CN110860926A - CNC machining thin-walled workpiece combined clamp and clamping method - Google Patents
CNC machining thin-walled workpiece combined clamp and clamping method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
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Abstract
一种CNC加工薄壁件组合夹具,所述组合夹具包括夹具A和夹具B,其中夹具A设有夹具主板,所述夹具主板上表面左右两侧向下凹陷各自形成一压槽,两个压槽之间、夹具主板的上表面形成定位面,每一压槽内各设有前后两个固定单元,固定单元具体包括固定块,固定块被M8固定螺丝上下贯穿固定在压槽内,固定块同时被一M10锁定螺丝从外向内贯穿,夹具B的夹具主板的中间位置水平而前后两侧向上倾斜形成斜面,夹具主板的中间位置上均匀分布有定位圆,所述定位圆由夹具主板表面向下凹陷形成,定位圆被M8固定螺丝从下向上贯穿,采用多处均匀受力装夹固定和定位圆严格定位,根据基准孔来加工薄壁腔内,控制了工件的变形和加工尺寸稳定,提高了生产效率。
A combined fixture for CNC machining thin-walled parts, the combined fixture includes a fixture A and a fixture B, wherein the fixture A is provided with a fixture main board, and the left and right sides of the upper surface of the fixture main board are recessed downward to form a pressure groove, and two pressure grooves are formed. The positioning surfaces are formed between the grooves and the upper surface of the main board of the fixture. Each pressure groove is provided with two fixing units, front and rear. The fixing units include a fixing block. The fixing block is fixed in the pressure groove by M8 fixing screws. At the same time, an M10 locking screw is penetrated from the outside to the inside. The middle position of the main board of the fixture B is horizontal and the front and rear sides are inclined upward to form a slope. The middle position of the main board of the fixture is evenly distributed with positioning circles. The lower concave is formed, the positioning circle is penetrated from bottom to top by M8 fixing screws, and the positioning circle is strictly positioned by multiple uniform force clamping. The thin-walled cavity is processed according to the reference hole, which controls the deformation of the workpiece and the processing size is stable. Improved production efficiency.
Description
技术领域technical field
本发明涉及机械制造领域,尤其涉及一种CNC加工薄壁件组合夹具及装夹方法。The invention relates to the field of mechanical manufacturing, in particular to a combined fixture for CNC machining thin-walled parts and a clamping method.
背景技术Background technique
较早的夹具型式,主要由动钳口和定钳口组成,型式比较简易,该型存在的缺陷为:不易定位,不易装夹,容易造成工件的严重变形,加工尺寸偏差较大,平面度、平行度尺寸很不稳定,影响加工精度。The earlier fixture type is mainly composed of movable jaws and fixed jaws. The type is relatively simple. The defects of this type are: difficult to locate, difficult to clamp, easy to cause serious deformation of the workpiece, large deviation of processing size, flatness , The parallelism dimension is very unstable, which affects the machining accuracy.
发明内容SUMMARY OF THE INVENTION
本发明旨在提供一种保证产品的垂直度、同轴度和圆柱度的CNC加工薄壁件组合夹具及装夹方法。The invention aims to provide a CNC machining thin-walled component combined fixture and a clamping method which can ensure the verticality, coaxiality and cylindricity of the product.
为实现上述技术目的,本发明采用以下技术方案,一种CNC加工薄壁件组合夹具,所述组合夹具包括夹具A和夹具B,其中夹具A设有夹具主板,夹具主板整体是一个长方体,所述夹具主板上表面左右两侧向下凹陷各自形成一压槽,两个压槽之间、夹具主板的上表面形成定位面,所述压槽内设有固定单元,每一压槽内各设有前后两个固定单元,固定单元具体包括固定块,固定块被M8固定螺丝上下贯穿固定在压槽内,固定块同时被一M10锁定螺丝从外向内贯穿,所述夹具主板被M16固定螺丝上下贯穿从而安装在机床上;In order to achieve the above-mentioned technical purpose, the present invention adopts the following technical solutions, a combination fixture for CNC machining thin-walled parts, the combination fixture comprises a fixture A and a fixture B, wherein the fixture A is provided with a fixture main board, and the fixture main board is a cuboid as a whole, so The left and right sides of the upper surface of the main plate of the fixture are recessed downward to form a pressure groove, and a positioning surface is formed between the two pressure grooves and the upper surface of the main plate of the fixture. There are two fixing units, front and rear. The fixing unit specifically includes a fixing block. The fixing block is fixed in the pressure groove by M8 fixing screws up and down. The fixing block is also penetrated from the outside to the inside by an M10 locking screw. penetrate through to be installed on the machine tool;
夹具B设有夹具主板,夹具主板的中间位置水平而前后两侧向上倾斜形成斜面,前后两侧斜面与夹具主板中间水平位置的夹角一致,夹具主板的中间位置和前后两斜面形成定位面,夹具主板的前侧中部向下凹陷形成与工件形状相适应的凹槽,所述夹具主板的前后两侧被M12固定螺丝上下贯穿从而将夹具B安装在机床上,夹具主板的中间位置上均匀分布有定位圆,所述定位圆由夹具主板表面向下凹陷形成,定位圆被M8固定螺丝从下向上贯穿,M8固定螺丝具体是从下向上贯穿夹具主板及定位圆。Fixture B is provided with a fixture mainboard. The middle position of the fixture mainboard is horizontal and the front and rear sides are inclined upward to form a slope. The front and rear slopes are consistent with the angle between the middle horizontal position of the fixture mainboard. The middle position of the fixture mainboard and the front and rear slopes form a positioning surface. The middle of the front side of the main board of the fixture is recessed downward to form a groove suitable for the shape of the workpiece. The front and rear sides of the main board of the fixture are penetrated up and down by M12 fixing screws to install the fixture B on the machine tool. The middle position of the main board of the fixture is evenly distributed. There is a positioning circle, the positioning circle is formed by the downward depression of the surface of the main board of the fixture, the positioning circle is penetrated from bottom to top by M8 fixing screws, and the M8 fixing screws are specifically penetrated from the bottom to the top of the fixture main board and the positioning circle.
作为优选,所述夹具A的固定块被两根M8固定螺丝从上向下贯穿。Preferably, the fixing block of the fixture A is penetrated from top to bottom by two M8 fixing screws.
作为优选,夹具A设有四根M16固定螺丝,其中两根贯穿定位面,另外两根分别设在前后两个固定块之间并贯穿压槽。Preferably, the clamp A is provided with four M16 fixing screws, two of which pass through the positioning surface, and the other two are respectively set between the front and rear fixing blocks and pass through the pressure groove.
作为优选,夹具主板中间位置均匀分布有三个定位圆。Preferably, there are three positioning circles evenly distributed in the middle of the main board of the fixture.
一种CNC加工薄壁件组合夹具的装夹方法,包括以下步骤:A clamping method for a combination fixture for CNC machining thin-walled parts, comprising the following steps:
1)通过贯穿夹具底板的M16固定螺丝将夹具A安装到机床上;1) Install the fixture A on the machine tool through the M16 fixing screws through the fixture bottom plate;
2)初步加工,先松开压紧固定块M8固定螺丝,固定块在压槽内先调整位置,将固定块根据待加工的工件孔位控制固定块的位置,随后拧紧M8固定螺丝固定住固定块,之后将从外向内贯穿固定块的M10锁定螺丝向内锁紧使M10锁定螺丝的端部深入工件的孔位,工件的孔位设在工件的侧面,待初步加工完成后切除工件带孔位的多余部分,锁定螺丝端部形状与孔位相配,机床可以带动夹具上下翻转和左右旋转,对工件进行初步加工;2) Preliminary processing, first loosen the M8 fixing screws of the pressing and fixing block, adjust the position of the fixing block in the pressure groove, control the position of the fixing block according to the hole position of the workpiece to be processed, and then tighten the M8 fixing screws to fix it. After that, the M10 locking screw that penetrates the fixing block from the outside to the inside is locked inward so that the end of the M10 locking screw penetrates into the hole of the workpiece, and the hole of the workpiece is set on the side of the workpiece. After the preliminary processing is completed, cut off the workpiece with holes The shape of the end of the locking screw matches the hole position, and the machine tool can drive the fixture to turn up and down and rotate left and right to perform preliminary processing on the workpiece;
3)工件精加工,完成步骤2)后,将工件放入夹具B,夹具主板的中间位置水平而前后两侧向上倾斜形成斜面,前后两侧斜面与夹具主板中间水平位置的夹角一致,夹具主板的中间位置和前后两斜面形成定位面,夹具主板的前侧中部向下凹陷形成与工件形状相适应的凹槽,夹具主板的中间位置上均匀分布有定位圆,所述定位圆由夹具主板表面向下凹陷形成,定位圆被M8固定螺丝从下向上贯穿,M8固定螺丝具体是从下向上贯穿夹具主板及定位圆,将经过初步加工的工件放入夹具主板的中间位置,底部定位孔对准定位圆,M8固定螺丝从下向上顶入定位孔从而完成对工件的固定,随后对工件进行精加工。3) Finishing the workpiece, after completing step 2), put the workpiece into the fixture B. The middle position of the fixture main board is horizontal and the front and rear sides are inclined upward to form an inclined plane. The middle position of the main board and the front and rear slopes form a positioning surface, the middle of the front side of the main board of the fixture is recessed downward to form a groove suitable for the shape of the workpiece, and there are positioning circles evenly distributed on the middle position of the main board of the fixture, and the positioning circle is formed by the main board of the fixture. The surface is recessed downward, and the positioning circle is penetrated from bottom to top by M8 fixing screws. The M8 fixing screws penetrate the main board of the fixture and the positioning circle from bottom to top. Put the preliminarily processed workpiece into the middle position of the main board of the fixture, and the bottom positioning holes Accurate positioning circle, the M8 fixing screw is pushed into the positioning hole from bottom to top to complete the fixation of the workpiece, and then the workpiece is finished.
为了解决较早夹具容易造成难装夹、难定位和装夹导致时间的浪费问题,易变形和加工精度的不稳定,本发明调整了装夹方式和定位基准,采用多处均匀受力装夹固定和定位圆严格定位,根据基准孔来加工薄壁腔内,控制了工件的变形和加工尺寸稳定,提高了生产效率。In order to solve the problem that the earlier clamps are easy to cause difficult clamping, difficult positioning and clamping, which leads to waste of time, easy deformation and unstable machining accuracy, the present invention adjusts the clamping method and positioning reference, and adopts multiple uniform force clamping and fixing. And the positioning circle is strictly positioned, and the thin-walled cavity is processed according to the reference hole, which controls the deformation of the workpiece and the processing size is stable, and improves the production efficiency.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是夹具A的结构示意图;Fig. 1 is the structural representation of fixture A;
图2是夹具B的结构示意图。FIG. 2 is a schematic diagram of the structure of the fixture B. FIG.
图中:1、夹具主板;2、压槽;3、定位面;4、固定块;5、M8固定螺丝;6、M10锁定螺丝;7、M16固定螺丝;8、夹具主板;9、M12固定螺丝;10、定位圆;11、M8固定螺丝;12、定位面。In the picture: 1. Fixture main board; 2. Pressure groove; 3. Positioning surface; 4. Fixing block; 5. M8 fixing screw; 6. M10 locking screw; 7. M16 fixing screw; 8. Fixture main board; 9. M12 fixing Screw; 10. Positioning circle; 11. M8 fixing screw; 12. Positioning surface.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a mechanical connection or an electrical connection, or two The internal connection of each element can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.
下面参照图1至图2描述根据本发明实施例的一种CNC加工薄壁件组合夹具,所述组合夹具包括夹具A和夹具B,其中夹具A设有夹具主板1,夹具主板1整体是一个长方体,所述夹具主板1上表面左右两侧向下凹陷各自形成一压槽2,两个压槽2之间、夹具主板1的上表面形成定位面3,所述压槽2内设有固定单元,每一压槽2内各设有前后两个固定单元,固定单元具体包括固定块4,固定块4被M8固定螺丝5上下贯穿固定在压槽2内,固定块4同时被一M10锁定螺丝6从内向外贯穿,所述夹具主板1被M16固定螺丝7上下贯穿从而安装在机床上;The following describes a combination fixture for CNC machining thin-walled parts according to an embodiment of the present invention with reference to FIGS. 1 to 2. The combination fixture includes a fixture A and a fixture B, wherein the fixture A is provided with a fixture main board 1, and the fixture main board 1 is a whole A rectangular parallelepiped, the left and right sides of the upper surface of the fixture mainboard 1 are recessed downward to form a
夹具B设有夹具主板8,夹具主板8的中间位置水平而前后两侧向上倾斜形成斜面,前后两侧斜面与夹具主板8中间水平位置的夹角一致,夹具主板8的中间位置和前后两斜面形成定位面12,夹具主板8的前侧中部向下凹陷形成与工件形状相适应的凹槽,所述夹具主板8的前后两侧被M12固定螺丝9上下贯穿从而将夹具B安装在机床上,夹具主板8的中间位置上均匀分布有定位圆10,所述定位圆10由夹具主板8表面向下凹陷形成,定位圆10被M8固定螺丝11从下向上贯穿,M8固定螺丝11具体是从下向上贯穿夹具主板8及定位圆10。The fixture B is provided with a fixture
作为优选,所述夹具A的固定块4被两根M8固定螺丝5从上向下贯穿。Preferably, the fixing
作为优选,夹具A设有四根M16固定螺丝7,其中两根贯穿定位面3,另外两根分别设在前后两个固定块4之间并贯穿压槽2。Preferably, the clamp A is provided with four
作为优选,夹具主板8中间位置均匀分布有三个定位圆10。Preferably, there are three positioning
一种CNC加工薄壁件组合夹具的装夹方法,包括以下步骤:A clamping method for a combination fixture for CNC machining thin-walled parts, comprising the following steps:
1)通过贯穿夹具底板的M16固定螺丝将夹具A安装到机床上;1) Install the fixture A on the machine tool through the M16 fixing screws through the fixture bottom plate;
2)初步加工,先松开压紧固定块M8固定螺丝,固定块在压槽内先调整位置,将固定块根据待加工的工件孔位控制固定块的位置,随后拧紧M8固定螺丝固定住固定块,之后将从外向内贯穿固定块的M10锁定螺丝向内锁紧使M10锁定螺丝的端部深入工件的孔位,工件的孔位设在工件的侧面,待初步加工完成后切除工件带孔位的多余部分,锁定螺丝端部形状与孔位相配,机床可以带动夹具上下翻转和左右旋转,对工件进行初步加工;2) Preliminary processing, first loosen the M8 fixing screws of the pressing and fixing block, adjust the position of the fixing block in the pressure groove, control the position of the fixing block according to the hole position of the workpiece to be processed, and then tighten the M8 fixing screws to fix it. After that, the M10 locking screw that penetrates the fixing block from the outside to the inside is locked inward so that the end of the M10 locking screw penetrates into the hole of the workpiece, and the hole of the workpiece is set on the side of the workpiece. After the preliminary processing is completed, cut off the workpiece with holes The shape of the end of the locking screw matches the hole position, and the machine tool can drive the fixture to turn up and down and rotate left and right to perform preliminary processing on the workpiece;
3)工件精加工,完成步骤2)后,将工件放入夹具B,夹具主板的中间位置水平而前后两侧向上倾斜形成斜面,前后两侧斜面与夹具主板中间水平位置的夹角一致,夹具主板的中间位置和前后两斜面形成定位面,夹具主板的前侧中部向下凹陷形成与工件形状相适应的凹槽,夹具主板的中间位置上均匀分布有定位圆,所述定位圆由夹具主板表面向下凹陷形成,定位圆被M8固定螺丝从下向上贯穿,M8固定螺丝具体是从下向上贯穿夹具主板及定位圆,将经过初步加工的工件放入夹具主板的中间位置,底部定位孔对准定位圆,M8固定螺丝从下向上顶入定位孔从而完成对工件的固定,随后对工件进行精加工。3) Finishing the workpiece, after completing step 2), put the workpiece into the fixture B. The middle position of the fixture main board is horizontal and the front and rear sides are inclined upward to form an inclined plane. The middle position of the main board and the front and rear slopes form a positioning surface, the middle of the front side of the main board of the fixture is recessed downward to form a groove suitable for the shape of the workpiece, and there are positioning circles evenly distributed on the middle position of the main board of the fixture, and the positioning circle is formed by the main board of the fixture. The surface is recessed downward, and the positioning circle is penetrated from bottom to top by M8 fixing screws. The M8 fixing screws penetrate the main board of the fixture and the positioning circle from bottom to top. Put the preliminarily processed workpiece into the middle position of the main board of the fixture, and the bottom positioning holes Accurate positioning circle, the M8 fixing screw is pushed into the positioning hole from bottom to top to complete the fixation of the workpiece, and then the workpiece is finished.
为了解决较早夹具容易造成难装夹、难定位和装夹导致时间的浪费问题,易变形和加工精度的不稳定,本发明调整了装夹方式和定位基准,采用多处均匀受力装夹固定和定位圆严格定位,根据基准孔来加工薄壁腔内,控制了工件的变形和加工尺寸稳定,提高了生产效率。In order to solve the problem that the earlier clamps are easy to cause difficult clamping, difficult positioning and clamping, which leads to waste of time, easy deformation and unstable machining accuracy, the present invention adjusts the clamping method and positioning reference, and adopts multiple uniform force clamping and fixing. And the positioning circle is strictly positioned, and the thin-walled cavity is processed according to the reference hole, which controls the deformation of the workpiece and the processing size is stable, and improves the production efficiency.
在本说明书的描述中,参考术语“一个实施例”、“示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to a description of the terms "one embodiment," "example," or "some examples," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in the present invention. in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.
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| CN116197695A (en) * | 2023-03-13 | 2023-06-02 | 苏州立迈精密制造有限公司 | Part clamp and porous finish machining method thereof |
| CN119566735A (en) * | 2024-12-16 | 2025-03-07 | 东莞溪河精密技术有限公司 | Method for manufacturing metal shell of moving camera |
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| CN119566735A (en) * | 2024-12-16 | 2025-03-07 | 东莞溪河精密技术有限公司 | Method for manufacturing metal shell of moving camera |
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