CN110860427A - Novel waterproofing membrane is with immersion oil device - Google Patents
Novel waterproofing membrane is with immersion oil device Download PDFInfo
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- CN110860427A CN110860427A CN201911102543.3A CN201911102543A CN110860427A CN 110860427 A CN110860427 A CN 110860427A CN 201911102543 A CN201911102543 A CN 201911102543A CN 110860427 A CN110860427 A CN 110860427A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
- B05C3/125—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/11—Vats or other containers for liquids or other fluent materials
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Abstract
The invention belongs to the technical field of waterproof coiled material production equipment, and provides a novel oil immersion device for a waterproof coiled material, which comprises an oil immersion groove, wherein an upper cover is arranged at the upper part of the oil immersion groove, and an oil inlet pipe is arranged at the upper part of the upper cover; an oil outlet pipe is arranged at the lower part of the oil immersion tank; an oil immersion mechanism is arranged in the oil immersion groove; the oil immersion mechanism comprises an oil immersion roller, a driving shaft and a bearing seat, and the oil immersion roller is arranged outside the driving shaft; the oil immersion mechanisms are arranged in a plurality of positions and are sequentially staggered up and down along the length direction of the oil immersion groove; the outer wall of the immersion oil tank is provided with a control screen, the inner wall of the immersion oil tank is provided with an oil temperature meter, and the oil temperature meter is electrically connected with the control screen. The novel oil immersion device for the waterproof coiled material increases the oil immersion time of the waterproof coiled material, is beneficial to replacing pre-immersion oil at any time, and improves the yield of the waterproof coiled material.
Description
Technical Field
The invention relates to the technical field of waterproof coiled material production equipment, in particular to a novel oil immersion device for a waterproof coiled material.
Background
When the modified asphalt waterproof coiled material is produced, two key processes of oil pre-soaking and oil soaking are needed; the structure adopted by the two procedures aiming at oil immersion and oil immersion at present generally comprises an oil immersion groove and a scraper blade, wherein pre-immersion oil is contained in the oil immersion groove, an oil immersion roller is installed in the oil immersion groove, the bottom of the oil immersion roller is positioned below the liquid level of the pre-immersion oil, a waterproof coiled material is guided into the oil immersion groove from the bottom of the oil immersion roller, and the scraper blade is installed at the rear end of the oil immersion groove to scrape the oil on the surface of the guided waterproof coiled material uniformly;
chinese patent CN 201821715219.X discloses an oil immersion and immersion device for a waterproof roll, which comprises a seal box, wherein a feed inlet and a discharge outlet are respectively formed in two sides of the seal box along the upstream to downstream positions of the waterproof roll, an oil immersion tank is installed at the feed inlet, pre-immersion oil is contained in the oil immersion tank, an oil immersion roller is installed in the oil immersion tank, and the bottom of the oil immersion roller is positioned below the liquid level of the pre-immersion oil; however, in the actual operation process, the time for the waterproof coiled material to pass through the oil immersion tank is limited, and the tire base fabric cannot be fully immersed; moreover, when the oil immersion tank is used for a long time, the temperature of the pre-immersion oil inside the oil immersion tank is increased, the viscosity of the pre-immersion oil is changed, and the yield of the waterproof roll is affected.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the novel oil immersion device for the waterproof coiled material, which increases the oil immersion time of the waterproof coiled material, is beneficial to replacing pre-immersion oil at any time and improves the yield of the waterproof coiled material.
In order to achieve the purpose, the invention adopts the following technical scheme:
the novel oil immersion device for the waterproof coiled material comprises an oil immersion groove, wherein an upper cover is arranged at the upper part of the oil immersion groove, an oil inlet pipe is arranged at the upper part of the upper cover, and an oil inlet hopper is arranged at the upper part of the oil inlet pipe; an oil outlet pipe is arranged at the lower part of the oil immersion tank, and a control valve is arranged on the outer wall of the oil outlet pipe;
an oil immersion mechanism is arranged in the oil immersion groove; the front end of the oil immersion groove and the rear end of the oil immersion groove are respectively and correspondingly provided with a coiled material inlet and a coiled material outlet;
the oil immersion mechanism comprises two oil immersion rollers, a driving shaft and two bearing seats, and two ends of the driving shaft are respectively and correspondingly arranged in the bearing seats; the oil immersion roller is arranged outside the driving shaft;
the oil immersion mechanisms are arranged in a plurality of positions and are sequentially staggered up and down along the length direction of the oil immersion groove;
the outer wall of the immersion oil tank is provided with a control screen, the inner wall of the immersion oil tank is provided with an oil temperature meter, and the oil temperature meter is electrically connected with the control screen.
As an improved technical scheme, a groove is formed in the oil inlet hopper, and a filter screen is arranged in the groove.
As an improved technical scheme, the outer wall of the oil immersion groove is provided with an observation window, and the observation window is arranged by a transparent plastic component.
As an improved technical scheme, a collecting cylinder is arranged at the lower part of the oil immersion tank, the collecting cylinder is arranged as a funnel-shaped component, and the lower part of the collecting cylinder is correspondingly provided with the oil outlet pipe.
As an improved technical scheme, protective sleeves are arranged outside the coiled material inlet and the coiled material outlet, and are semicircular components.
As an improved technical scheme, a supporting frame is arranged at the lower part of the oil immersion tank and comprises a supporting tube and universal wheels, and two ends of the supporting tube are respectively connected with the oil immersion tank and the universal wheels.
As an improved technical scheme, the outer wall of the oil immersion tank is provided with a handrail, and the handrail is a nylon member.
As an improved technical scheme, a timer is arranged on the side edge of the control screen and is electrically connected with the control screen.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the invention provides a novel oil immersion device for a waterproof coiled material, which comprises: the oil immersion tank is characterized in that an upper cover is arranged at the upper part of the oil immersion tank, an oil inlet pipe is arranged at the upper part of the upper cover, and an oil inlet hopper is arranged at the upper part of the oil inlet pipe; an oil outlet pipe is arranged at the lower part of the oil immersion tank, and a control valve is arranged on the outer wall of the oil outlet pipe; an oil immersion mechanism is arranged in the oil immersion groove; the front end of the oil immersion groove and the rear end of the oil immersion groove are respectively and correspondingly provided with a coiled material inlet and a coiled material outlet; the oil immersion mechanism comprises an oil immersion roller, a driving shaft and a bearing seat, and the oil immersion roller is arranged outside the driving shaft; the oil immersion mechanisms are arranged in a plurality of positions and are sequentially staggered up and down along the length direction of the oil immersion groove; the control screen is arranged on the outer wall of the immersion oil tank, the oil temperature meter is arranged on the inner wall of the immersion oil tank, and the oil temperature meter is electrically connected with the control screen; based on above mechanism, simple structure and convenient operation increase waterproofing membrane's immersion oil time, do benefit to simultaneously and change immersion oil in advance at any time, improve waterproofing membrane's yield.
In the invention, a groove is arranged in the oil inlet hopper, and a filter screen is arranged in the groove; based on above mechanism, avoid impurity to get into in the oil immersion in advance, influence the process of oil immersion.
In the invention, the outer wall of the oil immersion groove is provided with an observation window which is a transparent plastic component; based on above mechanism, do benefit to the process of looking over the immersion oil.
According to the invention, the lower part of the oil immersion tank is provided with the collecting cylinder which is a funnel-shaped member, and the lower part of the collecting cylinder is correspondingly provided with the oil outlet pipe; based on above mechanism, do benefit to clean thorough change preimpregnation oil.
In the invention, protective sleeves are arranged outside the coiled material inlet and the coiled material outlet, and are arranged as semicircular components; based on above mechanism, protect the setting to waterproofing membrane, avoid taking place the scratch.
According to the invention, a support frame is arranged at the lower part of the immersion oil tank, the support frame comprises a support tube and universal wheels, and two ends of the support tube are respectively connected with the immersion oil tank and the universal wheels; based on above mechanism, do benefit to the support and be convenient for remove to arbitrary position and use.
In the invention, the outer wall of the oil immersion groove is provided with a handrail which is a nylon member; based on above mechanism, through the handrail is convenient for promote.
In the invention, a timer is arranged on the side edge of the control screen and is electrically connected with the control screen; based on above mechanism, through setting up the time-recorder is convenient for in time remind the change oil that soaks in advance.
In conclusion, the novel oil immersion device for the waterproof coiled material is convenient to operate, increases the oil immersion time of the waterproof coiled material, is beneficial to replacing pre-immersion oil at any time, improves the yield of the waterproof coiled material, and is beneficial to popularization and use.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic structural view of an oil immersion device for a novel waterproof roll;
FIG. 2 is a partial structural view of the upper cover;
fig. 3 is a schematic structural view of an oil immersion mechanism.
In the drawing, 1, an oil immersion tank, 11, a coiled material inlet, 12, a coiled material outlet, 13, a protective sleeve, 2, an upper cover, 21, an oil inlet pipe, 22, an oil inlet hopper, 221, a groove, 222, a filter screen, 3, an oil outlet pipe, 31, a control valve, 4, an oil immersion mechanism, 41, an oil immersion roller, 42, a driving shaft, 43, a bearing seat, 5, a control screen, 51, an oil thermometer, 6, an observation window, 7, a collecting cylinder, 8, a support frame, 81, a support pipe, 82, a universal wheel, 83, a handrail, 9 and a timer.
Detailed Description
The technical solution of the present invention will be described in detail with reference to specific examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1-3, the invention provides a novel oil immersion device for a waterproof coiled material, which comprises an oil immersion tank 1, wherein an upper cover 2 is arranged at the upper part of the oil immersion tank 1, and the upper cover 2 and the oil immersion tank 1 can be hinged; an oil inlet pipe 21 is arranged at the upper part of the upper cover 2, and the oil inlet pipe 21 is used for the entry of pre-immersion oil;
the upper part of the oil inlet pipe 21 is provided with the oil inlet hopper 22, a groove 221 is arranged in the oil inlet hopper 22 for effectively preventing the oil immersion tank 1 from leaking from the side edge, and a filter screen 222 is arranged in the groove 221; impurities are prevented from entering the pre-immersion oil to influence the oil immersion process;
the lower part of the oil immersion tank 1 is provided with an oil outlet pipe 3, and the outer wall of the oil outlet pipe 3 is provided with a control valve 31; opening the control valve 31, and discharging waste oil through the oil outlet pipe 3;
the lower part of the oil immersion tank 1 is provided with a collecting cylinder 7, the collecting cylinder 7 is a funnel-shaped component, and the lower part of the collecting cylinder 7 is correspondingly provided with an oil outlet pipe 3; the pre-immersion oil is favorably and cleanly and thoroughly replaced;
the front end of the immersion oil tank 1 and the rear end of the immersion oil tank 1 are respectively and correspondingly provided with a coiled material inlet 11 and a coiled material outlet 12; the coil inlet 11 and the coil outlet 12 are used for the inlet and the outlet of the coil respectively;
an oil immersion mechanism 4 is arranged in the oil immersion tank 1, the oil immersion mechanism 4 comprises two oil immersion rollers 41, a driving shaft 42 and bearing seats 43, and two ends of the driving shaft 42 are respectively and correspondingly arranged in the bearing seats 43; an oil immersion roller 41 is arranged outside the driving shaft 42;
the oil immersion mechanisms 4 are arranged in a plurality of numbers, and the oil immersion mechanisms 4 are sequentially arranged in a vertically staggered manner along the length direction of the oil immersion tank 1; the arrangement of different oil immersion mechanisms 4 greatly prolongs the oil immersion time;
the control screen 5 is arranged on the outer wall of the immersion oil tank 1, the oil temperature meter 51 is arranged on the inner wall of the immersion oil tank 1, and the oil temperature meter 51 is electrically connected with the control screen 5; the oil temperature meter 51 is used for timely detecting the temperature change of the pre-immersion oil and timely replacing the pre-immersion oil;
an observation window 6 is arranged on the outer wall of the immersion oil tank 1, and the observation window 6 is a transparent plastic material component; the process of oil immersion is easy to check;
the lower part of the immersion oil tank 1 is provided with a support frame 8, the support frame 8 comprises a support pipe 81 and a universal wheel 82, and two ends of the support pipe 81 are respectively connected with the immersion oil tank 1 and the universal wheel 82; the support is facilitated, and the movable support is convenient to move to any position for use;
the outer wall of the immersion oil tank 1 is provided with a handrail 83, and the handrail 83 is a nylon member; pushing is facilitated by the armrest 83;
a timer 9 is arranged on the side edge of the control screen 5, and the timer 9 is electrically connected with the control screen 5; by arranging the timer 9, the pre-immersion oil can be conveniently and timely reminded to be replaced;
the oil immersion process of the above embodiment is: the waterproof coiled material enters from the coiled material inlet 11, is wound from the outside of the first oil immersion roller 41, sequentially penetrates through the different oil immersion rollers 41, is provided with different numbers of oil immersion rollers 41, greatly prolongs the oil immersion time, and is discharged from the coiled material outlet 12 after oil immersion;
soaking the oil for a certain time, timely observing the change of the oil temperature through the oil temperature meter 51, and if the oil temperature is high, replacing the pre-soaked oil and stopping the movement of the waterproof roll;
opening the control valve 31, discharging the used waste oil along the oil outlet pipe 3, completely discharging the waste oil, and closing the control valve 31; adding new pre-soak oil from the oil hopper 22; at the moment, the operations are circulated, and the rest oil immersion processes are completed.
In the embodiment of the invention, the oil immersion roller is made of metal materials, and the specific components are prepared as follows according to mass percentage:
carbon: 0.002% -0.05%, silicon: 0.03% -0.90%, manganese: 0.03% -0.23%, phosphorus: 0.001% -0.003%, sulfur: 0.001% -0.020%, chromium: 12% -20%, nickel: 1% -8%, aluminum: 0.001% -0.2%, nitrogen: 0.001% -0.020%, oxygen: 0.001% -0.015%, copper: 0.001% -8%, tungsten: 0.001% -6%, vanadium: 0.001% -0.8%, niobium: 0.001% -0.30%, calcium: 0.001% -0.10%, magnesium: 0.001% -0.10%, boron: 0.001% -0.020%, molybdenum: 2% -10%, the balance being iron and indispensable impurities;
correspondingly, a coating is sprayed on the metal material, and the coating comprises 3.5 wt% of NiCr, 36.2O36 and the balance of Al2O 3;
the specific smelting process comprises the following steps: according to the normal smelting process of cast steel, melting the components of carbon, manganese, chromium, nickel, vanadium, boron, phosphorus, sulfur, molybdenum and the like according to the formula proportion, discharging, feeding a boron material by using a refining furnace under the condition of introducing argon in the whole process and stirring, and controlling the discharging temperature to be 1600 ℃; feeding the B material of nano-grade powder, and refining by using a furnace after the B material is discharged; casting into a primary part; performing isothermal nitriding treatment on the surface of a primary part at 500 ℃, firstly, preserving heat for 16h, adopting a lower ammonia decomposition rate (18%), namely a nitrogen absorption stage, then improving the ammonia decomposition rate to 35%, preserving heat for 70h, namely a diffusion stage, and finally, performing nitrogen annealing treatment 3h before nitriding is finished, wherein the ammonia decomposition rate is improved to 70%, and the nitrogen annealing temperature is improved to 500 ℃; then plasma spraying the coating on the contact surface of the substrate to finish the process;
in this embodiment, the components of the metal material cooperate with each other to improve the corrosion resistance and fatigue resistance of the oil impregnated roller. For example, the arrangement of chromium greatly improves the corrosion resistance of a metal material, the manganese element can greatly improve the fatigue performance, the manganese contained in the material can enable accessories to deform uniformly, and meanwhile, cracks can be formed in the whole crystal grains instead of being concentrated at the boundary, on the other hand, the manganese contained is also the resistance of crack propagation, when the tips of the cracks are expanded to a manganese-containing phase, the cracks can deflect, the crack expansion path is increased, and therefore the fracture toughness and the fatigue resistance of the material are improved. The hardenability can be improved by adding a boron material into the components, and the action mechanism is as follows: boron is partially polymerized in an austenite boundary, carbon and phosphorus in the components have important influence on the hardenability of the boron-enhanced parts, and the hardenability of the oiling roller is remarkably enhanced and stabilized by utilizing the composite action of multiple elements, so that the hardenability of the oiling roller is closely related to the subsequent nitriding treatment of the oiling roller, and the hardenability of the oiling roller is of great significance;
the metal material may be martensitic stainless steel, or may be other types, which are not described herein, but are not intended to limit the present invention.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.
Claims (8)
1. The utility model provides a novel waterproofing membrane is with immersion oil device which characterized in that: the oil immersion tank comprises an oil immersion tank, wherein an upper cover is arranged at the upper part of the oil immersion tank, an oil inlet pipe is arranged at the upper part of the upper cover, and an oil inlet hopper is arranged at the upper part of the oil inlet pipe; an oil outlet pipe is arranged at the lower part of the oil immersion tank, and a control valve is arranged on the outer wall of the oil outlet pipe;
an oil immersion mechanism is arranged in the oil immersion groove; the front end of the oil immersion groove and the rear end of the oil immersion groove are respectively and correspondingly provided with a coiled material inlet and a coiled material outlet;
the oil immersion mechanism comprises two oil immersion rollers, a driving shaft and two bearing seats, and two ends of the driving shaft are respectively and correspondingly arranged in the bearing seats; the oil immersion roller is arranged outside the driving shaft;
the oil immersion mechanisms are arranged in a plurality of positions and are sequentially staggered up and down along the length direction of the oil immersion groove;
the outer wall of the immersion oil tank is provided with a control screen, the inner wall of the immersion oil tank is provided with an oil temperature meter, and the oil temperature meter is electrically connected with the control screen.
2. The novel waterproofing membrane is with immersion oil device of claim 1 characterized in that: the inside of oil inlet hopper sets up the recess, set up the filter screen in the recess.
3. The novel waterproofing membrane is with immersion oil device of claim 1 characterized in that: the outer wall of the immersion oil tank is provided with an observation window, and the observation window is made of transparent plastic material.
4. The novel waterproofing membrane is with immersion oil device of claim 1 characterized in that: the lower part of the oil immersion tank is provided with a collecting cylinder, the collecting cylinder is arranged as a funnel-shaped member, and the lower part of the collecting cylinder is correspondingly provided with the oil outlet pipe.
5. The novel waterproofing membrane is with immersion oil device of claim 1 characterized in that: the coiled material import with the outside of coiled material export all sets up the lag, the lag is the setting of semicircle form component.
6. The novel waterproofing membrane is with immersion oil device of claim 1 characterized in that: the lower part of the immersion oil tank is provided with a support frame, the support frame comprises a support tube and universal wheels, and the two ends of the support tube are respectively connected with the immersion oil tank and the universal wheels.
7. The novel waterproofing membrane is with immersion oil device of claim 1 characterized in that: the outer wall of the oil immersion groove is provided with a handrail, and the handrail is a nylon component.
8. The novel waterproofing membrane is with immersion oil device of claim 1 characterized in that: and a timer is arranged on the side edge of the control screen and is electrically connected with the control screen.
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| CN201911102543.3A CN110860427A (en) | 2019-11-12 | 2019-11-12 | Novel waterproofing membrane is with immersion oil device |
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| CN201911102543.3A CN110860427A (en) | 2019-11-12 | 2019-11-12 | Novel waterproofing membrane is with immersion oil device |
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