CN110867317A - Transformer oil tank edge shaping tool - Google Patents

Transformer oil tank edge shaping tool Download PDF

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Publication number
CN110867317A
CN110867317A CN201911230762.XA CN201911230762A CN110867317A CN 110867317 A CN110867317 A CN 110867317A CN 201911230762 A CN201911230762 A CN 201911230762A CN 110867317 A CN110867317 A CN 110867317A
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plate
welded
bottom plate
steel
transformer
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马健
王连鹏
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Wujiang Transformer Co Ltd
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Wujiang Transformer Co Ltd
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Priority to CN201911230762.XA priority Critical patent/CN110867317A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/10Liquid cooling
    • H01F27/12Oil cooling
    • H01F27/14Expansion chambers; Oil conservators; Gas cushions; Arrangements for purifying, drying, or filling

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Housings And Mounting Of Transformers (AREA)

Abstract

本发明涉及电力设备制造技术领域,具体地说,是一种变压器油箱箱沿整形工装,包括采用钢板制成的底板,底板的上侧焊接有钢板制成的顶板,底板的下侧焊接有钢板制成的支撑板,支撑板与底板之间不垂直,支撑板的另一端焊接有钢板制成的平板,底板远离顶板的一侧焊接有销钉,工装上两个销钉插入变压器油箱箱沿螺栓孔,变压器油箱箱壁与工装之间用支撑块撑紧,利用液压油缸顶紧变压器油箱箱盖,将变压器油箱箱沿往外拉,当孔位对正后,穿入螺栓固定。

Figure 201911230762

The invention relates to the technical field of power equipment manufacturing, in particular to a shaping tool for a transformer oil tank, comprising a bottom plate made of steel plates, a top plate made of steel plates is welded on the upper side of the bottom plate, and a steel plate is welded on the lower side of the bottom plate The support plate is made, the support plate and the bottom plate are not vertical, the other end of the support plate is welded with a flat plate made of steel plate, the side of the bottom plate away from the top plate is welded with pins, and the two pins on the tooling are inserted into the transformer tank along the bolt holes , Use the support block between the transformer tank wall and the tooling, use the hydraulic cylinder to tighten the transformer tank cover, and pull the transformer tank along the outside. When the holes are aligned, insert the bolts to fix it.

Figure 201911230762

Description

变压器油箱箱沿整形工装Transformer oil tank along the shaping tooling

技术领域technical field

本发明涉及电力设备制造技术领域,具体地说,是一种变压器油箱箱沿整形工装。The invention relates to the technical field of electric equipment manufacturing, in particular to a shaping tool for the edge of a transformer oil tank.

背景技术Background technique

变压器是利用电磁感应的原理来改变交流电压的装置,主要构件是初级线圈、次级线圈和铁芯(磁芯)。主要功能有:电压变换、电流变换、阻抗变换、隔离、稳压(磁饱和变压器)等。按用途可以分为:电力变压器和特殊变压器(电炉变、整流变、工频试验变压器、调压器、矿用变、音频变压器、中频变压器、高频变压器、冲击变压器、仪用变压器、电子变压器、电抗器、互感器等)。A transformer is a device that uses the principle of electromagnetic induction to change the AC voltage. The main components are the primary coil, the secondary coil and the iron core (magnetic core). The main functions are: voltage transformation, current transformation, impedance transformation, isolation, voltage regulation (magnetic saturation transformer), etc. According to the purpose, it can be divided into: power transformers and special transformers (electric furnace transformers, rectifier transformers, power frequency test transformers, voltage regulators, mining transformers, audio transformers, intermediate frequency transformers, high frequency transformers, impact transformers, instrument transformers, electronic transformers , reactors, transformers, etc.).

大型变压器筒式油箱,质量重,起吊后箱沿受到挤压向内应力,极易使箱沿发生变形,导致原本箱沿与箱盖配钻的螺栓孔对不上。虽然制造过程中对箱沿进行支撑,但油箱经过多次的起吊、翻转,当拆除支撑时,箱沿还是存在一定的变形,直接影响到后续的装配工作。Large transformer barrel type oil tank is heavy in weight. After lifting, the edge of the box is squeezed inwardly, which is easy to deform the edge of the box, resulting in the original box edge and the bolt holes drilled in the cover do not match. Although the box edge is supported during the manufacturing process, the fuel tank has been lifted and turned over many times. When the support is removed, the box edge still has a certain deformation, which directly affects the subsequent assembly work.

发明内容SUMMARY OF THE INVENTION

为了解决上述技术问题,本发明披露了一种变压器油箱箱沿整形工装,具体技术方案如下:一种变压器油箱箱沿整形工装,包括采用钢板制成的底板,底板的上侧焊接有钢板制成的顶板,底板的下侧焊接有钢板制成的支撑板,支撑板与底板之间不垂直,支撑板的另一端焊接有钢板制成的平板,底板远离顶板的一侧焊接有销钉。In order to solve the above-mentioned technical problems, the present invention discloses a shaping tool for the edge of a transformer oil tank. The bottom side of the bottom plate is welded with a support plate made of steel plate, the support plate is not perpendicular to the bottom plate, the other end of the support plate is welded with a flat plate made of steel plate, and the side of the bottom plate away from the top plate is welded with pins.

在上述技术方案中,工装上两个销钉插入变压器油箱箱沿螺栓孔,变压器油箱箱壁与工装之间用支撑块撑紧,利用液压油缸顶紧变压器油箱箱盖,将变压器油箱箱沿往外拉,当孔位对正后,穿入螺栓固定。In the above technical solution, two pins are inserted on the tooling into the bolt holes along the transformer tank, the wall of the transformer tank and the tooling are supported by a support block, the hydraulic cylinder is used to tighten the transformer tank cover, and the transformer tank is pulled out along the edge. , when the holes are aligned, insert the bolts to fix it.

本发明的进一步改进,还包括把手,把手焊接在底板靠近顶板的外侧,把手的设置不但可以用来提携工装,工装在使用时也可以起到助力和固定的作用。The further improvement of the present invention also includes a handle, which is welded on the outer side of the bottom plate close to the top plate.

本发明的进一步改进,顶板与底板之间还焊接有加强筋,加强筋使用钢筋制成,加强筋的一端焊接在顶板的上部另一端焊接在底板靠近把手的部分,加强筋的设置使得整个工装更加坚固。In a further improvement of the present invention, reinforcing ribs are welded between the top plate and the bottom plate. The reinforcing ribs are made of steel bars. One end of the reinforcing ribs is welded to the upper part of the top plate and the other end is welded to the part of the bottom plate close to the handle. more solid.

本发明的进一步改进,还包括钢板制成的加强板,加强板的厚度大于底板的厚度,加强板焊接在底板的下部。The further improvement of the present invention also includes a reinforcing plate made of steel plate, the thickness of the reinforcing plate is greater than that of the bottom plate, and the reinforcing plate is welded on the lower part of the bottom plate.

本发明的有益效果:由于变压器油箱箱沿与箱盖配钻螺栓孔单边尺寸只预留2mm,箱沿稍有变形螺栓就穿不进,能有效解决因箱沿变形螺栓对装不上的问题。The beneficial effects of the present invention are: because the unilateral size of the bolt holes drilled along the tank edge of the transformer oil tank and the box cover is only reserved for 2mm, the bolts cannot be penetrated if the tank edge is slightly deformed, which can effectively solve the problem that the bolts cannot be installed due to the deformation of the tank edge. question.

附图说明Description of drawings

图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图2是图1的侧视图。FIG. 2 is a side view of FIG. 1 .

图3是本发明工作状态示意图。Figure 3 is a schematic diagram of the working state of the present invention.

图中,1-顶板,2-加强筋,3-销钉,4-底板,5-把手,6-加强板,7-支撑板,8-平板。In the figure, 1-top plate, 2-reinforcing rib, 3-pin, 4-bottom plate, 5-handle, 6-reinforcing plate, 7-support plate, 8-plate.

具体实施方式Detailed ways

为了加深对本发明的理解,下面将结合附图和实施例对本发明做进一步详细描述,该实施例仅用于解释本发明,并不对本发明的保护范围构成限定。In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The embodiments are only used to explain the present invention and do not limit the protection scope of the present invention.

实施例:如图1和图2所示,一种变压器油箱箱沿整形工装,一种变压器油箱箱沿整形工装,包括采用钢板制成的底板4,底板4的上侧焊接有钢板制成的顶板1,底板4的下侧焊接有钢板制成的支撑板7,支撑板7与底板4之间不垂直,支撑板7的另一端焊接有钢板制成的平板8,底板4远离顶板1的一侧焊接有销钉3,还包括把手5,把手5焊接在底板4靠近顶板1的外侧,把手5的设置不但可以用来提携工装,工装在使用时也可以起到助力和固定的作用,顶板1与底板4之间还焊接有加强筋2,加强筋2使用钢筋制成,加强筋2的一端焊接在顶板1的上部另一端焊接在底板4靠近把手5的部分,还包括钢板制成的加强板6,加强板6的厚度大于底板4的厚度,加强板6焊接在底板4的下部。Embodiment: As shown in Figure 1 and Figure 2, a transformer oil tank along the shaping tooling, a transformer oil tank along the shaping tooling, including a base plate 4 made of steel, the upper side of the base plate 4 is welded with a steel plate. The top plate 1, the lower side of the bottom plate 4 is welded with a support plate 7 made of steel plates, the support plate 7 and the bottom plate 4 are not perpendicular, and the other end of the support plate 7 is welded with a flat plate 8 made of steel plates, and the bottom plate 4 is far from the top plate 1. A pin 3 is welded on one side, and a handle 5 is also welded. The handle 5 is welded on the outer side of the bottom plate 4 close to the top plate 1. The setting of the handle 5 can not only be used to carry the tooling, but also can play a role in assisting and fixing the tooling during use. A reinforcing rib 2 is also welded between 1 and the bottom plate 4. The reinforcing rib 2 is made of steel bars. One end of the reinforcing rib 2 is welded to the upper part of the top plate 1 and the other end is welded to the part of the bottom plate 4 near the handle 5. The reinforcing plate 6, the thickness of the reinforcing plate 6 is greater than the thickness of the bottom plate 4, and the reinforcing plate 6 is welded to the lower part of the bottom plate 4.

如图3所示,实施例的工作原理:工装上两个销钉3插入变压器油箱箱沿螺栓孔,变压器油箱箱壁与工装之间用支撑块撑紧,利用液压油缸顶紧变压器油箱箱盖,将变压器油箱箱沿往外拉,当孔位对正后,穿入螺栓固定。As shown in Figure 3, the working principle of the embodiment: two pins 3 are inserted into the transformer tank along the bolt holes on the tooling, the wall of the transformer tank and the tooling are supported by a support block, and the transformer tank cover is tightened by a hydraulic cylinder, Pull out the edge of the transformer tank, and when the holes are aligned, insert the bolts to fix it.

以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1.一种变压器油箱箱沿整形工装,其特征在于,包括采用钢板制成的底板,所述底板的上侧焊接有钢板制成的顶板,所述底板的下侧焊接有钢板制成的支撑板,所述支撑板与所述底板之间不垂直,所述支撑板的另一端焊接有钢板制成的平板,所述底板远离顶板的一侧焊接有销钉。1. a transformer oil tank along the shaping tooling, is characterized in that, comprises the base plate that adopts steel plate to make, the upper side of described base plate is welded with the top plate made of steel plate, and the lower side of described base plate is welded with the support made of steel plate The support plate is not perpendicular to the bottom plate, the other end of the support plate is welded with a flat plate made of steel plate, and the side of the bottom plate away from the top plate is welded with pins. 2.根据权利要求1所述的变压器油箱箱沿整形工装,其特征在于,还包括把手,所述把手焊接在所述底板靠近所述顶板的外侧。2 . The transformer tank edge shaping tool according to claim 1 , further comprising a handle, and the handle is welded on the outer side of the bottom plate close to the top plate. 3 . 3.根据权利要求2所述的变压器油箱箱沿整形工装,其特征在于,所述顶板与所述底板之间还焊接有加强筋,所述加强筋使用钢筋制成,所述加强筋的一端焊接在所述顶板的上部另一端焊接在所述底板靠近所述把手的部分。3 . The transformer tank edge shaping tool according to claim 2 , wherein a reinforcing rib is welded between the top plate and the bottom plate, and the reinforcing rib is made of steel, and one end of the reinforcing rib is reinforced. 4 . The other end welded to the upper part of the top plate is welded to the part of the bottom plate close to the handle. 4.根据权利要求1-3任一项所述的变压器油箱箱沿整形工装,其特征在于,还包括钢板制成的加强板,所述加强板的厚度大于所述底板的厚度,所述加强板焊接在所述底板的下部。4. The transformer tank edge shaping tool according to any one of claims 1-3, characterized in that, further comprising a reinforcing plate made of steel plate, the thickness of the reinforcing plate is greater than the thickness of the bottom plate, and the reinforcing plate is The plate is welded to the lower part of the base plate.
CN201911230762.XA 2019-12-05 2019-12-05 Transformer oil tank edge shaping tool Pending CN110867317A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116690457A (en) * 2023-06-12 2023-09-05 保定天威保变电气股份有限公司 Large-scale transformer tank edge deformation adjusting tool and adjusting method thereof
CN117340815A (en) * 2023-11-21 2024-01-05 常州西电变压器有限责任公司 A method and compression tooling for fastening bolts along the edge of a transformer oil tank

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02117112A (en) * 1988-10-27 1990-05-01 Daihen Corp Manufacture of transformer tank
CN101937756A (en) * 2010-09-13 2011-01-05 保定天威集团有限公司 Transformer box edge adjustment tool
CN202905454U (en) * 2012-11-23 2013-04-24 保定天威集团有限公司 Assembly correcting device
CN203617126U (en) * 2013-12-24 2014-05-28 天威保变(秦皇岛)变压器有限公司 Transformer oil tank edge regulating fixture
CN105742045A (en) * 2014-12-09 2016-07-06 特变电工沈阳变压器集团有限公司 Tank rim correction device and correction method of transformer tank
CN210606947U (en) * 2019-12-05 2020-05-22 吴江变压器有限公司 Transformer oil tank edge shaping tool

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02117112A (en) * 1988-10-27 1990-05-01 Daihen Corp Manufacture of transformer tank
CN101937756A (en) * 2010-09-13 2011-01-05 保定天威集团有限公司 Transformer box edge adjustment tool
CN202905454U (en) * 2012-11-23 2013-04-24 保定天威集团有限公司 Assembly correcting device
CN203617126U (en) * 2013-12-24 2014-05-28 天威保变(秦皇岛)变压器有限公司 Transformer oil tank edge regulating fixture
CN105742045A (en) * 2014-12-09 2016-07-06 特变电工沈阳变压器集团有限公司 Tank rim correction device and correction method of transformer tank
CN210606947U (en) * 2019-12-05 2020-05-22 吴江变压器有限公司 Transformer oil tank edge shaping tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116690457A (en) * 2023-06-12 2023-09-05 保定天威保变电气股份有限公司 Large-scale transformer tank edge deformation adjusting tool and adjusting method thereof
CN117340815A (en) * 2023-11-21 2024-01-05 常州西电变压器有限责任公司 A method and compression tooling for fastening bolts along the edge of a transformer oil tank

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Application publication date: 20200306