CN110848819A - Inductance assembly, electric control assembly and air conditioner - Google Patents
Inductance assembly, electric control assembly and air conditioner Download PDFInfo
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- CN110848819A CN110848819A CN201810956872.3A CN201810956872A CN110848819A CN 110848819 A CN110848819 A CN 110848819A CN 201810956872 A CN201810956872 A CN 201810956872A CN 110848819 A CN110848819 A CN 110848819A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/24—Cooling of electric components
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/89—Arrangement or mounting of control or safety devices
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Abstract
本发明公开了一种电感组件、电控组件及空调器。电感组件包括:电感和用于传导电感热量的导热件,导热件与电感热交换,导热件与电感接触的部分为绝缘部分。根据本发明的电感组件,通过设置导热件,导热件可以传导电感产生的热量,从而可以防止热量堆积在电感内,可以对电感起到快速散热的作用,进而可以确保电感的正常运行。
The invention discloses an inductance component, an electric control component and an air conditioner. The inductance component includes: an inductance and a heat-conducting member for conducting heat of the inductance, the heat-conducting member exchanges heat with the inductance, and the part of the heat-conducting member in contact with the inductance is an insulating part. According to the inductor assembly of the present invention, by disposing the heat conducting member, the heat conducting member can conduct the heat generated by the inductor, thereby preventing heat from accumulating in the inductor, rapidly dissipating heat from the inductor, and ensuring the normal operation of the inductor.
Description
技术领域technical field
本发明涉及空调技术领域,尤其是涉及一种电感组件、电控组件及空调器。The present invention relates to the technical field of air conditioners, in particular to an inductance component, an electric control component and an air conditioner.
背景技术Background technique
在相关技术中,空调室外机内设有电控组件。为了防止空调室外机内产生的冷凝水进入到电控组件内,通常将电控组件的盒体密封设置。但是,电控组件内的电感和电子元器件在工作时会产生大量的热量,密封的盒体会影响电控组件的散热,电控组件会因工作温度过高而出现短路或控制紊乱的现象,从而影响了空调室外机的正常运行。In the related art, an electric control assembly is provided in the outdoor unit of the air conditioner. In order to prevent the condensed water generated in the outdoor unit of the air conditioner from entering the electric control assembly, the box body of the electric control assembly is usually sealed. However, the inductance and electronic components in the electronic control assembly will generate a lot of heat during operation, and the sealed box will affect the heat dissipation of the electronic control assembly. This affects the normal operation of the outdoor unit of the air conditioner.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的一个目的在于提出一种电感组件,所述电感组件具有散热效果好的优点。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, an object of the present invention is to provide an inductance component, the inductance component has the advantage of good heat dissipation effect.
本发明还提出了一种用于空调器的电控组件。The invention also provides an electric control assembly for the air conditioner.
本发明又提出了一种具有上述电控组件的空调器,所述空调器内设有储液罐。The present invention further provides an air conditioner with the above-mentioned electronic control assembly, wherein a liquid storage tank is arranged in the air conditioner.
根据本发明实施例的电感组件,包括:电感;用于传导所述电感热量的导热件,所述导热件与所述电感热交换,所述导热件与所述电感接触的部分为绝缘部分。An inductor assembly according to an embodiment of the present invention includes: an inductor; a thermally conductive member for conducting heat from the inductor, the thermally conductive member exchanges heat with the inductor, and a portion of the thermally conductive member in contact with the inductor is an insulating portion.
根据本发明实施例的电感组件,通过设置导热件,导热件可以传导电感产生的热量,从而可以防止热量堆积在电感内,可以对电感起到快速散热的作用,进而可以确保电感的正常运行。According to the inductor component of the embodiment of the present invention, by disposing the heat conducting member, the heat conducting member can conduct the heat generated by the inductor, thereby preventing the heat from accumulating in the inductor, and rapidly dissipating heat from the inductor, thereby ensuring the normal operation of the inductor.
根据本发明的一些实施例,所述电感组件还包括支撑座,所述导热件放置在所述支撑座上。According to some embodiments of the present invention, the inductor assembly further includes a support base on which the thermally conductive member is placed.
根据本发明的一些实施例,所述导热件包括设在所述绝缘部分上的金属部分。According to some embodiments of the present invention, the thermally conductive member includes a metal portion provided on the insulating portion.
根据本发明实施例的用于空调器的电控组件,包括:电控盒组件,所述电控盒组件包括盒体和设在所述盒体内的电控装置,所述电控装置包括电路板、设在所述电路板上的电感和设在所述电路板上的控制元器件;用于对所述控制元器件进行散热的散热器;导热件,所述导热件具有与所述电感接触的绝缘部分,所述导热件与所述盒体的散热部和/或所述散热器接触。An electric control assembly for an air conditioner according to an embodiment of the present invention includes an electric control box assembly, wherein the electric control box assembly includes a box body and an electric control device disposed in the box body, and the electric control device includes a circuit a board, an inductor provided on the circuit board, and a control component provided on the circuit board; a heat sink for dissipating heat from the control component; The insulating part in contact, the heat conducting member is in contact with the heat dissipation part of the box body and/or the heat sink.
根据本发明实施例的电控组件,通过设置导热件,导热件可以将电感产生的热量传递至盒体和/或散热器上,由此可以在不影响电控盒组件密封性能的基础上,对电感起到快速散热的作用,从而可以确保电控组件的正常运行。电控组件的结构密封性能好且具有良好的散热效果,具有很强的实用性能。According to the electrical control assembly of the embodiment of the present invention, by disposing the heat conducting member, the heat conducting member can transfer the heat generated by the inductance to the box body and/or the radiator, thereby, without affecting the sealing performance of the electrical control box assembly, It can quickly dissipate heat to the inductor, so as to ensure the normal operation of the electronic control components. The structure of the electronic control assembly has good sealing performance and good heat dissipation effect, and has strong practical performance.
根据本发明的一些实施例,所述散热器的至少一部分与所述控制元器件接触以与所述控制元器件进行热交换。According to some embodiments of the present invention, at least a portion of the heat spreader is in contact with the control element for heat exchange with the control element.
根据本发明的一些实施例,所述电控组件设在所述储液罐上,所述散热器的至少一部分伸出所述盒体以与所述储液罐的外周壁接触进行热交换。According to some embodiments of the present invention, the electronic control assembly is provided on the liquid storage tank, and at least a part of the radiator extends out of the box body to contact the outer peripheral wall of the liquid storage tank for heat exchange.
在本发明的一些实施例中,所述散热器与所述储液罐的外周壁贴合。In some embodiments of the present invention, the radiator is in contact with the outer peripheral wall of the liquid storage tank.
根据本发明的一些实施例,所述盒体为导热材料件。According to some embodiments of the present invention, the box body is a piece of thermally conductive material.
根据本发明的一些实施例,所述导热件包括设在所述绝缘部分上的金属部分,所述金属部分与所述盒体和/或所述散热器接触。According to some embodiments of the present invention, the thermally conductive member includes a metal portion provided on the insulating portion, the metal portion being in contact with the box body and/or the heat sink.
在本发明的一些实施例中,所述绝缘部分和所述金属部分为一体成型件。In some embodiments of the present invention, the insulating portion and the metal portion are integrally formed.
在本发明的一些实施例中,所述金属部分为铜材料件或铝材料件。In some embodiments of the present invention, the metal portion is a piece of copper material or a piece of aluminum material.
在本发明的一些实施例中,所述金属部分包括支撑部和连接部,所述绝缘部分和所述电感均设在所述支撑部上,所述连接部与所述盒体或所述散热器接触。In some embodiments of the present invention, the metal part includes a support part and a connection part, the insulating part and the inductor are both arranged on the support part, and the connection part is connected to the box body or the heat dissipation part. device contact.
在本发明的一些实施例中,所述盒体上设有向内凹入的安装部,连接件穿过所述安装部和所述连接部,所述连接件将所述导热件固定在所述盒体上。In some embodiments of the present invention, the box body is provided with an inwardly concave mounting portion, a connecting piece passes through the mounting portion and the connecting portion, and the connecting piece fixes the thermally conductive member on the on the box body.
在本发明的一些实施例中,所述电控组件还包括:用于支撑所述电感的支撑座,所述支撑座设在所述电路板上,所述导热件位于所述电感和所述支撑座之间,所述支撑部设在所述支撑座的上表面上,所述连接部与所述支撑座的侧壁相连。In some embodiments of the present invention, the electronic control assembly further includes: a support base for supporting the inductor, the support base is provided on the circuit board, and the heat conducting member is located between the inductor and the Between the support bases, the support portion is provided on the upper surface of the support base, and the connection portion is connected to the side wall of the support base.
根据本发明的一些实施例,所述散热器与所述盒体接触。According to some embodiments of the present invention, the heat sink is in contact with the case.
根据本发明的一些实施例,其特征在于,所述盒体包括第一壳体和第二壳体,所述第一壳体与所述第二壳体配合以限定出所述电控装置的安装空间,所述第一壳体上设有装配孔,所述散热器全部或部分穿过所述装配孔伸入到所述安装空间内,所述散热器至少与所述控制元器件接触。According to some embodiments of the present invention, the box body includes a first casing and a second casing, and the first casing cooperates with the second casing to define an area of the electronic control device. An installation space, the first housing is provided with an assembly hole, the heat sink protrudes into the installation space through the assembly hole in whole or in part, and the heat sink is at least in contact with the control element.
根据本发明实施例的空调器,包括根据本发明上述实施例的电控组件。An air conditioner according to an embodiment of the present invention includes the electric control assembly according to the above-mentioned embodiment of the present invention.
根据本发明实施例的空调器,通过设置上述电控组件,电控组件内设有导热件,导热件可以将电感产生的热量传递至盒体和/或散热器上,由此可以在不影响电控盒组件密封性能的基础上,对电感起到快速散热的作用,从而可以确保电控组件的正常运行,进而可以提升空调器的运行平稳性。According to the air conditioner of the embodiment of the present invention, by arranging the above-mentioned electric control assembly, the electric control assembly is provided with a heat-conducting member, and the heat-conducting member can transfer the heat generated by the inductance to the box body and/or the radiator, so that it can be On the basis of the sealing performance of the electronic control box components, it can quickly dissipate heat to the inductance, so as to ensure the normal operation of the electronic control components, thereby improving the running stability of the air conditioner.
根据本发明的一些实施例,所述空调器为空调室外机。According to some embodiments of the present invention, the air conditioner is an air conditioner outdoor unit.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是根据本发明实施例的电控装置的结构示意图;1 is a schematic structural diagram of an electronic control device according to an embodiment of the present invention;
图2是根据本发明实施例的电感组件的爆炸结构示意图;2 is a schematic diagram of an exploded structure of an inductor component according to an embodiment of the present invention;
图3是根据本发明实施例的导热件与支撑座的配合结构示意图;FIG. 3 is a schematic diagram of the matching structure of a heat conducting member and a support seat according to an embodiment of the present invention;
图4是根据本发明实施例的散热器与电控装置的配合结构示意图;FIG. 4 is a schematic diagram of the cooperation structure of a heat sink and an electronic control device according to an embodiment of the present invention;
图5是根据本发明实施例电控组件的结构示意图;5 is a schematic structural diagram of an electronic control assembly according to an embodiment of the present invention;
图6是图5中所示的电控组件的主视图;Figure 6 is a front view of the electronic control assembly shown in Figure 5;
图7是图6中A-A方向的剖视图;Fig. 7 is the sectional view of A-A direction in Fig. 6;
图8是图7中B圈示部分的局部放大图;Fig. 8 is a partial enlarged view of the part circled by B in Fig. 7;
图9是根据本发明实施例的电控组件与储液罐的配合结构示意图;9 is a schematic diagram of the cooperation structure of the electronic control assembly and the liquid storage tank according to an embodiment of the present invention;
图10是图9所示的电控组件与储液罐的配合结构的爆炸图。FIG. 10 is an exploded view of the matching structure of the electronic control assembly and the liquid storage tank shown in FIG. 9 .
附图标记:Reference number:
电控组件100,
电控盒组件1,Electric
盒体11,第一壳体111,安装部111a,第一安装孔111a1,装配孔111b,第二壳体112,密封圈113,The box body 11, the
电控装置12,电路板121,电感122,控制元器件123,支撑座124,第三安装孔124a,电容125,The
散热器2,
导热件3,绝缘部分31,第二放置槽311,金属部分32,支撑部321,第一放置槽321a,连接部322,第二安装孔322a,The
连接件4,
储液罐200,Reservoir 200,
压缩机300。
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
下面参考图2描述根据本发明实施例的电感组件,该电感组件可以用于电控装置内。The following describes an inductive component according to an embodiment of the present invention with reference to FIG. 2 , and the inductive component can be used in an electronic control device.
如图2所示,根据本发明实施例的电感组件,包括:电感122和用于传导电感122热量的导热件3,导热件3可以与电感122热交换。具体而言,电感122在工作时会产生大量的热量,从而大大提升了电感122的工作温度,过高的工作温度会影响电感122的正常运行。导热件3可以与电感122进行热交换,导热件3还可以传导电感122产生的热量,从而可以防止热量堆积在电感122内,可以对电感122起到快速散热的作用。其中,导热件3与电感122接触的部分可以为绝缘部分31。可以理解的是,绝缘部分31具有导热和防止导电的作用,从而可以确保电感122的正常运行。As shown in FIG. 2 , an inductor assembly according to an embodiment of the present invention includes an
在本发明的一个具体示例中,电感组件可以用于电控装置内,电控装置的壳体上设有散热部,导热件3的一端与散热部相连。当电控装置运行时,电感122产生的热量可以通过导热件3传递至散热部,散热部可以将来自电感122的热量传递至电控装置外,由此可以对电感122和电控装置起到快速散热的作用,可以使电控装置在适宜的工作温度下运行,从而可以提升电控装置的运行平稳性。In a specific example of the present invention, the inductance component can be used in an electric control device, a heat dissipation part is provided on the housing of the electric control device, and one end of the
根据本发明实施例的电感组件,通过设置导热件3,导热件3可以传导电感122产生的热量,从而可以防止热量堆积在电感122内,可以对电感122起到快速散热的作用,进而可以确保电感122的正常运行。According to the inductor component of the embodiment of the present invention, by disposing the thermally
如图2所示,根据本发明的一些实施例,电感组件还可以包括支撑座124,导热件3可以放置在支撑座124上,由此可以方便电感122与导热件3的装配更加方便。可选地,电感组件可以与PCB板装配在一起。支撑座124可以采用螺钉连接或焊接的方式固定在PCB板上,支撑座124上设有导热件3的容纳空间,导热件3放置在容纳空间内,电感122放置在导热件3上。As shown in FIG. 2 , according to some embodiments of the present invention, the inductor assembly may further include a
例如,电感122可以形成为圆盘形,容纳空间可以形成为向下凹入的装配槽,导热件3可以形成为圆弧形并与装配槽的内周壁紧密贴合。当电感122与支撑座124装配时,电感122的一部分可以收纳在装配槽内并与导热件3的上表面紧密贴合。由此,通过上述设置,可以使电感122与支撑座124和导热件3的配合结构更加牢固,还可以提升导热件3的热传导效率。For example, the
如图2所示,根据本发明的一些实施例,导热件3可以包括设在绝缘部分31上的金属部分32,由此可以提升导热件3的热传导效率。可以理解的是,金属材料的热传导效率较高,电感122产生的热量可以通过绝缘部分31传递至金属部分32,金属部分32可以将热量快速地传导出去,从而可以提升电感组件的散热效率。As shown in FIG. 2 , according to some embodiments of the present invention, the thermally
可选地,绝缘部分31与金属部分32可以为分体件,绝缘部分31与金属部分32也可以为一体成型件。例如,如图2所示,导热件3包括分体设计的绝缘部分31和金属部分32,金属部分32放置在支撑座124上,绝缘部分31位于电感122和金属部分32之间。由此,通过上述设置,绝缘部分31既可以防止电感122与金属部分32之间出现漏电的现象,绝缘部分31又可以将电感122产生的热量传递至金属件。Optionally, the insulating
下面参考图1-图10描述根据本发明实施例的电控组件100,该电控组件100可以用于空调器内。其中,空调器内可以设有储液罐200。The following describes an
如图1-图4、图10所示,根据本发明实施例的电控组件100,包括:电控盒组件1、散热器2和导热件3。As shown in FIGS. 1-4 and 10 , an
如图10所示,电控盒组件1可以包括盒体11和设在盒体11内的电控装置12,电控装置12可以包括电路板121、设在电路板121上的电感122和设在电路板121上的控制元器件123,散热器2可以用于对控制元器件123进行散热,导热件3可以具有与电感122接触的绝缘部分31,导热件3可以与盒体11的散热部和/或散热器2接触。As shown in FIG. 10 , the electric
具体而言,电路板121可以固定在盒体11的内周壁上,电路板121上可以设有电感122和控制元器件123。当电控装置12工作时,电感122和控制元器件123均可以产生大量的热量,从而升高了电控装置12的工作温度。为了确保电控装置12的正常运行,需要对电控装置12进行降温。散热器2可以用于对控制元器件123进行散热,由此可以降低控制元器件123的工作温度,可以确保控制元器件123正常的运行。Specifically, the
导热件3可以起到传递热量的作用,导热件3上可以设置绝缘部分31,绝缘部分31具有导热和防止导电的作用,从而可以确保电感122的正常运行。其中,导热件3可以与盒体11上的散热部接触,导热件3也可以与散热器2接触,导热件3还可以同时与盒体11上的散热部和散热器2接触。当导热件3与盒体11上的散热部接触时,导热件3可以将电感122产生的热量传递至盒体11上的散热部上,可以采用自然对流的方式对散热部进行降温,从而可以起到对电感122降温的作用。当导热件3与散热器2接触时,导热件3可以将电感122产生的热量传递至散热器2,进而可以通过散热器2对电感122进行散热。The heat-conducting
由此,通过上述设置,采用导热件3可以将盒体11内的电感122产生的热量传递至盒体11上的散热部和/或散热器2上,可以在不影响盒体11密封性能的基础上对电感122进行有效地散热,不仅可以防止空调器内的冷凝水流入到电控装置12上,还可以使电感122在适宜的工作温度下运行,可以提升空调器的运行平稳性。Therefore, through the above arrangement, the heat generated by the
可选地,盒体11上的散热部可以为盒体11的一部分,散热部也可以为散热装置,散热部可以设在盒体11的外周壁上并可以对导热件3进行冷却,进而可以降低电感122的温度。Optionally, the heat dissipation part on the box body 11 can be a part of the box body 11, and the heat dissipation part can also be a heat dissipation device. Reduce the temperature of the
下面参考图1和图10以一个具体实施例详细描述本发明的电控装置12。The
电控装置12包括电路板121,电路板121固定在盒体11的内周壁上。电路板121上设有控制元器件123、电感122和电容125,控制元器件123为IPM模块,IPM模块的一端与电路板121相连,IPM模块的另一端与散热器2接触。电感122和电容125设在IPM模块的同一侧(如图4所示的左侧),电感122和电容125在电路板121的长度方向(如图1和图4所示的前后方向)上间隔设置。电感122形成为圆盘形,电感122与IPM模块间隔设置,电感122的下方设有导热件3,导热件3的绝缘部分31与电感122接触,导热件3的一端与盒体11上的散热部相连。The
当电控装置12工作时,IPM模块产生的热量可以传递至散热器2,散热器2可以将来自IPM模块的热量传递至储液罐200的外表面上,可以采用储液罐200的外表面的温度对IPM模块进行降温。电感122产生的热量可以通过导热件3传递至盒体11上的散热部,热量在散热部上传播时可以采用自然对流的方式与空气气流进行换热,从而可以实现对电感122降温的目的。When the
根据本发明实施例的电控组件100,通过设置导热件3,导热件3可以将电感122产生的热量传递至盒体11和/或散热器2上,由此可以在不影响电控盒组件1密封性能的基础上,对电感122起到快速散热的作用,从而可以确保电控组件100的正常运行。电控组件100的结构密封性能好且具有良好的散热效果,具有很强的实用性能。According to the
如图4所示,根据本发明的一些实施例,散热器2的至少一部分可以与控制元器件123接触以与控制元器件123进行热交换,从而可以提升控制元器件123的散热效率。可以理解的是,散热器2的至少一部分既可以与控制元器件123直接接触,散热器2的至少一部分也可以与控制元器件123间接接触。例如,控制元器件123与散热器2之间可以设置导热硅胶,导热硅胶可以将控制元器件123产生的热量传递至散热器2。再例如,散热器2可以与控制元器件123的外表面贴合,控制元器件123产生的热量可以直接传递至散热器2。As shown in FIG. 4 , according to some embodiments of the present invention, at least a part of the
如图9-图10所示,电控组件100可以设在储液罐200上,散热器2的至少一部分可以伸出盒体11以与储液罐200的外周壁接触进行热交换,由此可以提升散热器2的散热效率。可以理解的是,由于储液罐200的外周壁上的温度较低,散热器2与储液罐200的外周壁接触可以将热量传递至储液罐200,可以利用储液罐200的外表面的温度对散热器2进行降温。需要进行说明的是,散热器2可以与储液罐200的外周壁直接接触,散热器2也可以与储液罐200的外周壁间接接触,可以根据实际的安装需求选择设置。As shown in FIGS. 9-10 , the
可选地,如图10所示,散热器2可以与储液罐200的外周壁贴合,由此可以使散热器2与储液罐200之间配合结构更加简单,不仅可以提升装配效率,还可以提升散热器2的散热效率。进一步地,散热器2可以采用焊接的方式固定在储液罐200上。Optionally, as shown in FIG. 10 , the
在本发明的一些实施例中,盒体11可以为导热材料件,由此可以使提升导热件3的散热效率。具体而言,导热件3可以将电感产生的热量传递至盒体11,热量在盒体11上传播的同时可以与空气气流进行热交换,从而可以提升散热效率。可选地,盒体11可以为金属材料件。例如,盒体11可以为铁或者铝材料件。In some embodiments of the present invention, the box body 11 may be a thermally conductive material, so that the heat dissipation efficiency of the thermally
如图2所示,根据本发明的一些实施例,导热件3可以包括设在绝缘部分31上的金属部分32,金属部分32可以与盒体11和/或散热器2接触,由此可以提升导热件3的导热效率。可以理解的是,金属材料的导热性能较好,金属部分32可以将绝缘部分31上的热量快速地传递至盒体11和/或散热器2上,由此可以提升电感122的散热效率。As shown in FIG. 2 , according to some embodiments of the present invention, the thermally
可选地,金属部分32可以为铜材料件或铝材料件,铜的热传导效率为397W/m.K,由此可以大大提升导热件3的热传导效率。当然,金属部分32也可以为其他金属材料件,例如,金属部分32也可以为铸铁材料件、铝材料件,可以根据实际的使用需求选择设置,本发明对此不做具体限制。Optionally, the
可选地,绝缘部分31和金属部分32可以为一体成型件,由此可以使导热件3的结构更加简单,可以方便导热件3的装配。例如,绝缘部分31和金属部分32可以为一体注塑件,可以将金属部分32放置在模具内,金属部分32上设有注塑区域,可以将液态的绝缘材料注入到模具内,液态的绝缘材料可以填充在注塑区域内,开摸后可以得到一体成型的导热件3。Optionally, the insulating
当然可以理解的是,绝缘部分31和金属部分32也可以为分体件,可以将绝缘部分31放置在金属部分32上,绝缘部分31可以与电感122直接接触,由此可以增大绝缘部分31和金属部分32之间的接触面积。例如,如图2、图7-图8所示,导热件3包括分体设计的金属部分32和绝缘部分31,绝缘部分31放置在金属部分32上,电感122设在绝缘部分31上。其中,电感122形成为圆盘形,金属部分32上设有向下凹入的第一放置槽321a,绝缘部分31上设有向下凹入的第二放置槽311,绝缘部分31的一部分可以设在第一放置槽321a内,电感122的一部分收纳在第二放置槽311内。由此,通过上述设置,可以使电感122与导热件3的配合结构更加牢固、紧凑。Of course, it can be understood that the insulating
如图2-图3所示,在本发明的一些实施例中,金属部分32可以包括支撑部321和连接部322,绝缘部分31和电感122均可以设在支撑部321上,连接部322可以与盒体11或散热器2接触,由此可以方便导热件3的安装和固定。具体而言,支撑部321用于支撑绝缘部分31和电感122,连接部322可以与盒体11相连以对导热件3进行固定。As shown in FIGS. 2-3 , in some embodiments of the present invention, the
如图5所示,在本发明的一些实施例中,盒体11上可以设有向内(靠近电控装置12的方向)凹入的安装部111a,连接件4可以穿过安装部111a和连接部322以将导热件3固定在盒体11上,由此可以使导热件3的固定方式更加简单。例如,安装部111a上可以设置第一安装孔111a1,连接部322上可以设置第二安装孔322a,连接件4可以为螺栓,螺栓可以依次穿过第一安装孔111a1和第二安装孔322a并与螺母旋合配合,由此可以将连接部322固定在盒体11的内周壁上。需要进行说明的是,导热件3的固定方式并不唯一。例如,也可以采用铆接的方式将连接部322与盒体11连接在一起。As shown in FIG. 5 , in some embodiments of the present invention, the box body 11 may be provided with a mounting
如图2-图4所示,根据本发明的一些实施例,电控组件100还可以包括用于支撑电感122的支撑座124,支撑座124可以设在电路板121上,导热件3可以位于电感122和支撑座124之间,支撑部321可以设在支撑座124的上表面上,连接部322可以与支撑座124的侧壁相连,由此可以使电感122与电路板121的配合结构更加牢固。可选地,支撑座124可以采用螺钉连接的方式与电路板121连接在一起。As shown in FIGS. 2-4 , according to some embodiments of the present invention, the
下面参考图2-图5以一个具体实施例详细描述本发明的电感122、导热件3和支撑座124的配合结构。In the following, the matching structure of the
如图2所示,支撑座124形成为长方体形成的框体结构,支撑座124与电路板121螺钉连接。支撑座124上设有放置空间,支撑座124靠近盒体11的一侧(如图2所示的前侧)侧壁上设有第三安装孔124a,第三安装孔124a为螺纹孔。导热件3包括分体设计的金属部分32和绝缘部分31。金属部分32包括支撑部321和连接部322,支撑部321设在放置空间内,绝缘部分31放置在支撑部321上,电感122设在绝缘部分31上。连接部322相对支撑部321向下延伸,连接部322上设有与第三安装孔124a正对设置第二安装孔322a,第二安装孔322a为通孔。电感122形成为圆盘形,支撑部321上设有向下凹入的第一放置槽321a,绝缘部分31上设有向下凹入的第二放置槽311,绝缘部分31设在第一放置槽321a内,电感122的一部分收纳在第二放置槽311内。As shown in FIG. 2 , the
如图5所示,盒体11上设有向内凹入的安装部111a,安装部111a上设有第一安装孔111a1,第一安装孔111a1为通孔。在前后方向上,第一安装孔111a1与第二安装孔322a和第三安装孔124a正对设置。采用连接件4依次穿过第一安装孔111a1和第二安装孔322a并伸入到第三安装孔124a内,连接件4与第三安装孔124a螺纹连接,由此可以将支撑座124、导热件3和盒体11连接在一起,导热件3与盒体11的内周壁紧密贴合。由此,通过上述设置,不仅可以使导热件3的固定结构更加牢固,还可以使导热件3与盒体11紧密接触,可以提升导热件3的热传导效率。As shown in FIG. 5 , the box body 11 is provided with an inwardly recessed mounting
根据本发明的一些实施例,散热器2可以与盒体11接触,由此可以提升电控组件100的散热效率。具体而言,导热件3可以将电感122产生的热量传递至散热器2和/或盒体11上,控制元器件123产生的热量可以传递至散热器2上。由于散热器2与盒体11接触,热量可以在盒体11和散热器2之间进行传播,由此可以增大电控组件100的散热效率,一部分热量可以通过散热器2传递至储液罐200上,储液罐200可以与散热器2进行换热,一部分热量在盒体11上传播时可以与空气气流完成换热。由此,通过上述设置,可以大大提升电感122和控制元器件123的散热效率。According to some embodiments of the present invention, the
如图10所示,在本发明的一些实施例中,盒体11可以包括第一壳体111和第二壳体112,第一壳体111可以与第二壳体112配合以限定出电控装置12的安装空间,第一壳体111上可以设有装配孔111b,散热器2可以穿过装配孔111b伸入到安装空间内以至少与控制元器件123接触,由此可以使盒体11的结构设计更加简单、方便电控组件100的装配。As shown in FIG. 10 , in some embodiments of the present invention, the box body 11 may include a
可选地,第一壳体111和第二壳体112可以采用卡扣配合的方式连接在一起,第一壳体111和第二壳体112也可以采用螺钉连接的方式装配在一起。Optionally, the
在图10所示的具体示例中,散热器2和装配孔111b之间还可以设置密封圈113,密封圈113可以密封散热器2与第一壳体111之间的装配间隙,由此可以使散热器2与盒体11之间的配合结构更加紧密,可以防止空调器内的冷凝水通过散热器2与第一壳体111之间的装配间隙进入到盒体11内,可以对电控装置12起到很好的保护作用。In the specific example shown in FIG. 10 , a sealing
根据本发明实施例的空调器,包括根据本发明上述实施例的电控组件100。The air conditioner according to the embodiment of the present invention includes the
根据本发明实施例的空调器,通过设置上述电控组件100,电控组件100内设有导热件3,导热件3可以将电感122产生的热量传递至盒体11和/或散热器2上,由此可以在不影响电控盒组件1密封性能的基础上,对电感122起到快速散热的作用,从而可以确保电控组件100的正常运行,进而可以提升空调器的运行平稳性。According to the air conditioner according to the embodiment of the present invention, by setting the above-mentioned
在本发明的一些实施例中,空调器可以为空调室外机,由此可以使空调室外机的运行更加平稳。当然可以理解的是,空调器也可以为窗式空调器、移动式空调器等。In some embodiments of the present invention, the air conditioner may be an outdoor unit of the air conditioner, thereby making the operation of the outdoor unit of the air conditioner more stable. Of course, it can be understood that the air conditioner may also be a window air conditioner, a mobile air conditioner, or the like.
如图9-图10所示,在本发明的一个具体示例中,空调室外机包括机壳(图未示出)、压缩机300、储液罐200和电控装置12,压缩机300与储液罐200相连且压缩机300和储液罐200均设在机壳内,电控组件100设在储液罐200的外周壁上,电控组件100可以与压缩机300电连接以控制压缩机300的工作状态。其中,电控组件100包括电控盒组件1、散热器2和导热件3,电控盒组件1包括盒体11和设在盒体11内的电控装置12,电控装置12包括电路板121、控制元器件123和电感122。散热器2的一端固定在储液罐200上,散热器2的另一端与控制元器件123接触。导热件3的一端与电感122相连,导热件3的另一端与盒体11相连。As shown in FIG. 9-FIG. 10, in a specific example of the present invention, the outdoor unit of the air conditioner includes a casing (not shown), a
当空调室外机工作时,控制元器件123可以将其产生的热量传递至散热器2,散热器2可以将来自控制元器件123的热量传递至储液罐200的外表面上,储液罐200的外表面的温度较低,可以采用储液罐200的外表面的温度对控制元器件123进行降温。导热件3可以将电感122产生的热量传递至盒体11上,盒体11上的热量可以采用自然对流的方式与空气气流进行换热,从而可以起到对电感122降温的作用。When the outdoor unit of the air conditioner works, the
下面参考图1-图10详细描述根据本发明具体实施例的电控组件100,该电控组件100可以设在空调室外机内的储液罐200上。值得理解的是,下面描述仅是示例性的,而不是对本发明的具体限制。The
如图1-图4、图10所示,根据本发明实施例的电控组件100,包括:电控盒组件1、散热器2和导热件3。As shown in FIGS. 1-4 and 10 , an
如图1-图5、图10所示,电控盒组件1包括盒体11和设在盒体11内的电控装置12。盒体11包括第一壳体111和第二壳体112,第一壳体111与第二壳体112卡扣配合以限定出电控装置12的安装空间,第一壳体111上设有装配孔111b。As shown in FIGS. 1-5 and 10 , the electric
电控装置12包括电路板121、控制元器件123、电感122和电容125,电路板121固定在盒体11的内周壁上。控制元器件123、电感122和电容125均设在电路板121上,控制元器件123为IPM模块。电感122和电容125设在IPM模块的同一侧,电感122和电容125在电路板121的长度方向(如图1和图4所示的前后方向)上间隔设置。电感122形成为圆盘形,电感122与IPM模块间隔设置,电感122的下方设有导热件3。The
散热器2的一端通过焊接连接的方式固定在储液罐200上,散热器2的另一端通过装配孔111b伸入到盒体11内并与IPM模块接触。散热器2和装配孔111b之间设有密封圈113,密封圈113用于密封散热器2与第一壳体111之间的装配间隙。One end of the
如图3所示,电路板121上设有支撑座124,支撑座124形成为长方体形成的框体结构。支撑座124与电路板121之间螺钉连接,支撑座124上设有放置空间,支撑座124靠近盒体11的一侧侧壁上设有第三安装孔124a,第三安装孔124a为螺纹孔。As shown in FIG. 3 , the
导热件3包括分体设计的金属部分32和绝缘部分31。金属部分32包括支撑部321和连接部322,支撑部321设在放置空间内,绝缘部分31放置在支撑部321上,电感122设在绝缘部分31上。连接部322相对支撑部321向下延伸,连接部322上设有与第三安装孔124a正对设置第二安装孔322a,第二安装孔322a为通孔。其中,支撑部321上设有向下凹入的第一放置槽321a,绝缘部分31上设有向下凹入的第二放置槽311,绝缘部分31设在第一放置槽321a内,电感122的一部分收纳在第二放置槽311内。The
如图5所示,盒体11上设有向内凹入的安装部111a,安装部111a上设有第一安装孔111a1,第一安装孔111a1为通孔。在前后方向上,第一安装孔111a1与第二安装孔322a和第三安装孔124a正对设置。采用连接件4依次穿过第一安装孔111a1和第二安装孔322a并伸入到第三安装孔124a内,连接件4与第三安装孔124a螺纹连接,由此可以将支撑座124、导热件3和盒体11连接在一起,导热件3与盒体11的内周壁紧密贴合。As shown in FIG. 5 , the box body 11 is provided with an inwardly recessed mounting
当电控装置12工作时,控制元器件123和电感122均可以产生大量的热量。控制元器件123可以将热量传递至散热器2,散热器2可以将来自控制元器件123的热量传递至储液罐200的外表面上,储液罐200的外表面的温度较低,可以采用储液罐200的外表面的温度对控制元器件123进行降温。导热件3可以将电感122产生的热量传递至盒体11上,盒体11上的一部分热量可以采用自然对流的方式与空气气流进行换热,盒体11上的另一部分热量可以传递至散热器2上。由此,通过上述设置,可以在不影响电控组件100密封效果的前提下提升电控装置12的散热效率,不仅可以防止空调室外机内的冷凝水流入到电控装置12上,还可以使电感122和控制元器件123在适宜的工作温度下运行,进而可以提升空调室外机的运行平稳性。When the
需要理解的是,在本发明的上述描述中,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。It should be understood that in the above description of the present invention, the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", etc. indicate the orientation or The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention. Furthermore, features delimited with "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specific example," or "some examples", etc., is meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.
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