CN110873080A - A hydraulically controlled reciprocating supercharger - Google Patents
A hydraulically controlled reciprocating supercharger Download PDFInfo
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- CN110873080A CN110873080A CN201811009724.7A CN201811009724A CN110873080A CN 110873080 A CN110873080 A CN 110873080A CN 201811009724 A CN201811009724 A CN 201811009724A CN 110873080 A CN110873080 A CN 110873080A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B3/00—Intensifiers or fluid-pressure converters, e.g. pressure exchangers; Conveying pressure from one fluid system to another, without contact between the fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1428—Cylinders
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- Engineering & Computer Science (AREA)
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- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种液压增压器,特别涉及一种液控往复式增压器。The invention relates to a hydraulic supercharger, in particular to a hydraulically controlled reciprocating supercharger.
背景技术Background technique
目前市场上所使用的液压增压器主要为传统单缸增压器和双向往复增压器。现有的往复式增压器多匹配电磁换向阀进行换向,但电磁换向阀流量小,换向频率低,导致输出压力的稳定性差,只能进行小流量、低压增压。中国专利ZL201520640556.7公开的超高压增压器和ZL201720584115.9公开的一种往复式增压器,两者均实现了液控换向,可进行超高压增压的同时也能保证较大流量,但换向结构较为复杂,在匹配一些较为小型的设备时成本劣势凸显,且复杂的结构带来了更多的漏点和更高的故障率。The hydraulic superchargers currently used in the market are mainly traditional single-cylinder superchargers and bidirectional reciprocating superchargers. Existing reciprocating superchargers are mostly matched with electromagnetic reversing valves for reversing, but the electromagnetic reversing valve has a small flow rate and low reversing frequency, resulting in poor stability of the output pressure, and only small flow and low pressure boosting can be performed. The ultra-high pressure supercharger disclosed in Chinese patent ZL201520640556.7 and a reciprocating supercharger disclosed in ZL201720584115.9, both of which realize hydraulic control reversal, can carry out ultra-high pressure supercharging and can also ensure a large flow rate , but the commutation structure is more complex, and the cost disadvantage is prominent when matching some smaller equipment, and the complex structure brings more leakage points and higher failure rates.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供一种液控往复式增压器。In view of the deficiencies of the prior art, the present invention provides a hydraulically controlled reciprocating supercharger.
本发明采用的技术方案是:一种液控往复式增压器,包括往复式增压缸和匹配的液控换向阀,所述增压缸包括缸体以及缸体内部设置的活塞、活塞两端的左、右活塞杆,所述缸体包括中间的活塞缸和两端的左、右增压缸,活塞与缸体之间形成左、右活塞腔,左活塞杆与缸体之间形成左增压腔,右活塞杆与缸体之间形成右增压腔,液控换向阀A、B口分别连接所述增压缸左右活塞腔,所述缸体开左、右控制口,所述左、右控制口分别连接所述液控换向阀左、右先导口,所述左、右控制口设置于增压缸缸壁。The technical scheme adopted in the present invention is: a hydraulically controlled reciprocating supercharger, comprising a reciprocating booster cylinder and a matching hydraulically controlled reversing valve, wherein the booster cylinder includes a cylinder body and a piston and a piston arranged inside the cylinder body. Left and right piston rods at both ends, the cylinder body includes a middle piston cylinder and left and right booster cylinders at both ends, the left and right piston chambers are formed between the piston and the cylinder body, and the left and right piston cavities are formed between the left piston rod and the cylinder body. Pressurizing chamber, a right pressurizing chamber is formed between the right piston rod and the cylinder body, the hydraulic control reversing valve A and B ports are respectively connected to the left and right piston chambers of the pressurizing cylinder, and the cylinder body opens the left and right control ports, so The left and right control ports are respectively connected to the left and right pilot ports of the hydraulic control reversing valve, and the left and right control ports are arranged on the cylinder wall of the booster cylinder.
所述的一种液控往复式增压器,其特征是:所述左控制口连接第一液控单向阀和第二液控单向阀先导口,所述右控制口连接第二液控单向阀和第一液控单向阀先导口。The hydraulic pressure reciprocating supercharger is characterized in that: the left control port is connected to the pilot port of the first hydraulic control check valve and the second hydraulic control check valve, and the right control port is connected to the second hydraulic control port. Control check valve and pilot port of the first hydraulic control check valve.
所述的一种液控往复式增压器,其特征是:所述左控制口连接左溢流阀,所述右控制口连接右溢流阀。The hydraulic control reciprocating supercharger is characterized in that: the left control port is connected to the left overflow valve, and the right control port is connected to the right overflow valve.
本发明通过将控制口设置于左、右增压缸体,并且进一步减小了所用零件的数量,在实现液控换向的同时降低成本和故障率。By arranging the control ports on the left and right pressurizing cylinders, the present invention further reduces the number of parts used, thereby reducing costs and failure rates while realizing hydraulically controlled commutation.
附图说明Description of drawings
图1为本发明状态一结构示意图;Fig. 1 is the structural representation of state one of the present invention;
图2为本发明状态二结构示意图。FIG. 2 is a schematic structural diagram of the second state of the present invention.
图中:1-缸体,2-活塞,3-左活塞杆,4-右活塞杆,6-左活塞腔,7-右活塞腔,8-左增压腔,9-右增压腔,10-液控换向阀,11-活塞缸,12-左增压缸,13-右增压缸,14-左溢流阀,15-右溢流阀,16-左控制口,17-右控制口,18-第一液控单向阀,19-第二液控单向阀。In the picture: 1-cylinder, 2-piston, 3-left piston rod, 4-right piston rod, 6-left piston chamber, 7-right piston chamber, 8-left booster chamber, 9-right booster chamber, 10-hydraulic control reversing valve, 11-piston cylinder, 12-left booster cylinder, 13-right booster cylinder, 14-left relief valve, 15-right relief valve, 16-left control port, 17-right Control port, 18-first hydraulic control check valve, 19-second hydraulic control check valve.
具体实施方式Detailed ways
如图1所示,一种液控往复式增压器,包括往复式增压缸,电磁换向阀10,左溢流阀14,右溢流阀15。往复式增压缸包括缸体1,缸体由中间的活塞缸11和两端的左增压缸12和右增压缸13组成,活塞2设置于活塞缸11内,左活塞杆3设置于左增压腔内,右活塞杆4设置于右增压缸13内,活塞2与活塞缸11之间形成左活塞腔6和右活塞腔7,左活塞杆3与左增压缸12之间形成左增压腔8,右活塞杆4与右增压缸13之间形成右增压腔9。As shown in FIG. 1 , a hydraulically controlled reciprocating supercharger includes a reciprocating supercharging cylinder, an
液控换向阀10为二位四通液控换向阀,P口连接低压管路p,T口连接回油管路,A口与左活塞腔6连接,B口与右活塞腔7连接。The hydraulic
左增压缸12开左控制口16,右增压缸13开右控制口17,左控制口16连接液控换向阀10左侧先导口、左溢流阀14、第一液控单向阀18和第二液控单向阀19先导口,右控制口17连接液控换向阀10右侧先导口、右溢流阀15、第二液控单向阀19和第一液控单向阀18先导口,左溢流阀14、右溢流阀15、第一液控单向阀18、第二液控单向阀19连接泄油管路X。The
如图1,当增压器工作时,第一液控单向阀先导口无压力,第一液控单向阀关闭,低压油路p中压力油通过左增压腔、左控制口进入液控换向阀左侧先导口和第二液控单向阀先导口,第二液控单向阀打开,液控换向阀右侧先导口通过第二液控单向阀与泄油管路X连接,液控换向阀阀芯处于左位,P口与B口通,T口与A口通,低压油路中压力油通过液控换向阀进入右增压腔,推动活塞向左移动,左活塞腔通过液控换向阀A口、T口回油,左增压腔增压。As shown in Figure 1, when the supercharger is working, the pilot port of the first hydraulic control check valve has no pressure, the first hydraulic control check valve is closed, and the pressure oil in the low pressure oil circuit p enters the liquid through the left boost chamber and the left control port. The pilot port on the left side of the directional control valve and the pilot port of the second hydraulic control check valve, the second hydraulic control check valve is opened, and the pilot port on the right side of the hydraulic control directional valve passes through the second hydraulic control check valve and the oil drain line X Connected, the spool of the hydraulic control reversing valve is in the left position, the P port is connected to the B port, and the T port is connected to the A port. The pressure oil in the low pressure oil circuit enters the right pressurizing chamber through the hydraulic control reversing valve, and pushes the piston to move to the left. , the left piston chamber returns oil through the hydraulic control reversing valve A port and T port, and the left boost chamber is pressurized.
当增压器活塞杆运动之如图2所在位置时,左控制口与左增压缸断开,右控制口与右增压腔连通,第二液控单向阀先导口压力减小,第二液控单向阀关闭,低压油路p中压力油通过右增压腔、右控制口进入液控换向阀右侧先导口和第一液控单向阀先导口,第一液控单向阀打开,液控换向阀左侧先导口通过第一液控单向阀与泄油管路X连接,液控换向阀阀芯处于右位,P口与A口通,T口与B口通,低压油路中压力油通过液控换向阀进入左增压腔,推动活塞向右移动,右活塞腔通过B口、T口回油,右增压腔增压,如此不断往复,持续增压。When the piston rod of the supercharger moves to the position shown in Figure 2, the left control port is disconnected from the left supercharging cylinder, the right control port is connected with the right supercharging chamber, the pressure of the pilot port of the second hydraulic control check valve decreases, and the first The second hydraulic control check valve is closed, and the pressure oil in the low pressure oil circuit p enters the right pilot port of the hydraulic control reversing valve and the pilot port of the first hydraulic control check valve through the right booster chamber and the right control port. The direction valve is opened, the pilot port on the left side of the hydraulic control reversing valve is connected to the oil drain line X through the first hydraulic control check valve, the spool of the hydraulic control reversing valve is in the right position, the P port is connected to the A port, and the T port and the B port are connected. The port is connected, the pressure oil in the low-pressure oil circuit enters the left boost chamber through the hydraulic control reversing valve, pushes the piston to move to the right, the right piston chamber returns oil through the B port and the T port, and the right boost chamber is pressurized, and so on and so forth. Continuous pressurization.
左、右溢流阀的作用在于保护液控换向阀不被高压冲击,亦可去掉,左、右控制口的具体位置由设备工作参数而定。The function of the left and right relief valves is to protect the hydraulic control reversing valve from being impacted by high pressure, and it can also be removed. The specific positions of the left and right control ports are determined by the working parameters of the equipment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811009724.7A CN110873080A (en) | 2018-08-31 | 2018-08-31 | A hydraulically controlled reciprocating supercharger |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114060329A (en) * | 2020-08-04 | 2022-02-18 | 费斯托(中国)自动化制造有限公司 | Pneumatic booster |
| CN114412848A (en) * | 2021-12-20 | 2022-04-29 | 郑州磨料磨具磨削研究所有限公司 | Hydraulic control reciprocating supercharger with piston signaling port |
| CN115030878A (en) * | 2022-06-22 | 2022-09-09 | 中国重型机械研究院股份公司 | Ultrahigh pressure liquid continuous output method and device with pressure of more than or equal to 1000MPa |
| CN117043474A (en) * | 2021-03-31 | 2023-11-10 | 伊格尔工业股份有限公司 | fluid circuit |
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| CN208749694U (en) * | 2018-08-31 | 2019-04-16 | 郑州浩普液压设备有限公司 | A kind of hydraulic control reciprocating-type supercharger |
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| JP2001289154A (en) * | 2000-04-11 | 2001-10-19 | Kosmek Ltd | Booster pump |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114060329A (en) * | 2020-08-04 | 2022-02-18 | 费斯托(中国)自动化制造有限公司 | Pneumatic booster |
| CN117043474A (en) * | 2021-03-31 | 2023-11-10 | 伊格尔工业股份有限公司 | fluid circuit |
| CN114412848A (en) * | 2021-12-20 | 2022-04-29 | 郑州磨料磨具磨削研究所有限公司 | Hydraulic control reciprocating supercharger with piston signaling port |
| CN114412848B (en) * | 2021-12-20 | 2024-02-23 | 精工锐意科技(河南)有限公司 | Hydraulic control reciprocating supercharger with piston signaling port |
| CN115030878A (en) * | 2022-06-22 | 2022-09-09 | 中国重型机械研究院股份公司 | Ultrahigh pressure liquid continuous output method and device with pressure of more than or equal to 1000MPa |
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Application publication date: 20200310 |