CN110863844A - Support equipment for tunnel construction - Google Patents
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- CN110863844A CN110863844A CN201911107539.6A CN201911107539A CN110863844A CN 110863844 A CN110863844 A CN 110863844A CN 201911107539 A CN201911107539 A CN 201911107539A CN 110863844 A CN110863844 A CN 110863844A
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- 238000009434 installation Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/18—Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/18—Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
- E21D11/22—Clamps or other yieldable means for interconnecting adjacent arch members either rigidly, or allowing arch member parts to slide when subjected to excessive pressure
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Abstract
本发明公开一种用于隧道施工的支撑设备,属于隧道施工技术领域,本发明的装置包括:支撑构件,处理组件,用于支撑构件连接形成拱形支撑结构,且形成的拱形支撑结构相邻面通过贴合基板连接,贴合撑板组件,插接于处理组件上且与施工面接触,其中,处理组件包括立方箱体结构的基体,基体中心处开设有与贴合撑板组件插接配合的第一装配通孔,基体两对应侧面卡接有半接套体,本发明实现了支撑设备对支撑面形成有效支撑且可自调节与支撑面的贴合度,改善隧道支护结构受力,解决支撑出现悬空点的问题,保证隧道施工安全。
The invention discloses a support device for tunnel construction, belonging to the technical field of tunnel construction. The device of the invention comprises: a support member and a processing component, which are used for connecting the support members to form an arched support structure, and the formed arched support structure is similar to The adjacent surfaces are connected by the laminating substrate, the supporting plate assembly is attached, and the processing assembly is inserted on the processing assembly and is in contact with the construction surface, wherein the processing assembly includes a base body of a cubic box structure, and a center of the base body is provided with a plug-in socket for the laminating plate assembly. The first assembly through hole is connected and matched, and the two corresponding sides of the base body are clamped with half-joint sleeve bodies. The present invention realizes that the support equipment forms an effective support for the support surface and can self-adjust the fit with the support surface, thereby improving the tunnel support structure. Force, solve the problem of dangling points in the support, and ensure the safety of tunnel construction.
Description
技术领域technical field
本发明涉及隧道施工技术领域,更具体地,涉及一种用于隧道施工的支撑设备。The invention relates to the technical field of tunnel construction, and more particularly, to a support device for tunnel construction.
背景技术Background technique
目前,针对隧道施工时,因为其特殊性,需要针对施工的隧道予以支撑,以确保施工过程中的安全性,确保万无一失。一般在隧道施工过程中,是通过边施工编打桩支撑的方式,然后铺设支撑管道之类,这种铺设管道予以支撑的方式,实施过程中较为麻烦,特别是过程中因为隧道较长时,施工就存在一定的困难,从而造成隧道施工的难度。At present, due to the particularity of tunnel construction, it is necessary to support the tunnel under construction to ensure the safety during the construction process and ensure foolproofness. Generally, in the process of tunnel construction, the method of piling and driving support through side construction, and then laying supporting pipes, etc., this method of laying pipes for support is more troublesome in the implementation process, especially when the tunnel is long in the process, the construction There are certain difficulties, resulting in the difficulty of tunnel construction.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于隧道施工的支撑设备,实现支撑设备对支撑面形成有效支撑且可自调节与支撑面的贴合度,改善隧道支护结构受力,解决支撑出现悬空点的问题,保证隧道施工安全。The purpose of the present invention is to provide a support device for tunnel construction, which can effectively support the support surface and can self-adjust the fit with the support surface, improve the stress of the tunnel support structure, and solve the problem of hanging points in the support. to ensure the safety of tunnel construction.
本发明为实现上述目的所采取的技术方案为:用于隧道施工的支撑设备,包括:支撑构件,处理组件,用于支撑构件连接形成拱形支撑结构,且形成的拱形支撑结构相邻面通过贴合基板连接,贴合撑板组件,插接于处理组件上且与施工面接触,其中,处理组件包括立方箱体结构的基体,基体中心处开设有与贴合撑板组件插接配合的第一装配通孔,基体两对应侧面卡接有半接套体,半接套体具有与基体侧面对应的贴合侧面,该贴合侧面上下端连接有与基体上下端面贴合的包裹面,且包裹面上开设有第三装配通孔,基体上下表面开设有与第三装配通孔对应的第二装配通孔,半接套体的贴合侧面具有至少两对相邻设置的紧固基板,紧固基板之间存留插接支撑结构件的间隙,且紧固基板与插接的支撑结构件上开设有对应的螺纹连接孔和张紧调节槽。半接套体上部的包裹面上开设有与第一装配通孔孔径对应的第一装配槽口。The technical solution adopted by the present invention to achieve the above object is: a support device for tunnel construction, comprising: a support member and a processing assembly for connecting the support members to form an arched support structure, and the adjacent surfaces of the formed arched support structure Connected by laminating substrates, laminating support plate components, plugged on the processing components and in contact with the construction surface, wherein the processing components include a base body with a cubic box structure, and the center of the base body is provided with a plug-fit support plate assembly. The first assembly through hole of the base body, the two corresponding sides of the base body are clamped with a half-sleeve body, and the half-sleeve body has a fitting side surface corresponding to the side surface of the base body, and the upper and lower ends of the fitting side surface are connected with the upper and lower end surfaces of the base body. , and a third assembly through hole is opened on the wrapping surface, a second assembly through hole corresponding to the third assembly through hole is opened on the upper and lower surfaces of the base body, and the fitting side of the half-joint sleeve body has at least two pairs of adjacently arranged fastening holes For the base plate, there is a gap for inserting the support structure between the fastened base plates, and corresponding screw connection holes and tension adjustment grooves are formed on the fixed base plate and the inserted support structure. A first assembly notch corresponding to the diameter of the first assembly through hole is opened on the wrapping surface of the upper part of the half sleeve body.
本发明所选用的支撑构件为工字型型材,并将其部分折弯处理构成拱门形结构,一体式拱门结构的工字型型材需要特别定制不利于隧道施工中的快速架设支撑设备对隧道掌子面的支撑,并通过贴合基板来连接相邻的拱形支撑结构的方式行驶支撑架体,即本发明的支撑设备,可实现在隧道内快速架设支撑设备,相比较于现有的隧道施工支撑设备,本发明可实现对现有型材通过处理组件快速组装成拱形支撑结构,有效缩短施工反应时间,在利用处理组件对工字型型材两端部相连接时,利用半接套体来套接处理组件的基件的方式可实现在半接套与基件侧面放置调节块来调整半接套体的贴合侧面与基件侧面的倾斜度来实现对折弯的工字型型材的快速连接,避免工字型型材折弯段面与基体侧面存在间隙的问题,也无需特别定制折弯的基体,可满足不同的安装需求,在固定完成的支撑架体上设置贴合夹板以及贴合撑板组件来对支撑掌子面以及隧道侧面的形成有效面支撑,降低隧道开挖后低强度的岩石产生剪切位移的几率,同时阻止隧道开挖的岩层的塑性区的扩展和位移量的增长,且可根据合夹板以及贴合撑板组件与隧道岩层接触面自调节与支撑面的贴合度,改善隧道施工的支撑设备结构受力,有效防止支撑出现悬空点的问题出现。The selected support member of the present invention is an I-shaped profile, and its part is bent to form an arch-shaped structure. The I-shaped profile of the integrated arch structure needs to be specially customized, which is not conducive to the rapid erection of the supporting equipment in the tunnel construction. The supporting frame is supported by the sub-surface, and the supporting frame body is driven by attaching the substrate to connect the adjacent arch-shaped supporting structure, that is, the supporting device of the present invention can realize the rapid erection of the supporting device in the tunnel, compared with the existing tunnel. Construction support equipment, the present invention can realize the rapid assembly of the existing profiles into an arched support structure through the processing components, effectively shorten the construction reaction time, when the processing components are used to connect the two ends of the I-shaped profiles, the semi-joint sleeve body is used. The way of socketing the base piece of the processing assembly can realize placing adjustment blocks on the side of the half socket and the base piece to adjust the inclination of the fitting side of the half socket body and the side of the base piece to realize the adjustment of the bent I-shaped profile. Quick connection can avoid the problem of gap between the bending section surface of the I-shaped profile and the side of the base body, and there is no need to customize the bent base body, which can meet different installation requirements. The support plate assembly is used to form an effective surface support for the supporting face and the side of the tunnel, reducing the probability of shear displacement of low-strength rock after tunnel excavation, and preventing the expansion and displacement of the plastic zone of the rock stratum excavated in the tunnel. According to the self-adjustment of the contact surface of the splint and the support plate assembly and the contact surface of the tunnel rock stratum and the fit of the support surface, the stress of the support equipment structure of the tunnel construction can be improved, and the problem of suspended points in the support can be effectively prevented.
可选的,张紧调节槽外采用封合板体焊接式封合,张紧调节槽内放置有张紧调节组件,张紧调节组件包括与两封合板体表面垂直设置的张紧主轴,张紧主轴两端套接有可滑移的滑动环体,滑动环体通过第二张紧调节杆连接有梯形撑板,梯形撑板与紧固基板、支撑结构件贴合设置。张紧主轴与封合板体连接面设有圆形加强板体,且滑动环体与加强板体之间的张紧主轴上套接有弹簧件。选择在紧固基板上设置至少两个螺纹连接孔,其对应连接的支撑构件上对应钻孔,并在螺纹连接孔与基件侧面之间的紧固基板上开设矩形的张紧调节槽,与其对应的支撑构件上同时锯开同样流通面积和形状的张紧调节槽,并在张紧调节槽内放置张紧调节组件,目的在于利用紧固件与紧固基板上的螺纹连接孔以及支撑构件上的钻孔来实现紧固基板与支撑构件之间的紧固连接,设定螺纹连接存在5mm以下的装配调整间隙,利用张紧调节组件来对支撑构件与紧固基板之间装配微调,来实现处理组件侧面连接的支撑构件之间存在设计范围内的自调整间隙,通常设定的自调间隙在5mm以下,使连接形成拱形支撑结构与隧道内接触面之间的自调节,在隧道岩层产生位移对拱形支撑结构形成挤压时,利用张紧调节组件来吸收,具体的在挤压力的作用下驱使支撑构件与处理组件的连接间隙缩小,进而对张紧调节组件的两梯形撑板形成对向挤压,梯形撑板将挤压力通过第二张紧调节杆来调节滑动环体在张紧主轴上的滑移同时配合弹簧件来实现对挤压力的吸收,缩小组件与支撑结构的装配间隙,来保证支撑构件与隧道岩层面的充分接触,特别是在拱形支撑结构组装形成时,张紧调节组件来扩大处理组件与支撑结构的装配间隙使支撑结构向隧道岩层面形变来填充支撑结构与隧道岩层面之间的悬空点。为保证有效的调节通过封合板体和加强板体来增强支撑面的牢固度。Optionally, the outside of the tensioning adjustment groove is sealed by welding with a sealing plate body, and a tensioning adjustment assembly is placed in the tensioning adjustment groove. The two ends of the main shaft are sleeved with slidable sliding ring bodies, and the sliding ring bodies are connected with trapezoidal support plates through the second tension adjustment rod, and the trapezoidal support plates are arranged in a fit with the fastening base plate and the support structure. A circular reinforcing plate body is arranged on the connecting surface of the tensioning main shaft and the sealing plate body, and a spring member is sleeved on the tensioning main shaft between the sliding ring body and the reinforcing plate body. Choose to set at least two threaded connection holes on the fastening base plate, correspondingly drill holes on the supporting member to be connected, and set up a rectangular tension adjustment groove on the fastening base plate between the threaded connection holes and the side surface of the base piece, to match the corresponding holes. Corresponding support members are simultaneously sawed with tension adjustment grooves with the same flow area and shape, and tension adjustment components are placed in the tension adjustment grooves. To realize the fastened connection between the fastening base plate and the supporting member, set the threaded connection to have an assembly adjustment gap of less than 5mm, and use the tensioning adjustment component to fine-tune the assembly between the supporting member and the fastening base plate, to There is a self-adjustment gap within the design range between the support members that realize the side connection of the processing module. The self-adjustment gap is usually set below 5mm, so that the connection forms a self-adjustment between the arched support structure and the contact surface in the tunnel. When the displacement of the rock formation extrudes the arched support structure, the tension adjustment component is used to absorb it. Specifically, under the action of the extrusion force, the connection gap between the support component and the processing component is driven to shrink, and then the two trapezoids of the tension adjustment component are reduced. The support plate forms an opposite extrusion, and the trapezoidal support plate adjusts the sliding of the sliding ring body on the tensioning spindle through the second tension adjusting rod, and cooperates with the spring to absorb the extrusion force and reduce the assembly. The assembly gap between the support structure and the support structure is to ensure the sufficient contact between the support member and the tunnel rock layer, especially when the arched support structure is assembled and formed, the tensioning adjustment component is used to expand the assembly gap between the treatment component and the support structure, so that the support structure will move towards the tunnel rock layer. The layer is deformed to fill the vacant point between the support structure and the tunnel rock layer. In order to ensure effective adjustment, the firmness of the support surface is enhanced by sealing the plate body and the reinforcing plate body.
可选的,张紧主轴中段处固定连接有固定环体,固定环体通过第一张紧杆和弹簧件与梯形撑板连接,第一张紧杆连接于弹簧件两侧。在拱形支撑结构组装形成时,利用第一张紧杆上连接的弹簧件释放其弹性力来促使梯形撑板向两侧位移,推动其接触的支撑结构和紧固基板来扩大处理组件与支撑结构的装配间隙使支撑结构向隧道岩层面形变来填充支撑结构与隧道岩层面之间的悬空点。Optionally, a fixing ring body is fixedly connected to the middle section of the tensioning main shaft, the fixing ring body is connected to the trapezoidal support plate through a first tensioning rod and a spring member, and the first tensioning rod is connected to both sides of the spring member. When the arched support structure is assembled and formed, the elastic force of the spring member connected to the first tension rod is released to promote the displacement of the trapezoidal support plate to both sides, push the support structure it contacts and fasten the base plate to expand the processing assembly and support The assembly gap of the structure causes the support structure to deform toward the tunnel rock layer to fill the vacant point between the support structure and the tunnel rock layer.
可选的,贴合撑板组件包括与施工面接触的贴合板体,贴合板体下表面中心处连接有圆柱状且与第一装配通孔配合设置的承压柱体,承压柱体中心处开设有第一排液通道,贴合板体内设有与第一排液通道连通的第二排液通道,且贴合板体表面开设有与第二排液通道对应的喷射口,第一排液通道的进液口设于承压柱体柱面,且第一排液通道内设有至少两层第二封膜。利用贴合板体来扩大支撑设备与隧道岩层、掌子面的接触面积,需要说明的是本发明的贴合板体的表面与支撑结构与隧道岩层、掌子面的接触面基本保持平齐,在隧道岩层或掌子面存在凹凸不平处,贴合板体可实现向外伸缩并与隧道岩层或掌子面形成贴合来消除悬空点,在这一过程中若隧道岩层扩展或位移量过大对贴合板体作用力增大,通过承压柱体对基体内的液压调节腔内施加压力,在达到设定压力时流动介质分别突破第一封膜和第二封膜,沿第一排液通道和第二排液通道从贴合板体表面喷射而出来填充岩体裂隙,抑制岩层的变形导致的扩展和位移量的增大,提高岩层的稳定性,并且从贴合板体表面流出的流动介质对岩体裂隙的填充形成向上流动力可抑制岩层上部水层向下的流动达到隔水效果,所选择的流动介质优选为液压油来进一步增强隔水效果。Optionally, the laminating support plate assembly includes a laminating plate body in contact with the construction surface, and a cylindrical pressure-bearing column body is connected to the center of the lower surface of the laminating plate body and is arranged in cooperation with the first assembly through hole, and the center of the pressure-bearing column body is connected. A first liquid discharge channel is opened at the top, a second liquid discharge channel communicated with the first liquid discharge channel is provided in the lamination plate body, and a jet port corresponding to the second liquid discharge channel is opened on the surface of the lamination plate body, and the first liquid discharge channel is opened. The liquid inlet of the channel is arranged on the cylindrical surface of the pressure-bearing cylinder, and at least two layers of second sealing films are arranged in the first liquid discharge channel. The contact area between the supporting equipment and the tunnel rock formation and the tunnel face is expanded by using the laminated plate body. It should be noted that the surface of the laminated plate body and the contact surface between the supporting structure and the tunnel rock formation and the tunnel face of the present invention are basically flush. There are irregularities in the tunnel rock stratum or the face of the tunnel, and the laminating plate can expand and contract outwards and form a fit with the tunnel rock stratum or the tunnel face to eliminate the dangling points. In this process, if the tunnel stratum expands or the displacement is too large The force of the lamination plate increases, and the pressure-bearing cylinder applies pressure to the hydraulic adjustment chamber in the base. When the set pressure is reached, the flowing medium breaks through the first sealing film and the second sealing film respectively, and flows along the first drainage channel. And the second drainage channel is ejected from the surface of the laminated plate body to fill the cracks of the rock mass, suppressing the expansion and displacement caused by the deformation of the rock formation, improving the stability of the rock formation, and the flow medium flowing out from the surface of the laminated plate body has a negative impact on the rock mass. The upward flow force formed by the filling of the rock mass cracks can inhibit the downward flow of the upper water layer of the rock layer to achieve the water barrier effect. The selected flow medium is preferably hydraulic oil to further enhance the water barrier effect.
可选的,基体内部具有中空腔室,中空腔室内设有与承压柱体配合连接的第一滑动密封板,第一滑动密封板可相对中空腔室上下滑移,且第一滑动密封板与中空腔室底面之间形成液压调节腔,液压调节腔内容放流动介质,第一滑动密封板具有与承压柱体套接的圆柱套,且圆柱套底面设有与第一排液通道进液口位置对应的圆形槽孔,该圆形槽孔采用第一封膜封口处理。在贴合板体受压状态在其通过承压柱体基体内的液压调节腔内施加压力,受压较小未达到第一封膜和第二封膜破膜压力时,通过承压柱体对第一滑动密封板对液压调节腔内的流动介质进行下压的方式,利用液体吸收隧道岩层对支护的贴合板体的挤压力,并利用流动介质受压反作用力来驱使贴合板体给与隧道岩层反力,来实现阻止隧道岩层的扩展和位移量的增加,达到保证隧道岩层的稳定目的。Optionally, there is a hollow chamber inside the base body, the hollow chamber is provided with a first sliding sealing plate that is matched and connected with the pressure-bearing cylinder, the first sliding sealing plate can slide up and down relative to the hollow chamber, and the first sliding sealing plate is A hydraulic adjustment cavity is formed between the bottom surface of the hollow cavity and the hydraulic adjustment cavity, and the fluid medium is placed in the hydraulic adjustment cavity. The circular slot hole corresponding to the position of the liquid port is sealed by the first sealing film. When the laminated plate is under pressure, pressure is applied in the hydraulic adjustment chamber through the pressure-bearing cylinder base. The first sliding sealing plate presses down the flowing medium in the hydraulic adjustment chamber, using the liquid to absorb the extrusion force of the tunnel rock formation on the supporting laminated body, and using the pressure reaction force of the flowing medium to drive the laminated plate body to give The reaction force with the tunnel rock layer can prevent the expansion of the tunnel rock layer and the increase of the displacement, and achieve the purpose of ensuring the stability of the tunnel rock layer.
可选的,基体内壁体上设有调压通道,调压通道进口设于液压调节腔下部空间腔壁上,调压通道最高端设于基体上部,且调节通道由水平高度向上依次设有用于减小流通面积的限流板。在基体内的液压调节腔内部受压流动介质进入调压通道进行调压,同时设有的限流板可以此缩小流动介质的流动量,来扩大调压范围。Optionally, the inner wall of the base is provided with a pressure regulating channel, the inlet of the pressure regulating channel is set on the cavity wall of the lower space of the hydraulic adjustment cavity, the highest end of the pressure regulating channel is set on the upper part of the base body, and the regulating channels are arranged in order from the horizontal height upwards for Restrictor plates that reduce the flow area. The pressurized flow medium inside the hydraulic adjustment chamber in the base enters the pressure regulation channel for pressure regulation, and the flow restricting plate provided at the same time can reduce the flow of the flow medium to expand the pressure regulation range.
可选的,贴合基板包括自调节腔,自调节腔内容置流动介质,且自调节腔外部包裹密封层,密封层外部包裹橡胶层,橡胶层与密封层留有间隙构成充满气体的调压层,自调节腔内设有一贯穿自调节腔、密封层、橡胶层的支撑连接柱,且贯穿处均设有密封结构。通过在贴合基板表面设置橡胶层以及其内部设有的自调节腔、调压层的方式来提高贴合基板的形变量,使其与隧道岩层的接触面可充分接触,达到柔性支撑,橡胶层具有柔性形变能力并具有较好的表面强度,通过设有的调压层可实现橡胶层随与岩层接触面的凹凸面来实现贴合调压层内部随之调整即可并通过其内部气压保证支撑,来吸收隧道岩层释放的能量,进而改善隧道岩层内的能量分布,缩小隧道岩层的松动圈,同时贴合基板与隧道岩层形成面接触更有利于将支撑压力向隧道岩层内部转移,达到隧道岩层稳定的目的。Optionally, the bonding substrate includes a self-adjusting cavity, the self-adjusting cavity accommodates a flowing medium, and the self-adjusting cavity is wrapped with a sealing layer, and the sealing layer is wrapped with a rubber layer, and a gap is left between the rubber layer and the sealing layer to form a gas-filled pressure regulation. The self-adjusting cavity is provided with a support connecting column penetrating through the self-adjusting cavity, the sealing layer and the rubber layer, and a sealing structure is arranged at the penetration. By arranging a rubber layer on the surface of the laminating substrate and a self-regulating cavity and a pressure regulating layer inside it, the deformation of the laminating substrate can be improved, so that the contact surface with the tunnel rock formation can be fully contacted, so as to achieve flexible support. The rubber layer has flexible deformation ability and good surface strength. Through the pressure regulating layer provided, the rubber layer can be fitted with the concave and convex surface of the contact surface of the rock layer to realize the adjustment of the inside of the pressure regulating layer, and through its internal air pressure Ensure the support to absorb the energy released by the tunnel rock formation, thereby improving the energy distribution in the tunnel rock formation, reducing the loose circle of the tunnel rock formation, and at the same time, the contact between the substrate and the tunnel formation surface is more conducive to transfer the support pressure to the tunnel rock formation. The purpose of tunnel rock formation stabilization.
可选的,自调节腔内的支撑连接柱上连接有转动柱,转动柱与支撑连接柱轴心偏心设置,转动柱侧面分为三个弧形面,自调节腔的上下腔面分别贴合接触,一侧腔面与转动柱面接触,另一侧墙面与转动柱线接触。选择支撑连接柱来贯穿并对整个贴合基板提供刚性支撑,作为主承载,在主支撑吸收隧道岩层压力过程中利用自调节腔内的流动介质绕转动柱的弧面流动的方式自调节受压,橡胶层、以及其内部设有的自调节腔、调压层组合形成的柔性支撑作为次承载,通过主次承载之间的相互协调来吸收隧道岩层释放的能量,进而改善隧道岩层内的能量分布,缩小隧道岩层的松动圈。Optionally, a rotating column is connected to the support connecting column in the self-adjusting cavity, the axis of the rotating column and the supporting connecting column are eccentrically arranged, the side surface of the rotating column is divided into three arc surfaces, and the upper and lower cavity surfaces of the self-adjusting cavity are respectively fitted. Contact, one side of the cavity surface is in contact with the rotating cylinder, and the other side wall is in contact with the rotating cylinder. The supporting connecting column is selected to penetrate through and provide rigid support to the entire laminated substrate. As the main bearing, the flow medium in the self-adjusting cavity is used to flow around the arc surface of the rotating column in the process of absorbing the pressure of the tunnel rock formation by the main support. , the rubber layer, and the flexible support formed by the combination of the self-regulating cavity and the pressure-regulating layer provided inside it serve as the secondary bearing, and absorb the energy released by the tunnel rock formation through the mutual coordination between the primary and secondary bearing loads, thereby improving the energy in the tunnel rock formation. distribution, reducing the loose circle of the tunnel rock formation.
可选的,基体与承压柱体的连接端设有密封环,基体底面设有用于封闭液压调节腔底面的第二滑动密封板,且第二滑动密封板底部的基体上设有密封旋合盖板。通过设有的密封环来保证基体内部的流动介质密封性,以防其外泄导致无法发挥其设定作用,并设有的第二滑动密封板和密封旋合盖板可实现对基体内部添加流动介质。Optionally, the connecting end of the base body and the pressure-bearing cylinder is provided with a sealing ring, the bottom surface of the base body is provided with a second sliding sealing plate for closing the bottom surface of the hydraulic adjustment chamber, and the base body at the bottom of the second sliding sealing plate is provided with a sealing screw joint. cover plate. The sealing ring is provided to ensure the tightness of the flowing medium inside the base body, so as to prevent it from leaking out and causing it to fail to perform its setting function, and the provided second sliding sealing plate and sealing and screwing cover plate can realize the addition to the interior of the base body. flow medium.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
1)本发明实现对现有型材通过处理组件快速组装成拱形支撑结构在隧道内快速架设支撑设备,有效缩短施工反应时间;1) The present invention realizes that the existing profiles are quickly assembled into an arched support structure through the processing components, and the support equipment is quickly erected in the tunnel, effectively shortening the construction reaction time;
2)实现与隧道岩层接触面自调节贴合度,改善隧道施工的支撑设备结构受力,有效防止支撑出现悬空点的问题出现;2) Realize the self-adjusting fit with the contact surface of the tunnel rock layer, improve the stress of the support equipment structure in the tunnel construction, and effectively prevent the problem of suspending points in the support;
3)抑制岩层的变形导致的扩展和位移量的增大,提高岩层的稳定性,并达到隔水效果;3) Inhibit the expansion and displacement increase caused by the deformation of the rock formation, improve the stability of the rock formation, and achieve the water-proof effect;
4)支护过程中实时给与隧道岩层反力,实现阻止隧道岩层的扩展和位移量的增加,达到保证隧道岩层的稳定目的;4) During the supporting process, the reaction force of the tunnel rock layer is given in real time, so as to prevent the expansion of the tunnel rock layer and the increase of the displacement, and achieve the purpose of ensuring the stability of the tunnel rock layer;
5)支护过程中可吸收隧道岩层释放的能量,改善隧道岩层内的能量分布,缩小隧道岩层的松动圈,同时贴合基板与隧道岩层形成面接触更有利于将支撑压力向隧道岩层内部转移,达到隧道岩层稳定的目的。5) During the supporting process, the energy released by the tunnel rock formation can be absorbed, the energy distribution in the tunnel rock formation can be improved, and the loose circle of the tunnel rock formation can be reduced. At the same time, the contact between the substrate and the tunnel formation surface is more conducive to transfer the support pressure to the interior of the tunnel rock formation. , to achieve the purpose of tunnel rock formation stability.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1示出本申请实施例提出的用于隧道施工的支撑设备结构示意图;FIG. 1 shows a schematic structural diagram of a support device for tunnel construction proposed by an embodiment of the present application;
图2示出本申请实施例提出的贴合撑板组件与处理组件的拆装示意图;FIG. 2 shows a schematic diagram of disassembly and assembly of the bonding support plate assembly and the processing assembly proposed in the embodiment of the present application;
图3示出本申请实施例提出的半接套体与支撑结构件的连接示意图;FIG. 3 shows a schematic diagram of the connection between the half-joint body and the support structure proposed in the embodiment of the present application;
图4示出本申请实施例提出的张紧调节组件示意图;FIG. 4 shows a schematic diagram of the tension adjustment assembly proposed in the embodiment of the present application;
图5示出本申请实施例提出的贴合撑板组件与处理组件装配状态下的内部示意图;FIG. 5 shows an internal schematic diagram of the bonding support plate assembly and the processing assembly in an assembled state according to an embodiment of the present application;
图6示出本申请实施例提出的贴合基板结构示意图;FIG. 6 shows a schematic structural diagram of a laminated substrate proposed in an embodiment of the present application;
图7示出本申请实施例提出的贴合基板的内部结构示意图;FIG. 7 shows a schematic diagram of the internal structure of the laminated substrate proposed in the embodiment of the present application;
图8示出本申请实施例3中每次挖掘后的拱顶下沉量进行测量结果统计图;FIG. 8 shows a statistical diagram of the measurement result of the subsidence of the vault after each excavation in Example 3 of the present application;
图9示出本申请实施例3中对贴合撑板组件和基体受压状态下的应力分析图。附图标记说明:10-支撑结构件;20-贴合撑板组件;21-贴合板体;22-承压柱体;23-第二封膜;24-第一封膜;25-第一排液通道;26-第二排液通道;30-处理组件;31-基体;32-第一装配通孔;33-第二装配通孔;34-调压通道;35-第一滑动密封板;36-第二滑动密封板;37-密封旋合盖板;38-密封环;39-限流板;40-贴合基板;41-支撑连接柱;42-转动柱;43-密封层;44-调压层;45-橡胶层;50-半接套体;51-第一装配槽口;52-第三装配通孔;53-紧固基板;54-封合板体;60-张紧调节组件;61-梯形撑板;62-加强板体;63-弹簧件;64-第一张紧调节杆;65-固定环体;66-张紧主轴;67-滑动环体;68-第二张紧调节杆;70-流动介质。FIG. 9 shows the stress analysis diagram of the adhered support plate assembly and the substrate under compression in Example 3 of the present application. Explanation of reference numerals: 10-support structure; 20-fitted support plate assembly; 21-fitted plate body; 22-pressure-bearing cylinder; 23-second sealing film; 24-first sealing film; 25-first 26-second drainage channel; 30-processing assembly; 31-base body; 32-first assembly through hole; 33-second assembly through hole; 34-pressure regulating channel; 35-first sliding sealing plate 36-Second sliding sealing plate; 37-Sealing and screwing cover plate; 38-Sealing ring; 39-Limiting plate; 44-pressure regulating layer; 45-rubber layer; 50-half socket body; 51-first assembly notch; 52-third assembly through hole; 53-fastening base plate; 54-sealing plate body; 60-tensioning Adjustment assembly; 61 - trapezoidal support plate; 62 - reinforcing plate body; 63 - spring piece; 64 - the first tension adjustment rod; 65 - fixed ring body; 66 - tension spindle; Two tensioning levers; 70-flow medium.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1:Example 1:
参见图1-7所示,See Figure 1-7,
用于隧道施工的支撑设备,包括:支撑构件10,处理组件30,用于支撑构件10连接形成拱形支撑结构,且形成的拱形支撑结构相邻面通过贴合基板40连接,贴合撑板组件20,插接于处理组件30上且与施工面接触,其中,处理组件30包括立方箱体结构的基体31,基体31中心处开设有与贴合撑板组件20插接配合的第一装配通孔32,基体31两对应侧面卡接有半接套体50,半接套体50具有与基体31侧面对应的贴合侧面,该贴合侧面上下端连接有与基体31上下端面贴合的包裹面,且包裹面上开设有第三装配通孔52,基体31上下表面开设有与第三装配通孔52对应的第二装配通孔33,半接套体50的贴合侧面具有至少两对相邻设置的紧固基板53,紧固基板53之间存留插接支撑结构件10的间隙,且紧固基板53与插接的支撑结构件10上开设有对应的螺纹连接孔和张紧调节槽。半接套体50上部的包裹面上开设有与第一装配通孔32孔径对应的第一装配槽口51。The support equipment for tunnel construction includes: a
本发明所选用的支撑构件10为工字型型材,并将其部分折弯处理构成拱门形结构,一体式拱门结构的工字型型材需要特别定制不利于隧道施工中的快速架设支撑设备对隧道掌子面的支撑,并通过贴合基板40来连接相邻的拱形支撑结构的方式行驶支撑架体,即本发明的支撑设备,可实现在隧道内快速架设支撑设备,相比较于现有的隧道施工支撑设备,本发明可实现对现有型材通过处理组件30快速组装成拱形支撑结构,有效缩短施工反应时间,在利用处理组件30对工字型型材两端部相连接时,利用半接套体50来套接处理组件30的基件31的方式可实现在半接套50与基件31侧面放置调节块来调整半接套体50的贴合侧面与基件31侧面的倾斜度来实现对折弯的工字型型材的快速连接,避免工字型型材折弯段面与基体31侧面存在间隙的问题,也无需特别定制折弯的基体31,可满足不同的安装需求,在固定完成的支撑架体上设置贴合夹板40以及贴合撑板组件20来对支撑掌子面以及隧道侧面的形成有效面支撑,降低隧道开挖后低强度的岩石产生剪切位移的几率,同时阻止隧道开挖的岩层的塑性区的扩展和位移量的增长,且可根据合夹板40以及贴合撑板组件20与隧道岩层接触面自调节与支撑面的贴合度,改善隧道施工的支撑设备结构受力,有效防止支撑出现悬空点的问题出现。The supporting
张紧调节槽外采用封合板体54焊接式封合,张紧调节槽内放置有张紧调节组件60,张紧调节组件60包括与两封合板体54表面垂直设置的张紧主轴66,张紧主轴66两端套接有可滑移的滑动环体67,滑动环体67通过第二张紧调节杆68连接有梯形撑板61,梯形撑板61与紧固基板53、支撑结构件10贴合设置。张紧主轴66与封合板体54连接面设有圆形加强板体62,且滑动环体67与加强板体62之间的张紧主轴66上套接有弹簧件63。选择在紧固基板53上设置至少两个螺纹连接孔,其对应连接的支撑构件10上对应钻孔,并在螺纹连接孔与基件31侧面之间的紧固基板53上开设矩形的张紧调节槽,与其对应的支撑构件10上同时锯开同样流通面积和形状的张紧调节槽,并在张紧调节槽内放置张紧调节组件60,目的在于利用紧固件与紧固基板53上的螺纹连接孔以及支撑构件10上的钻孔来实现紧固基板53与支撑构件10之间的紧固连接,设定螺纹连接存在5mm以下的装配调整间隙,利用张紧调节组件60来对支撑构件10与紧固基板53之间装配微调,来实现处理组件30侧面连接的支撑构件10之间存在设计范围内的自调整间隙,通常设定的自调间隙在5mm以下,使连接形成拱形支撑结构与隧道内接触面之间的自调节,在隧道岩层产生位移对拱形支撑结构形成挤压时,利用张紧调节组件60来吸收,具体的在挤压力的作用下驱使支撑构件10与处理组件30的连接间隙缩小,进而对张紧调节组件60的两梯形撑板61形成对向挤压,梯形撑板61将挤压力通过第二张紧调节杆68来调节滑动环体67在张紧主轴66上的滑移同时配合弹簧件63来实现对挤压力的吸收,缩小组件30与支撑结构10的装配间隙,来保证支撑构件10与隧道岩层面的充分接触,特别是在拱形支撑结构组装形成时,张紧调节组件60来扩大处理组件30与支撑结构10的装配间隙使支撑结构10向隧道岩层面形变来填充支撑结构10与隧道岩层面之间的悬空点。为保证有效的调节通过封合板体54和加强板体62来增强支撑面的牢固度。The outside of the tension adjustment groove is sealed by welding with the sealing
张紧主轴66中段处固定连接有固定环体65,固定环体65通过第一张紧杆64和弹簧件63与梯形撑板61连接,第一张紧杆64连接于弹簧件63两侧。在拱形支撑结构组装形成时,利用第一张紧杆64上连接的弹簧件63释放其弹性力来促使梯形撑板61向两侧位移,推动其接触的支撑结构10和紧固基板53来扩大处理组件30与支撑结构10的装配间隙使支撑结构10向隧道岩层面形变来填充支撑结构10与隧道岩层面之间的悬空点。A fixed
贴合撑板组件20包括与施工面接触的贴合板体21,贴合板体21下表面中心处连接有圆柱状且与第一装配通孔32配合设置的承压柱体22,承压柱体22中心处开设有第一排液通道25,贴合板体21内设有与第一排液通道25连通的第二排液通道26,且贴合板体21表面开设有与第二排液通道26对应的喷射口,第一排液通道25的进液口设于承压柱体22柱面,且第一排液通道25内设有至少两层第二封膜23。利用贴合板体21来扩大支撑设备与隧道岩层、掌子面的接触面积,需要说明的是本发明的贴合板体21的表面与支撑结构10与隧道岩层、掌子面的接触面基本保持平齐,在隧道岩层或掌子面存在凹凸不平处,贴合板体21可实现向外伸缩并与隧道岩层或掌子面形成贴合来消除悬空点,在这一过程中若隧道岩层扩展或位移量过大对贴合板体21作用力增大,通过承压柱体22对基体31内的液压调节腔内施加压力,在达到设定压力时流动介质70分别突破第一封膜24和第二封膜23,沿第一排液通道25和第二排液通道26从贴合板体21表面喷射而出来填充岩体裂隙,抑制岩层的变形导致的扩展和位移量的增大,提高岩层的稳定性,并且从贴合板体21表面流出的流动介质70对岩体裂隙的填充形成向上流动力可抑制岩层上部水层向下的流动达到隔水效果,所选择的流动介质70优选为液压油来进一步增强隔水效果。The laminating
基体31内部具有中空腔室,中空腔室内设有与承压柱体22配合连接的第一滑动密封板35,第一滑动密封板35可相对中空腔室上下滑移,且第一滑动密封板35与中空腔室底面之间形成液压调节腔,液压调节腔内容放流动介质70,第一滑动密封板35具有与承压柱体22套接的圆柱套,且圆柱套底面设有与第一排液通道25进液口位置对应的圆形槽孔,该圆形槽孔采用第一封膜24封口处理。在贴合板体21受压状态在其通过承压柱体22基体31内的液压调节腔内施加压力,受压较小未达到第一封膜24和第二封膜23破膜压力时,通过承压柱体22对第一滑动密封板35对液压调节腔内的流动介质70进行下压的方式,利用液体吸收隧道岩层对支护的贴合板体21的挤压力,并利用流动介质70受压反作用力来驱使贴合板体21给与隧道岩层反力,来实现阻止隧道岩层的扩展和位移量的增加,达到保证隧道岩层的稳定目的。The
基体31内壁体上设有调压通道34,调压通道34进口设于液压调节腔下部空间腔壁上,调压通道34最高端设于基体31上部,且调节通道34由水平高度向上依次设有用于减小流通面积的限流板39。在基体31内的液压调节腔内部受压流动介质70进入调压通道34进行调压,同时设有的限流板39可以此缩小流动介质70的流动量,来扩大调压范围。The inner wall of the
贴合基板40包括自调节腔,自调节腔内容置流动介质,且自调节腔外部包裹密封层43,密封层43外部包裹橡胶层45,橡胶层45与密封层43留有间隙构成充满气体的调压层44,自调节腔内设有一贯穿自调节腔、密封层43、橡胶层45的支撑连接柱41,且贯穿处均设有密封结构。通过在贴合基板40表面设置橡胶层45以及其内部设有的自调节腔、调压层44的方式来提高贴合基板40的形变量,使其与隧道岩层的接触面可充分接触,达到柔性支撑,橡胶层45具有柔性形变能力并具有较好的表面强度,通过设有的调压层44可实现橡胶层45随与岩层接触面的凹凸面来实现贴合调压层44内部随之调整即可并通过其内部气压保证支撑,来吸收隧道岩层释放的能量,进而改善隧道岩层内的能量分布,缩小隧道岩层的松动圈,同时贴合基板40与隧道岩层形成面接触更有利于将支撑压力向隧道岩层内部转移,达到隧道岩层稳定的目的。The
自调节腔内的支撑连接柱41上连接有转动柱42,转动柱42与支撑连接柱41轴心偏心设置,转动柱42侧面分为三个弧形面,自调节腔的上下腔面分别贴合接触,一侧腔面与转动柱42面接触,另一侧墙面与转动柱42线接触。选择支撑连接柱41来贯穿并对整个贴合基板40提供刚性支撑,作为主承载,在主支撑吸收隧道岩层压力过程中利用自调节腔内的流动介质70绕转动柱42的弧面流动的方式自调节受压,橡胶层45、以及其内部设有的自调节腔、调压层44组合形成的柔性支撑作为次承载,通过主次承载之间的相互协调来吸收隧道岩层释放的能量,进而改善隧道岩层内的能量分布,缩小隧道岩层的松动圈。A rotating
基体31与承压柱体22的连接端设有密封环38,基体31底面设有用于封闭液压调节腔34底面的第二滑动密封板36,且第二滑动密封板36底部的基体31上设有密封旋合盖板37。通过设有的密封环38来保证基体31内部的流动介质70密封性,以防其外泄导致无法发挥其设定作用,并设有的第二滑动密封板36和密封旋合盖板37可实现对基体21内部添加流动介质70。The connecting end of the
实施例2:Example 2:
本发明的用于隧道施工的支撑设备实际使用中:In actual use of the support equipment for tunnel construction of the present invention:
将工字型型材进行折弯处理作为隧道支撑的半拱形粱并通过处理组件30来将两半拱形粱连接组成拱形粱结构,再通过处理组件30的连接与直线型的工字型型材连接组成护帮粱结构,最终形成拱形支撑结构,再通过贴合基板40两相邻的拱形支撑结构之间实现连接,在隧道开挖过程中通过这种方式在隧道中快速安装形成隧道支护设备,并在隧道岩层形变导致扩展和位移量增大时支护过程中实时给与隧道岩层反力,提高岩层的稳定性。The I-shaped profile is bent as a half-arch beam supported by the tunnel, and the two half-arch beams are connected to form an arch beam structure through the
实施例3:Example 3:
本实施例通过人工堆砌山体的方式进行隧道挖掘模拟,并在隧道两端分别架设不同支撑角的本发明的用于隧道施工的支撑设备,架设支撑角分别选取90°和120°,对隧道进行7次挖掘,并且对每次挖掘后的拱顶下沉量进行测量,结果如图8所示,可见本发明的架设支撑角在选取120°时的拱顶沉降量低于90°的架设设备,并且两架设支撑角的设备在隧道进行7次模拟挖掘后均有效保证了隧道人工模拟岩层的稳定性,未出现坍塌情况或者岩层碎片脱落的情况。In this embodiment, the tunnel excavation simulation is carried out by artificially stacking mountains, and the support equipment for tunnel construction of the present invention with different support angles is erected at both ends of the tunnel. 7 times of excavation, and the subsidence amount of the vault after each excavation is measured, the results are shown in Figure 8, it can be seen that the erection support angle of the present invention is less than 90° when the arch subsidence amount is selected at 120°. , and the two equipments for erecting support angles effectively ensured the stability of the artificially simulated rock formation in the tunnel after 7 times of simulated excavation in the tunnel, and there was no collapse or falling off of rock fragments.
同时,本实施例对贴合撑板组件20和基体30受压状态下的应力分析,结果如图9所述,可见在受压状态下承压柱体22可将大部分压力传递至基件31中利用流动介质70调压,减小贴合撑板组件20受压,并且贴合板体21随着岩层接触面可相应形变来填补悬空点。At the same time, the present embodiment analyzes the stress of the lamination
需要说明的是本发明的贴合板体21的表面与支撑结构10与隧道岩层、掌子面的接触面基本保持平齐,附图1中仅仅是示意图,在隧道岩层或掌子面存在凹凸不平处,贴合板体21可实现向外伸缩并与隧道岩层或掌子面形成贴合来消除悬空点。It should be noted that the surface of the
以上所揭露的仅为本发明较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited by this. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.
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| CN110159299A (en) * | 2019-03-26 | 2019-08-23 | 中国建筑股份有限公司 | The first branch grillage in 3D printing steel fiber reinforced concrete tunnel and its construction method |
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| CN112049032A (en) * | 2020-07-27 | 2020-12-08 | 成龙建设集团有限公司 | Method for reinforcing municipal highway door opening |
| CN112049032B (en) * | 2020-07-27 | 2022-05-17 | 成龙建设集团有限公司 | Method for reinforcing municipal highway door opening |
| CN112377220A (en) * | 2020-11-30 | 2021-02-19 | 华侨大学 | Deformation control device for tunnel with ultra-large section and use method |
| CN112627844A (en) * | 2020-12-01 | 2021-04-09 | 中铁建工集团有限公司北京路桥分公司 | Auxiliary device convenient to highway is under construction in tunnel |
| CN112627844B (en) * | 2020-12-01 | 2023-09-22 | 中铁建工集团有限公司北京路桥分公司 | Auxiliary device convenient to highway is under construction in tunnel |
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