造设备,为纤维增强结构件快速制造提供了一种新工艺与新装置。In view of this, the present invention integrates the ability of 3D printing technology to construct complex structures and the characteristics of fast molding speed and high efficiency of injection molding process, and proposes a composite manufacturing equipment for printing and injection molding of fiber reinforced structural parts, which provides a kind of rapid manufacturing of fiber reinforced structural parts. New technology and new equipment.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种纤维增强结构件打印注塑复合制造设备,以解决现有技术中存在的,纤维增强结构件因传统成型过程需要模具而导致成型工艺复杂、制造周期较长的技术问题,以及当前3D打印纤维增强结构件力学性能较低的问题。The purpose of the present invention is to provide a composite manufacturing equipment for printing and injection molding of fiber reinforced structural parts, so as to solve the technical problems in the prior art that the traditional molding process requires molds for fiber reinforced structural parts, resulting in complicated molding process and long manufacturing cycle. , and the problem of low mechanical properties of current 3D printed fiber reinforced structural parts.

本发明提供的一种纤维增强结构件打印注塑复合制造设备,包括架体、驱动组件、打印组件、输送组件、夹取组件和注塑组件;The invention provides a composite manufacturing equipment for printing and injection molding of fiber reinforced structural parts, including a frame body, a driving component, a printing component, a conveying component, a clamping component and an injection molding component;

驱动组件设置在架体上,打印组件连接在驱动组件的一动力输出端,驱动组件能够驱动打印组件沿着X轴方向运动和沿着Y轴方向运动;打印组件能够打印热塑性材料和连续纤维材料;The drive assembly is arranged on the frame, the printing assembly is connected to a power output end of the drive assembly, and the drive assembly can drive the printing assembly to move along the X-axis direction and along the Y-axis direction; the printing assembly can print thermoplastic materials and continuous fiber materials ;

输送组件连接在驱动组件的另一动力输出端,并设置在打印组件的下方,驱动组件能够驱动输送组件沿着Z轴方向运动;夹取组件连接在架体上;注塑组件设置在架体的侧面。The conveying assembly is connected to the other power output end of the driving assembly and is arranged below the printing assembly, and the driving assembly can drive the conveying assembly to move along the Z-axis direction; the clamping assembly is connected to the frame body; the injection molding assembly is arranged on the frame body side.

进一步的,驱动组件包括第一驱动件、第二驱动件和第三驱动件;Further, the driving assembly includes a first driving member, a second driving member and a third driving member;

第一驱动件设置在架体上,第一驱动件的输出端连接第二驱动件,第二驱动件的输出端连接打印组件,第三驱动件的输出端连接输送组件;The first driving member is arranged on the frame body, the output end of the first driving member is connected to the second driving member, the output end of the second driving member is connected to the printing assembly, and the output end of the third driving member is connected to the conveying assembly;

第一驱动件能够通过第二驱动件带动打印组件沿着X轴方向运动,第二驱动件能够带动打印组件沿着Y轴方向运动,第三驱动件能够带动输送组件沿着Z轴方向运动。The first driving member can drive the printing assembly to move along the X-axis direction through the second driving member, the second driving member can drive the printing assembly to move along the Y-axis direction, and the third driving member can drive the conveying assembly to move along the Z-axis direction.

进一步的,打印组件包括驱动机构、热塑性材料挤出机构和连续纤维增强材料挤出机构;Further, the printing assembly includes a driving mechanism, a thermoplastic material extrusion mechanism and a continuous fiber reinforced material extrusion mechanism;

驱动机构连接第二驱动件的输出端,热塑性材料挤出机构连接驱动机构的第一输出端,连续纤维增强材料挤出机构连接驱动机构的第二输出端;The drive mechanism is connected to the output end of the second drive member, the thermoplastic material extrusion mechanism is connected to the first output end of the drive mechanism, and the continuous fiber reinforced material extrusion mechanism is connected to the second output end of the drive mechanism;

驱动机构能够带动热塑性材料挤出机构、连续纤维增强材料挤出机构沿着Z轴方向运动。The driving mechanism can drive the thermoplastic material extrusion mechanism and the continuous fiber reinforced material extrusion mechanism to move along the Z-axis direction.

进一步的,热塑性材料挤出机构包括第一热塑性材料挤出机、第一输送管、第一加热器、第一散热器和第一喷头;Further, the thermoplastic material extrusion mechanism includes a first thermoplastic material extruder, a first conveying pipe, a first heater, a first radiator and a first nozzle;

第一热塑性材料挤出机连接驱动机构的第一输出端,第一输送管的输入端连接第一热塑性材料挤出机的输出端,第一输送管的输出端连接第一加热器,第一散热器套接在第一输送管的外部,第一喷头连接第一加热器的输出端。The first thermoplastic material extruder is connected to the first output end of the driving mechanism, the input end of the first conveying pipe is connected to the output end of the first thermoplastic material extruder, the output end of the first conveying pipe is connected to the first heater, the first The radiator is sleeved on the outside of the first conveying pipe, and the first spray head is connected to the output end of the first heater.

进一步的,连续纤维增强材料挤出机构包括第二热塑性材料挤出机、第二输送管、第二散热器、张紧器、第三输送管、第三散热器、第二加热器和第二喷头;Further, the continuous fiber reinforced material extrusion mechanism includes a second thermoplastic material extruder, a second conveying pipe, a second heat sink, a tensioner, a third conveying pipe, a third heat sink, a second heater and a second heat sink. sprinkler;

第二热塑性材料挤出机连接驱动机构的第二输出端,第二输送管的输入端连接第二热塑性材料挤出机的输出端,第二散热器套接在第二输送管的外部;张紧器能够调节进入第三输送管的连续纤维材料的张紧度,张紧器设置在第三输送管的输入端,第三散热器套接在第三输送管的外部;The second thermoplastic material extruder is connected to the second output end of the driving mechanism, the input end of the second conveying pipe is connected to the output end of the second thermoplastic material extruder, and the second radiator is sleeved on the outside of the second conveying pipe; The tensioner can adjust the tension of the continuous fiber material entering the third conveying pipe, the tensioner is arranged at the input end of the third conveying pipe, and the third radiator is sleeved on the outside of the third conveying pipe;

第二输送管的输出端与第三输送管的输出端均与第二加热器的输入端连接,第二加热器的输出端连接第二喷头。The output end of the second conveying pipe and the output end of the third conveying pipe are both connected to the input end of the second heater, and the output end of the second heater is connected to the second spray head.

进一步的,输送组件包括滑轨、成型平台和第四驱动件;Further, the conveying assembly includes a sliding rail, a forming platform and a fourth driving member;

滑轨连接在第三驱动件的输出端,成型平台滑动连接在滑轨上,第四驱动件的一端连接第三驱动件的输出端,第四驱动件的另一端连接成型平台。The sliding rail is connected to the output end of the third driving member, the forming platform is slidably connected to the sliding rail, one end of the fourth driving member is connected to the output end of the third driving member, and the other end of the fourth driving member is connected to the forming platform.

进一步的,夹取组件包括第五驱动件和机械爪;Further, the clamping assembly includes a fifth driving member and a mechanical claw;

第五驱动件连接在架体的侧壁,机械爪连接第五驱动件的输出端。The fifth driving member is connected to the side wall of the frame body, and the mechanical claw is connected to the output end of the fifth driving member.

进一步的,注塑组件包括旋转架、注塑机、破碎机、混合机和第三加热器;Further, the injection molding assembly includes a rotating frame, an injection molding machine, a crusher, a mixer and a third heater;

旋转架连接在架体的侧面,注塑机连接在旋转架上;破碎机设置在混合机输入端上方,混合机的输出端连接注塑机的输入端;第三加热器连接在注塑机上,注塑机的注塑头设置在成型平台的上方。The rotating frame is connected to the side of the frame body, and the injection molding machine is connected to the rotating frame; the crusher is arranged above the input end of the mixer, and the output end of the mixer is connected to the input end of the injection molding machine; the third heater is connected to the injection molding machine, and the injection molding machine is used for injection molding. The injection head of the machine is set above the molding platform.

本发明提供的纤维增强结构件打印注塑复合制造设备,驱动组件连接在架体上固定,打印组件连接在驱动组件的一动力输出端,驱动组件能够驱动打印组件沿着X轴方向运动和沿着Y轴方向运动,驱动组件还能够驱动输送组件沿着Z轴方向运动,实现纤维增强结构件的快速三维成型制造;打印组件能够打印热塑性材料和连续纤维材料,实现多材料三维打印;输送组件连接在驱动组件的输出端,以对打印组件所打印的产品进行输送;夹取组件连接在架体上实现自动夹取耐磨结构件,并将其嵌入已打印部分产品指定位置;注塑组件设置在架体侧面,实现向打印组件所打印的结构内部自动完成注塑;采用本发明设备所制造的纤维增强结构件制造速度快、综合力学性能高。使用本发明提供的设备可实现短切纤维增强结构件制造、连续纤维增强结构件以及短切纤维与连续纤维混合增强结构件的制造,同时还可实现热塑性材料及纤维增强材料的可回收制造。In the printing and injection molding compound manufacturing equipment for fiber-reinforced structural parts provided by the present invention, the driving component is connected to the frame and fixed, the printing component is connected to a power output end of the driving component, and the driving component can drive the printing component to move along the X-axis direction and along the X-axis direction. Moving in the Y-axis direction, the driving component can also drive the conveying component to move along the Z-axis direction to realize the rapid 3D manufacturing of fiber-reinforced structural parts; the printing component can print thermoplastic materials and continuous fiber materials to realize multi-material 3D printing; the conveying component is connected At the output end of the drive assembly, the products printed by the printing assembly are conveyed; the gripping assembly is connected to the frame to realize automatic gripping of wear-resistant structural parts and embed them in the designated position of the printed part; the injection molding assembly is set in the On the side of the frame body, injection molding can be automatically completed inside the structure printed by the printing component; the fiber reinforced structural parts manufactured by the equipment of the present invention have high manufacturing speed and high comprehensive mechanical properties. Using the equipment provided by the present invention can realize the manufacture of chopped fiber reinforced structural parts, continuous fiber reinforced structural parts and hybrid reinforced structural parts of chopped fibers and continuous fibers, and can also realize the recyclable manufacture of thermoplastic materials and fiber reinforced materials.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

图1为本发明实施例提供的纤维增强结构件打印注塑复合制造设备一侧面的结构示意图;1 is a schematic structural diagram of one side of a fiber-reinforced structural component printing and injection molding compound manufacturing equipment provided in an embodiment of the present invention;

图2为本发明实施例提供的纤维增强结构件打印注塑复合制造设备另一侧面的结构示意图;FIG. 2 is a schematic structural diagram of the other side of the printing and injection molding compound manufacturing equipment for fiber-reinforced structural parts according to an embodiment of the present invention;

图3为本发明实施例提供的打印组件一侧面的结构示意图;3 is a schematic structural diagram of one side of a printing assembly provided by an embodiment of the present invention;

图4为本发明实施例提供的打印组件另一侧面的结构示意图;4 is a schematic structural diagram of another side of the printing assembly provided by an embodiment of the present invention;

图5为本发明实施例提供的注塑组件一侧面的结构示意图;FIG. 5 is a schematic structural diagram of one side of an injection molding assembly provided by an embodiment of the present invention;

图6为本发明实施例提供的注塑组件另一侧面的结构示意图;FIG. 6 is a schematic structural diagram of another side of the injection molding assembly provided by the embodiment of the present invention;

图7为本发明实施例提供的一种纤维增强结构件的结构示意图;7 is a schematic structural diagram of a fiber-reinforced structural member provided by an embodiment of the present invention;

图8为本发明实施例提供的纤维增强结构件未去除定位件的结构示意图。FIG. 8 is a schematic structural diagram of a fiber-reinforced structural member provided in an embodiment of the present invention without removing the positioning member.

图标:icon:

100-架体;200-驱动组件;300-打印组件;100-frame body; 200-drive assembly; 300-printing assembly;

400-输送组件;500-夹取组件;600-注塑组件;400-conveying component; 500-clamping component; 600-injection component;

201-第一驱动件;202-第二驱动件;203-第三驱动件;201 - the first driving member; 202 - the second driving member; 203 - the third driving member;

301-驱动机构;302-热塑性材料挤出机构;301-drive mechanism; 302-thermoplastic material extrusion mechanism;

303-连续纤维增强材料挤出机构;304-第一热塑性材料挤出机;303-extrusion mechanism for continuous fiber reinforcement; 304-the first thermoplastic material extruder;

305-第一输送管;306-第一加热器;307-第一散热器;305-first delivery pipe; 306-first heater; 307-first radiator;

308-第一喷头;309-第二热塑性材料挤出机;308 - the first nozzle; 309 - the second thermoplastic material extruder;

310-第二输送管;311-第二散热器;312-张紧器;310-second delivery pipe; 311-second radiator; 312-tensioner;

313-第三输送管;314-第三散热器;315-第二加热器;313-the third delivery pipe; 314-the third radiator; 315-the second heater;

316-第二喷头;401-滑轨;402-成型平台;316-second nozzle; 401-slide rail; 402-forming platform;

403-第四驱动件;501-第五驱动件;502-机械爪;403 - the fourth driving member; 501 - the fifth driving member; 502 - the mechanical claw;

601-旋转架;602-注塑机;603-破碎机;601-Rotary frame; 602-Injection molding machine; 603-Crusher;

604-混合机;605-第三加热器;606-注塑头;604-mixer; 605-third heater; 606-injection head;

01-热塑性壳体;02-连续纤维增强层;03-耐磨结构件;01-thermoplastic shell; 02-continuous fiber reinforced layer; 03-wear-resistant structural parts;

04-注塑层;05-定位件;06-热塑性材料;04-injection layer; 05-positioning piece; 06-thermoplastic material;

07-连续纤维材料。07-Continuous fiber material.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

如图1~6所示,本发明提供的一种纤维增强结构件打印注塑复合制造设备,包括架体100、驱动组件200、打印组件300、输送组件400、夹取组件500和注塑组件600;As shown in FIGS. 1 to 6 , the present invention provides a printing and injection molding compound manufacturing equipment for fiber reinforced structural parts, including a frame body 100 , a driving component 200 , a printing component 300 , a conveying component 400 , a clamping component 500 and an injection molding component 600 ;

驱动组件200采用螺栓连接在架体100上,打印组件300采用螺栓连接在驱动组件200的一动力输出端,驱动组件200能够驱动打印组件300沿着X轴方向运动和沿着Y轴方向运动;打印组件300能够打印热塑性材料06和连续纤维材料07;The drive assembly 200 is bolted to the frame body 100, and the print assembly 300 is bolted to a power output end of the drive assembly 200, and the drive assembly 200 can drive the print assembly 300 to move along the X-axis direction and along the Y-axis direction; The printing assembly 300 is capable of printing thermoplastic material 06 and continuous fiber material 07;

输送组件400采用螺栓连接在所述驱动组件200的另一动力输出端,并设置在打印组件300的下方,驱动组件200能够驱动输送组件400沿着Z轴方向运动;夹取组件500采用螺栓连接在架体100上;注塑组件600采用螺栓连接在架体100的侧面。The conveying assembly 400 is connected to the other power output end of the driving assembly 200 by bolts, and is arranged below the printing assembly 300. The driving assembly 200 can drive the conveying assembly 400 to move along the Z-axis direction; the clamping assembly 500 is connected by bolts On the frame body 100 ; the injection molding assembly 600 is connected to the side surface of the frame body 100 by means of bolts.

本发明的一个实施例中,如图1、图2、图7、图8所示,使用过程中,驱动组件200启动第一驱动件201时,第一驱动件201通过第二驱动件202带动打印组件300沿着X轴的方向运动,对打印组件300在X轴的方向位置进行调节;驱动组件200启动第二驱动件202时,第二驱动件202带动打印组件300沿着Y轴的方向运动;驱动组件200启动第三驱动件203时,第三驱动件203带动输送组件400沿着Z轴的方向运动;实现在输送组件400上打印热塑性壳体01、连续纤维增强层02以及定位件05;输送组件400启动,并将打印好的热塑性壳体01、连续纤维增强层02、定位件05输送至夹取组件500的下方位置,夹取组件500夹取耐磨结构件03,并将其嵌入已打印结构件内,定位件05实现耐磨结构件03定位;输送组件400再次启动,将嵌入耐磨结构件03的已打印结构输送至打印组件300下方;打印组件300再次启动,继续打印热塑性材料06,实现将耐磨结构件03封装在结构件内部;封装完毕后,输送组件400再次启动,将安装好耐磨结构件03的半成品输送至注塑组件600的下方位置,启动注塑组件600,注塑组件600依次对热塑性壳体01与连续纤维增强层02之间的缝隙注塑、连续纤维增强层02与耐磨结构件03之间的缝隙注塑,分别形成注塑层04;最后,去除定位件05获得所需的纤维增强结构件,如图7所示。In an embodiment of the present invention, as shown in FIG. 1 , FIG. 2 , FIG. 7 , and FIG. 8 , during use, when the driving assembly 200 activates the first driving member 201 , the first driving member 201 is driven by the second driving member 202 The printing assembly 300 moves along the X-axis direction to adjust the position of the printing assembly 300 in the X-axis direction; when the driving assembly 200 activates the second driving member 202, the second driving member 202 drives the printing assembly 300 along the Y-axis direction Movement; when the driving component 200 activates the third driving component 203, the third driving component 203 drives the conveying component 400 to move in the direction of the Z axis; realizes the printing of the thermoplastic shell 01, the continuous fiber reinforced layer 02 and the positioning member on the conveying component 400 05; The conveying assembly 400 is started, and the printed thermoplastic shell 01, the continuous fiber reinforcement layer 02, and the positioning member 05 are conveyed to the lower position of the clamping assembly 500, and the clamping assembly 500 clamps the wear-resistant structural member 03, and It is embedded in the printed structural member, and the positioning member 05 realizes the positioning of the wear-resistant structural member 03; the conveying assembly 400 is activated again, and the printed structure embedded in the wear-resistant structural member 03 is transported to the bottom of the printing assembly 300; the printing assembly 300 is activated again, and continues The thermoplastic material 06 is printed to encapsulate the wear-resistant structural member 03 inside the structural member; after the packaging is completed, the conveying assembly 400 starts again, and the semi-finished product with the wear-resistant structural member 03 installed is transported to the lower position of the injection molding assembly 600, and the injection molding assembly is started. 600, the injection molding assembly 600 sequentially injects the gap between the thermoplastic shell 01 and the continuous fiber reinforced layer 02, and the gap between the continuous fiber reinforced layer 02 and the wear-resistant structural member 03, respectively to form the injection molding layer 04; finally, remove the positioning Piece 05 to obtain the desired fiber-reinforced structural piece, as shown in FIG. 7 .

本发明采用3D打印技术直接构建复杂零件的几何轮廓,避免了现有技术中采用多种复杂模具的缺陷;本发明在打印过程中,辅以注塑成型工艺填充复杂构件的几何轮廓的内部空间,提高了3D打印结构件的力学性能,生产过程简单,生产周期短,效率高,避免了现有技术中,3D打印技术直接打印结构件,导致结构件的力学性能较低的缺陷。The invention adopts 3D printing technology to directly construct the geometric outline of complex parts, avoiding the defects of using various complex molds in the prior art; in the printing process, the invention supplements the injection molding process to fill the inner space of the geometric outline of complex parts, The mechanical properties of the 3D printing structural parts are improved, the production process is simple, the production cycle is short, and the efficiency is high, and the defects of the prior art that the 3D printing technology directly prints the structural parts, resulting in low mechanical properties of the structural parts are avoided.

进一步的,驱动组件200包括第一驱动件201、第二驱动件202和第三驱动件203;Further, the driving assembly 200 includes a first driving member 201, a second driving member 202 and a third driving member 203;

第一驱动件201连接架体100上,第一驱动件201的输出端连接第二驱动件202,第二驱动件202的输出端连接打印组件300,第三驱动件203的输出端连接输送组件400;The first driver 201 is connected to the frame body 100, the output end of the first driver 201 is connected to the second driver 202, the output end of the second driver 202 is connected to the printing assembly 300, and the output end of the third driver 203 is connected to the conveying assembly 400;

第一驱动件201能够通过第二驱动件202带动打印组件300沿着X轴方向运动,第二驱动件202能够带动打印组件300沿着Y轴方向运动,第三驱动件203能够带动输送组件400沿着Z轴方向运动。The first driving member 201 can drive the printing assembly 300 to move along the X-axis direction through the second driving member 202, the second driving member 202 can drive the printing assembly 300 to move along the Y-axis direction, and the third driving member 203 can drive the conveying assembly 400. Move along the Z-axis.

本发明的一个实施例中,如图1、图2所示,架体100为方形的框架结构,第一驱动件201、第二驱动件202、第三驱动件203均采用滚珠丝杠与伺服电机相结合的方式驱动,以保证打印组件300在X轴、Y轴方向运动的平稳性,以及输送组件400在Z轴方向运动的平稳性;第一驱动件201采用螺栓连接在架体100的顶部位置,第二驱动件202采用螺栓连接第一驱动件201的输出端,第二驱动件202的输出端采用螺栓连接打印组件300,以使打印组件300悬吊在输送组件400的上方位置,第二驱动件202的两端部分别采用导轨滑块滑动安装在架体100两侧的方形框架上。In an embodiment of the present invention, as shown in FIGS. 1 and 2 , the frame body 100 is a square frame structure, and the first driving member 201 , the second driving member 202 , and the third driving member 203 all use a ball screw and a servo The motor is driven in combination to ensure the smoothness of the movement of the printing assembly 300 in the X-axis and Y-axis directions, and the smoothness of the movement of the conveying assembly 400 in the Z-axis direction; the first driving member 201 is bolted to the frame body 100. In the top position, the second driving member 202 uses bolts to connect the output end of the first driving member 201, and the output end of the second driving member 202 uses bolts to connect the printing assembly 300, so that the printing assembly 300 is suspended above the conveying assembly 400, Both ends of the second driving member 202 are respectively slidably mounted on the square frames on both sides of the frame body 100 by using guide rails and sliders.

第三驱动件203采用螺栓竖直连接在架体100上,以使第三驱动件203能够驱动输送组件400沿着Z轴方向运动。The third driving member 203 is vertically connected to the frame body 100 by means of bolts, so that the third driving member 203 can drive the conveying assembly 400 to move along the Z-axis direction.

本发明的另一个实施例中,第一驱动件201、第二驱动件202、第三驱动件203均采用液压缸的方式驱动,以保证打印组件300在X轴、Y轴方向运动的平稳性,以及输送组件400在Z轴方向运动的平稳性。In another embodiment of the present invention, the first driving member 201, the second driving member 202, and the third driving member 203 are all driven by hydraulic cylinders, so as to ensure the smoothness of the movement of the printing assembly 300 in the X-axis and Y-axis directions , and the smoothness of the movement of the conveying assembly 400 in the Z-axis direction.

进一步的,打印组件300包括驱动机构301、热塑性材料挤出机构302和连续纤维增强材料挤出机构303;Further, the printing assembly 300 includes a driving mechanism 301, a thermoplastic material extrusion mechanism 302 and a continuous fiber reinforced material extrusion mechanism 303;

驱动机构301连接第二驱动件202的输出端,热塑性材料挤出机构302连接驱动机构301的第一输出端,连续纤维增强材料挤出机构303连接驱动机构301的第二输出端;The drive mechanism 301 is connected to the output end of the second drive member 202, the thermoplastic material extrusion mechanism 302 is connected to the first output end of the drive mechanism 301, and the continuous fiber reinforced material extrusion mechanism 303 is connected to the second output end of the drive mechanism 301;

驱动机构301能够带动热塑性材料挤出机构302、连续纤维增强材料挤出机构303沿着Z轴方向运动。The driving mechanism 301 can drive the thermoplastic material extrusion mechanism 302 and the continuous fiber reinforced material extrusion mechanism 303 to move along the Z-axis direction.

本发明的一个实施例中,如图3、图4所示,驱动机构301采用双驱步进电机、滚珠丝杠、导轨、滑块相结合的方式;热塑性材料挤出机构302连接在双驱步进电机的第一输出端,利用滑块在导轨上的滑动,带动热塑性材料挤出机构302沿着Z轴方向运动;连续纤维增强材料挤出机构303连接在双驱步进电机的第二输出端,利用滑块在导轨上的滑动,带动连续纤维增强材料挤出机构303沿着Z轴方向运动,从而确保热塑性材料挤出机构302、连续纤维增强材料挤出机构303在Z轴方向运动的平稳性。In one embodiment of the present invention, as shown in FIGS. 3 and 4 , the driving mechanism 301 adopts a combination of a dual-drive stepping motor, a ball screw, a guide rail, and a slider; the thermoplastic material extrusion mechanism 302 is connected to the dual-drive The first output end of the stepping motor drives the thermoplastic material extrusion mechanism 302 to move along the Z-axis direction by sliding the slider on the guide rail; the continuous fiber reinforced material extrusion mechanism 303 is connected to the second double-drive stepping motor. The output end uses the sliding block on the guide rail to drive the continuous fiber reinforced material extrusion mechanism 303 to move along the Z-axis direction, thereby ensuring that the thermoplastic material extrusion mechanism 302 and the continuous fiber reinforced material extrusion mechanism 303 move in the Z-axis direction stability.

进一步的,热塑性材料挤出机构302包括第一热塑性材料挤出机304、第一输送管305、第一加热器306、第一散热器307和第一喷头308;Further, the thermoplastic material extruding mechanism 302 includes a first thermoplastic material extruder 304, a first conveying pipe 305, a first heater 306, a first radiator 307 and a first nozzle 308;

第一热塑性材料挤出机304连接驱动机构301的第一输出端,第一输送管305的输入端连接第一热塑性材料挤出机304的输出端,第一输送管305的输出端连接第一加热器306,第一散热器307套接在第一输送管305的外部,第一喷头308连接第一加热器306的输出端。The first thermoplastic material extruder 304 is connected to the first output end of the driving mechanism 301, the input end of the first conveying pipe 305 is connected to the output end of the first thermoplastic material extruder 304, and the output end of the first conveying pipe 305 is connected to the first The heater 306 and the first radiator 307 are sleeved on the outside of the first conveying pipe 305 , and the first spray head 308 is connected to the output end of the first heater 306 .

本发明的一个实施例中,如图4所示,第一输送管305为竖直设置的喉管,第一加热器306包括金属块、加热棒与热敏电阻,第一散热器307为风扇。使用时,双驱步进电机启动,通过滚珠丝杠、滑轨、滑块的结构带动第一热塑性材料挤出机304沿着Z轴向下运动;将热塑性材料06放入第一热塑性材料挤出机304的输入端,在第一热塑性材料挤出机304的挤压下,热塑性材料06进入喉管,利用加热棒对挤压后的热塑性材料06进行加热,加热过程中,利用风扇对喉管所产生的热量进行散热;加热后的热塑性材料06沿着第一喷头308喷出,开始打印热塑性壳体01和定位件05,使热塑性壳体01和定位件05成型在输送组件400上。In an embodiment of the present invention, as shown in FIG. 4 , the first conveying pipe 305 is a vertical throat pipe, the first heater 306 includes a metal block, a heating rod and a thermistor, and the first radiator 307 is a fan . When in use, the dual-drive stepping motor is started, and the first thermoplastic material extruder 304 is driven down by the structure of the ball screw, slide rail and slider along the Z axis; the thermoplastic material 06 is put into the first thermoplastic material extruder. At the input end of the outlet machine 304, under the extrusion of the first thermoplastic material extruder 304, the thermoplastic material 06 enters the throat, and the extruded thermoplastic material 06 is heated by a heating rod. During the heating process, the throat is heated by a fan. The heat generated by the tube is dissipated; the heated thermoplastic material 06 is ejected along the first nozzle 308 to start printing the thermoplastic shell 01 and the positioning piece 05 , so that the thermoplastic shell 01 and the positioning piece 05 are formed on the conveying assembly 400 .

打印完成后,双驱步进电机再次启动,通过滚珠丝杠、滑轨、滑块的结构带动第一热塑性材料挤出机304沿着Z轴向上运动,直至回位。After the printing is completed, the dual-drive stepping motor starts again, and drives the first thermoplastic material extruder 304 to move upward along the Z-axis through the structure of the ball screw, slide rail, and slider until it returns.

进一步的,连续纤维增强材料挤出机构303包括第二热塑性材料挤出机309、第二输送管310、第二散热器311、张紧器312、第三输送管313、第三散热器314、第二加热器315和第二喷头316;Further, the continuous fiber reinforced material extrusion mechanism 303 includes a second thermoplastic material extruder 309, a second conveying pipe 310, a second radiator 311, a tensioner 312, a third conveying pipe 313, a third heat sink 314, the second heater 315 and the second spray head 316;

第二热塑性材料挤出机309连接驱动机构301的第二输出端,第二输送管310的输入端连接第二热塑性材料挤出机309的输出端,第二散热器311套接在第二输送管310的外部;张紧器312能够调节进入第三输送管313的连续纤维材料07的张紧度,张紧器312连接第三输送管313的输入端,第三散热器314套接在第三输送管313的外部;The second thermoplastic material extruder 309 is connected to the second output end of the driving mechanism 301, the input end of the second conveying pipe 310 is connected to the output end of the second thermoplastic material extruder 309, and the second radiator 311 is sleeved on the second conveying pipe 310. The outside of the tube 310; the tensioner 312 can adjust the tension of the continuous fiber material 07 entering the third delivery tube 313, the tensioner 312 is connected to the input end of the third delivery tube 313, and the third radiator 314 is sleeved on the third delivery tube 313. The outside of the three delivery pipes 313;

第二输送管310的输出端与第三输送管313的输出端均与第二加热器315的输入端连接,第二加热器315的输出端连接第二喷头316。The output end of the second conveying pipe 310 and the output end of the third conveying pipe 313 are both connected to the input end of the second heater 315 , and the output end of the second heater 315 is connected to the second spray head 316 .

本发明的一个实施例中,如图4所示,第二输送管310为竖直设置的喉管,第三输送管313为倾斜设置的喉管,第二输送管310与第三输送管313之间形成夹角的结构,所述夹角范围为45°-60°,第二散热器311、第三散热器314均为风扇,张紧器312为弹簧结构的张紧器,第二加热器315包括金属块、加热棒与热敏电阻。使用时,双驱步进电机启动,通过滚珠丝杠、滑轨、滑块的结构带动第二热塑性材料挤出机309沿着Z轴向下运动;将热塑性材料06放入第二热塑性材料挤出机309的输入端,在第二热塑性材料挤出机309的挤压下,热塑性材料06进入竖直设置的喉管,利用风扇对进入竖直设置的喉管内的热塑性材料06进行散热,然后,热塑性材料06进入第二加热器315;同时,连续纤维材料07进入张紧器312,张紧器312能够保证在打印结构件的过程中连续纤维趋向的一致性,带有一定的张紧力;连续纤维材料07进入倾斜设置的喉管内,利用风扇对进入倾斜设置的喉管内的连续纤维材料07进行散热,然后,连续纤维材料07进入第二加热器315;此时,利用加热棒对热塑性材料06、连续纤维材料07进行加热,进行实时混合;加热后的连续纤维增强材料沿着第二喷头316喷出,开始打印连续纤维增强层02,使连续纤维增强层02成型在热塑性壳体01的内周壁。In an embodiment of the present invention, as shown in FIG. 4 , the second conveying pipe 310 is a vertically arranged throat, the third conveying pipe 313 is an inclined throat, the second conveying pipe 310 and the third conveying pipe 313 The structure of forming an angle between them, the angle range is 45°-60°, the second radiator 311 and the third radiator 314 are both fans, the tensioner 312 is a tensioner with a spring structure, and the second heating The device 315 includes a metal block, a heating rod and a thermistor. When in use, the dual-drive stepping motor is started, and the second thermoplastic material extruder 309 is driven down by the structure of the ball screw, slide rail and slider along the Z axis; the thermoplastic material 06 is put into the second thermoplastic material extruder. At the input end of the exit machine 309, under the extrusion of the second thermoplastic material extruder 309, the thermoplastic material 06 enters the vertically arranged throat, and the thermoplastic material 06 entering the vertically arranged throat is dissipated by a fan, and then , the thermoplastic material 06 enters the second heater 315; at the same time, the continuous fiber material 07 enters the tensioner 312, and the tensioner 312 can ensure the consistency of the continuous fiber trend in the process of printing the structure, with a certain tension force ; The continuous fiber material 07 enters into the throat pipe that is set obliquely, and utilizes the fan to dissipate heat to the continuous fiber material 07 entering the throat pipe that is set obliquely, and then, the continuous fiber material 07 enters the second heater 315; The material 06 and the continuous fiber material 07 are heated and mixed in real time; the heated continuous fiber reinforcement material is ejected along the second nozzle 316 to start printing the continuous fiber reinforcement layer 02, so that the continuous fiber reinforcement layer 02 is formed in the thermoplastic shell 01. the inner peripheral wall.

上述打印完成后,双驱步进电机再次启动,通过滚珠丝杠、滑轨、滑块的结构带动第二热塑性材料挤出机309沿着Z轴向上运动,直至回位。After the above-mentioned printing is completed, the dual-drive stepping motor starts again, and drives the second thermoplastic material extruder 309 to move upward along the Z-axis through the structure of the ball screw, slide rail, and slider until it returns.

本发明采用双驱步进电机分别对第一热塑性材料挤出机304、第二热塑性材料挤出机309进行控制,确保热塑性壳体01、连续纤维增强层02、定位件05分别打印,互不干扰,同时,也可有效的避免不工作喷头对已经打印层的刮擦等干涉。The present invention uses a dual-drive stepping motor to control the first thermoplastic material extruder 304 and the second thermoplastic material extruder 309 respectively, so as to ensure that the thermoplastic shell 01, the continuous fiber reinforced layer 02, and the positioning member 05 are printed separately without being mutually exclusive. At the same time, it can also effectively avoid the scratching of the printed layer by the non-working nozzle.

进一步的,输送组件400包括滑轨401、成型平台402和第四驱动件403;Further, the conveying assembly 400 includes a sliding rail 401, a forming platform 402 and a fourth driving member 403;

滑轨401连接在第三驱动件203的输出端,成型平台402滑动连接在滑轨401上,第四驱动件403的一端连接第三驱动件203的输出端,第四驱动件403的另一端连接成型平台402。The sliding rail 401 is connected to the output end of the third driving member 203 , the forming platform 402 is slidably connected to the sliding rail 401 , one end of the fourth driving member 403 is connected to the output end of the third driving member 203 , and the other end of the fourth driving member 403 The forming platform 402 is connected.

本发明的一个实施例中,如图1所示,第四驱动件403为驱动电机和滚珠丝杠,滑轨401采用螺栓连接在第三驱动件203的输出端,并且滑轨401设置在架体100的内侧。使用时,定位件05打印完毕后,启动驱动电机,驱动电机的输出端带动成型平台402沿着滑轨401运动,将成型平台402输送至夹取组件500的下方位置。In an embodiment of the present invention, as shown in FIG. 1 , the fourth driving member 403 is a driving motor and a ball screw, the sliding rail 401 is connected to the output end of the third driving member 203 by bolts, and the sliding rail 401 is arranged on the frame inside of body 100 . In use, after the positioning member 05 is finished printing, the driving motor is started, and the output end of the driving motor drives the forming platform 402 to move along the slide rail 401 , and transports the forming platform 402 to the position below the clamping assembly 500 .

进一步的,夹取组件500包括第五驱动件501和机械爪502;Further, the clamping assembly 500 includes a fifth driving member 501 and a mechanical claw 502;

第五驱动件501连接在架体100的侧壁,机械爪502连接第五驱动件501的输出端。The fifth driving member 501 is connected to the side wall of the frame body 100 , and the mechanical claw 502 is connected to the output end of the fifth driving member 501 .

本发明的一个实施例中,如图1所示,第五驱动件501为六自由度机械臂,能够控制机械爪502的运动,以使机械爪502能够抓取或者释放耐磨结构件03;机械爪502可实现将耐磨结构件03安放至指定的位置;使用时,驱动电机启动,机械爪502抓取架体100侧面的耐磨结构件03,并将其放置在定位件05的指定位置;然后,第四驱动件403启动,将成型平台402输送至打印组件300下方,打印组件300继续打印热塑性材料06,实现耐磨结构件03的封装;封装完成后,第四驱动件403再次启动,将成型平台402输送至注塑组件600的下方位置。In an embodiment of the present invention, as shown in FIG. 1 , the fifth driving member 501 is a six-degree-of-freedom mechanical arm, which can control the movement of the mechanical claw 502, so that the mechanical claw 502 can grab or release the wear-resistant structural member 03; The mechanical claw 502 can realize the placement of the wear-resistant structural member 03 to a designated position; when in use, the drive motor is activated, and the mechanical claw 502 grabs the wear-resistant structural member 03 on the side of the frame body 100 and places it on the designated position of the positioning member 05. Then, the fourth driving member 403 is activated to transport the forming platform 402 to the bottom of the printing assembly 300, and the printing assembly 300 continues to print the thermoplastic material 06 to realize the packaging of the wear-resistant structural member 03; after the packaging is completed, the fourth driving member 403 again Activated, the molding platform 402 is transported to a position below the injection molding assembly 600 .

进一步的,注塑组件600包括旋转架601、注塑机602、破碎机603、混合机604和第三加热器605;Further, the injection molding assembly 600 includes a rotating frame 601, an injection molding machine 602, a crusher 603, a mixer 604 and a third heater 605;

旋转架601连接在架体100的侧面,注塑机602连接在旋转架601上;破碎机603连接在混合机604的输入端,混合机604的输出端连接注塑机602的输入端;第三加热器605连接在注塑机602内,注塑机602的注塑头606设置在成型平台402的上方。The rotating frame 601 is connected to the side of the frame body 100, and the injection molding machine 602 is connected to the rotating frame 601; the crusher 603 is connected to the input end of the mixer 604, and the output end of the mixer 604 is connected to the input end of the injection molding machine 602; the third heating The injector 605 is connected in the injection molding machine 602 , and the injection head 606 of the injection molding machine 602 is arranged above the molding platform 402 .

本发明的一个实施例中,如图5、图6所示,旋转架601包括下部的第一连接架、电机、上部的第二连接架,在第一连接架上采用螺栓连接有电机,电机的输出轴连接定位轴;第二连接架上连接有轴套,定位轴连接在轴套内;电机启动时,能够带动第二连接架相对于第一连接架旋转,所旋转的角度在0°~90°之间。In an embodiment of the present invention, as shown in FIGS. 5 and 6 , the rotating frame 601 includes a first connecting frame at the lower part, a motor, and a second connecting frame at the upper part. The first connecting frame is connected with a motor by bolts. The output shaft is connected to the positioning shaft; the second connecting frame is connected with a shaft sleeve, and the positioning shaft is connected in the shaft sleeve; when the motor starts, it can drive the second connecting frame to rotate relative to the first connecting frame, and the rotation angle is 0° ~90°.

破碎机603可实现打印材料边角料的粉碎,以及纤维材料的切碎,以实现材料循环利用的目的。The crusher 603 can realize the pulverization of the leftovers of the printing material and the chopping of the fiber material, so as to realize the purpose of material recycling.

第三加热器605为加热筒,混合机604包括搅拌桶和电机,电机启动时,能够带动搅拌桶进行搅拌作业。混合机604内可放置单一种类材料,也可以放置多种材料的混合物。The third heater 605 is a heating drum, and the mixer 604 includes a mixing drum and a motor. When the motor is started, the mixing drum can be driven to perform the mixing operation. A single type of material can be placed in the mixer 604, or a mixture of multiple materials can be placed.

使用时,将注塑材料放入破碎机603内,破碎机603对注塑材料进行破碎处理;破碎后的注塑材料进入混合机604进行搅拌混合;然后进入注塑机602内,利用加热筒进行加热;加热后的注塑材料在注塑机602的挤压作用下,沿着注塑头606挤出;注塑头606依次对热塑性壳体01与连续纤维增强层02之间的缝隙、连续纤维增强层02与耐磨结构件03之间的缝隙进行注塑填充,完成纤维增强结构件的成型。When in use, the injection molding material is put into the crusher 603, and the crusher 603 crushes the injection molding material; the crushed injection molding material enters the mixer 604 for stirring and mixing; then enters the injection molding machine 602, and uses the heating cylinder for heating; heating The final injection material is extruded along the injection head 606 under the extrusion action of the injection molding machine 602; The gaps between the structural parts 03 are filled by injection molding to complete the molding of the fiber-reinforced structural parts.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.

Claims (8)

1.一种纤维增强结构件打印注塑复合制造设备,其特征在于,包括架体(100)、驱动组件(200)、打印组件(300)、输送组件(400)、夹取组件(500)和注塑组件(600);1. A fiber-reinforced structural component printing and injection molding compound manufacturing equipment, characterized in that it comprises a frame body (100), a driving component (200), a printing component (300), a conveying component (400), a clamping component (500) and Injection molding components (600); 所述驱动组件(200)设置在所述架体(100)上,所述打印组件(300)连接在所述驱动组件(200)的一动力输出端,所述驱动组件(200)能够驱动所述打印组件(300)沿着X轴方向运动和沿着Y轴方向运动;所述打印组件(300)能够打印热塑性材料(06)和连续纤维材料(07);The drive assembly (200) is disposed on the frame body (100), the printing assembly (300) is connected to a power output end of the drive assembly (200), and the drive assembly (200) is capable of driving all The printing assembly (300) moves along the X-axis direction and along the Y-axis direction; the printing assembly (300) is capable of printing thermoplastic materials (06) and continuous fiber materials (07); 所述输送组件(400)连接在所述驱动组件(200)的另一动力输出端,并设置在所述打印组件(300)的下方,所述驱动组件(200)能够驱动所述输送组件(400)沿着Z轴方向运动;所述夹取组件(500)连接在所述架体(100)上;所述注塑组件(600)设置在所述架体(100)的侧面。The conveying assembly (400) is connected to the other power output end of the driving assembly (200), and is arranged below the printing assembly (300), and the driving assembly (200) can drive the conveying assembly (200). 400) moves along the Z-axis direction; the clamping assembly (500) is connected to the frame body (100); the injection molding assembly (600) is arranged on the side of the frame body (100). 2.根据权利要求1所述的纤维增强结构件打印注塑复合制造设备,其特征在于,所述驱动组件(200)包括第一驱动件(201)、第二驱动件(202)和第三驱动件(203);2 . The printing and injection molding compound manufacturing equipment for fiber reinforced structural parts according to claim 1 , wherein the driving assembly ( 200 ) comprises a first driving part ( 201 ), a second driving part ( 202 ) and a third driving part pieces (203); 所述第一驱动件(201)设置在所述架体(100)上,所述第一驱动件(201)的输出端连接所述第二驱动件(202),所述第二驱动件(202)的输出端连接所述打印组件(300),所述第三驱动件(203)的输出端连接所述输送组件(400);The first driving member (201) is arranged on the frame body (100), the output end of the first driving member (201) is connected to the second driving member (202), and the second driving member ( The output end of 202) is connected to the printing assembly (300), and the output end of the third driving member (203) is connected to the conveying assembly (400); 所述第一驱动件(201)能够通过所述第二驱动件(202)带动所述打印组件(300)沿着X轴方向运动,所述第二驱动件(202)能够带动所述打印组件(300)沿着Y轴方向运动,所述第三驱动件(203)能够带动所述输送组件(400)沿着Z轴方向运动。The first driving member (201) can drive the printing assembly (300) to move along the X-axis direction through the second driving member (202), and the second driving member (202) can drive the printing assembly (300) moves along the Y-axis direction, and the third driving member (203) can drive the conveying assembly (400) to move along the Z-axis direction. 3.根据权利要求2所述的纤维增强结构件打印注塑复合制造设备,其特征在于,所述打印组件(300)包括驱动机构(301)、热塑性材料挤出机构(302)和连续纤维增强材料挤出机构(303);3 . The printing and injection molding compound manufacturing equipment for fiber reinforced structural parts according to claim 2 , wherein the printing assembly ( 300 ) comprises a driving mechanism ( 301 ), a thermoplastic material extrusion mechanism ( 302 ) and a continuous fiber reinforced material. 4 . Extrusion mechanism (303); 所述驱动机构(301)连接所述第二驱动件(202)的输出端,所述热塑性材料挤出机构(302)连接所述驱动机构(301)的第一输出端,所述连续纤维增强材料挤出机构(303)连接所述驱动机构(301)的第二输出端;The drive mechanism (301) is connected to the output end of the second drive member (202), the thermoplastic material extrusion mechanism (302) is connected to the first output end of the drive mechanism (301), and the continuous fiber reinforcement The material extrusion mechanism (303) is connected to the second output end of the driving mechanism (301); 所述驱动机构(301)能够带动所述热塑性材料挤出机构(302)、所述连续纤维增强材料挤出机构(303)沿着Z轴方向运动。The driving mechanism (301) can drive the thermoplastic material extrusion mechanism (302) and the continuous fiber reinforced material extrusion mechanism (303) to move along the Z-axis direction. 4.根据权利要求3所述的纤维增强结构件打印注塑复合制造设备,其特征在于,所述热塑性材料挤出机构(302)包括第一热塑性材料挤出机(304)、第一输送管(305)、第一加热器(306)、第一散热器(307)和第一喷头(308);4 . The printing and injection molding compound manufacturing equipment for fiber reinforced structural parts according to claim 3 , wherein the thermoplastic material extrusion mechanism ( 302 ) comprises a first thermoplastic material extruder ( 304 ), a first conveying pipe ( 4 . 305), a first heater (306), a first radiator (307) and a first spray head (308); 所述第一热塑性材料挤出机(304)连接所述驱动机构(301)的第一输出端,所述第一输送管(305)的输入端连接所述第一热塑性材料挤出机(304)的输出端,所述第一输送管(305)的输出端连接所述第一加热器(306),所述第一散热器(307)套接在所述第一输送管(305)的外部,所述第一喷头(308)连接所述第一加热器(306)的输出端。The first thermoplastic material extruder (304) is connected to the first output end of the driving mechanism (301), and the input end of the first conveying pipe (305) is connected to the first thermoplastic material extruder (304) ), the output end of the first conveying pipe (305) is connected to the first heater (306), and the first radiator (307) is sleeved on the first conveying pipe (305) Externally, the first spray head (308) is connected to the output end of the first heater (306). 5.根据权利要求3所述的纤维增强结构件打印注塑复合制造设备,其特征在于,所述连续纤维增强材料挤出机构(303)包括第二热塑性材料挤出机(309)、第二输送管(310)、第二散热器(311)、张紧器(312)、第三输送管(313)、第三散热器(314)、第二加热器(315)和第二喷头(316);5. The printing and injection molding compound manufacturing equipment for fiber-reinforced structural parts according to claim 3, characterized in that, the continuous fiber-reinforced material extrusion mechanism (303) comprises a second thermoplastic material extruder (309), a second conveyor Tube (310), Second Radiator (311), Tensioner (312), Third Delivery Tube (313), Third Radiator (314), Second Heater (315) and Second Spray Head (316) ; 所述第二热塑性材料挤出机(309)连接所述驱动机构(301)的第二输出端,所述第二输送管(310)的输入端连接所述第二热塑性材料挤出机(309)的输出端,所述第二散热器(311)套接在所述第二输送管(310)的外部;所述张紧器(312)能够调节进入第三输送管(313)的连续纤维材料(07)的张紧度,所述张紧器(312)设置在所述第三输送管(313)侧面,所述第三散热器(314)套接在所述第三输送管(313)的外部;The second thermoplastic material extruder (309) is connected to the second output end of the driving mechanism (301), and the input end of the second conveying pipe (310) is connected to the second thermoplastic material extruder (309) ), the second radiator (311) is sleeved on the outside of the second delivery pipe (310); the tensioner (312) can adjust the continuous fibers entering the third delivery pipe (313) The tension of the material (07), the tensioner (312) is arranged on the side of the third conveying pipe (313), and the third radiator (314) is sleeved on the third conveying pipe (313) ); 所述第二输送管(310)的输出端与所述第三输送管(313)的输出端均与所述第二加热器(315)的输入端连接,所述第二加热器(315)的输出端连接所述第二喷头(316)。The output end of the second conveying pipe (310) and the output end of the third conveying pipe (313) are both connected to the input end of the second heater (315), and the second heater (315) The output end is connected to the second spray head (316). 6.根据权利要求1所述的纤维增强结构件打印注塑复合制造设备,其特征在于,所述输送组件(400)包括滑轨(401)、成型平台(402)和第四驱动件(403);6. The printing and injection molding compound manufacturing equipment for fiber-reinforced structural parts according to claim 1, wherein the conveying assembly (400) comprises a sliding rail (401), a forming platform (402) and a fourth driving member (403) ; 所述滑轨(401)连接在所述第三驱动件(203)的输出端,所述成型平台(402)滑动连接在所述滑轨(401)上,所述第四驱动件(403)设置在所述第三驱动件(203)的输出端,所述第四驱动件(403)动力输出端连接所述成型平台(402)。The sliding rail (401) is connected to the output end of the third driving member (203), the forming platform (402) is slidably connected to the sliding rail (401), and the fourth driving member (403) It is arranged at the output end of the third driving member (203), and the power output end of the fourth driving member (403) is connected to the forming platform (402). 7.根据权利要求1所述的纤维增强结构件打印注塑复合制造设备,其特征在于,所述夹取组件(500)包括第五驱动件(501)和机械爪(502);7. The printing and injection molding compound manufacturing equipment for fiber-reinforced structural parts according to claim 1, wherein the clamping assembly (500) comprises a fifth driving member (501) and a mechanical claw (502); 所述第五驱动件(501)连接在所述架体(100)的侧壁,所述机械爪(502)连接所述第五驱动件(501)的输出端。The fifth driving member (501) is connected to the side wall of the frame body (100), and the mechanical claw (502) is connected to the output end of the fifth driving member (501). 8.根据权利要求6所述的纤维增强结构件打印注塑复合制造设备,其特征在于,所述注塑组件(600)包括旋转架(601)、注塑机(602)、破碎机(603)、混合机(604)和第三加热器(605);8 . The printing and injection molding compound manufacturing equipment for fiber-reinforced structural parts according to claim 6 , wherein the injection molding component ( 600 ) comprises a rotating frame ( 601 ), an injection molding machine ( 602 ), a crusher ( 603 ), a mixing machine (604) and a third heater (605); 所述旋转架(601)连接在所述架体(100)的侧面,所述注塑机(602)连接在所述旋转架(601)上;所述破碎机(603)设置在所述混合机(604)输入端上方,所述混合机(604)的输出端连接所述注塑机(602)的输入端;所述第三加热器(605)连接在所述注塑机(602)上,所述注塑机(602)的注塑头(606)设置在所述成型平台(402)的上方。The rotating frame (601) is connected to the side of the frame body (100), the injection molding machine (602) is connected to the rotating frame (601); the crusher (603) is arranged on the mixer (604) Above the input end, the output end of the mixer (604) is connected to the input end of the injection molding machine (602); the third heater (605) is connected to the injection molding machine (602), so The injection head (606) of the injection molding machine (602) is arranged above the molding platform (402).
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