CN110846997A - A kind of prefabricated prestressed steel and concrete splicing continuous composite beam and construction method - Google Patents
A kind of prefabricated prestressed steel and concrete splicing continuous composite beam and construction method Download PDFInfo
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Abstract
一种预制预应力钢与混凝土拼接连续组合梁及施工方法,组合梁包括预制混凝土板、预应力工字钢梁、预应力钢筋、剪力连接件、钢箱梁连接构件及混凝土板连接构件。方法为:对接时,先通过钢梁连接构件对预应力工字钢梁进行连接,腹板连接钢板、上翼缘连接钢板及下翼缘连接钢板均通过螺栓与钢梁固连;再通过混凝土板连接构件对预制混凝土板进行连接;混凝土板连接构件包括四种结构形式,第一种结构形式以精轧螺栓为连接件,采用预留孔道形式安装螺栓;第二、三种以锚索为连接件,区别在于一个直接通过预留孔道形式安装锚索,另一个先完成后浇混凝土浇筑,再通过预留孔道形式安装锚索;第四种结构形式以预埋钢筋为连接件,采用后浇混凝土形式固封钢筋。
A prefabricated prestressed steel and concrete spliced continuous composite beam and a construction method. The composite beam comprises a prefabricated concrete slab, a prestressed I-beam, a prestressed steel bar, a shear force connector, a steel box girder connecting member and a concrete slab connecting member. The method is: when docking, first connect the prestressed I-beam through the steel beam connecting member, the web connecting steel plate, the upper flange connecting steel plate and the lower flange connecting steel plate are all connected to the steel beam by bolts; The plate connecting member connects the precast concrete slab; the concrete slab connecting member includes four structural forms, the first structural form uses the finishing bolts as the connecting parts, and the bolts are installed in the form of reserved holes; the second and third structural forms use the anchor cables as the connecting parts. The difference is that one of the connecting parts installs the anchor cable directly through the reserved channel, and the other is completed and then poured with concrete, and then the anchor cable is installed through the reserved channel. Pouring concrete to seal the reinforcement.
Description
技术领域technical field
本发明属于桥梁工程技术领域,特别是涉及一种预制预应力钢与混凝土拼接连续组合梁及施工方法。The invention belongs to the technical field of bridge engineering, in particular to a continuous composite beam spliced with prefabricated prestressed steel and concrete and a construction method.
背景技术Background technique
钢与混凝土组合梁是通过剪力连接件将钢梁与混凝土板连接起来共同受力和变形协调的一种组合梁,其能够充分利用钢材所具有的优越抗拉性能和混凝土所具有优越抗压性能。The steel and concrete composite beam is a composite beam that connects the steel beam and the concrete slab through the shear connector to coordinate the stress and deformation. It can make full use of the superior tensile properties of steel and the superior compression resistance of concrete. performance.
预应力钢与混凝土连续组合梁是指在钢与混凝土组合梁承受正弯矩钢梁下翼缘附近布置预应力钢筋,并施加预应力;在负弯矩区域的钢梁上翼缘下的腹板附近、混凝土翼缘板内或同时在钢梁上翼缘附近和混凝土板内同时布置预应力钢筋,并施加预应力;在受拉钢筋翼缘施加预应力目的是扩大其弹性性能范围,提高其疲劳强度,减少钢材的用量,提高组合梁的承载能力和刚度。在组合梁负弯矩区域的混凝土板中施加预应力目的是延迟负弯矩区混凝土的裂缝出现,阻止混凝土板裂缝的开展,减小混凝土板中钢筋腐蚀和混凝土恶化,增加耐久性,提高负弯矩区抗弯承载能力。The prestressed steel and concrete continuous composite beam refers to the arrangement of prestressed steel bars near the lower flange of the steel beam under positive bending moment, and the application of prestressing; , In the concrete flange plate or at the same time near the upper flange of the steel beam and in the concrete plate at the same time arranging prestressed steel bars, and applying prestressing; the purpose of applying prestressing to the tension steel flange is to expand its elastic performance range and improve its fatigue strength. Reduce the amount of steel and improve the bearing capacity and stiffness of composite beams. The purpose of applying prestress to the concrete slab in the negative bending moment area of the composite beam is to delay the appearance of concrete cracks in the negative bending moment area, prevent the development of cracks in the concrete slab, reduce the corrosion of steel bars in the concrete slab and the deterioration of concrete, increase the durability, and improve the negative bending moment. Bending capacity in the bending moment zone.
在实际工程中,通常是在施工现场进行预应力钢与混凝土施工,为了提高施工速度,不影响周围施工环境,可以在异地或施工场地外场地制作预应力钢与混凝土组合梁,或者先在异地制作钢与混凝土组合梁,再在现场进行张拉预应力,进而形成预制预应力钢与混凝土组合梁。预制预应力钢与混凝土组合梁具有很多优点,主要体现在快速施工、减少由于施工活动对周围交通流的影响、具有良好的抗震性能及足够的耐久性。In practical projects, prestressed steel and concrete construction is usually carried out on the construction site. In order to improve the construction speed and not affect the surrounding construction environment, prestressed steel and concrete composite beams can be made in different places or outside the construction site, or firstly in different places. Steel and concrete composite beams are made, and then prestressed on site to form prefabricated prestressed steel and concrete composite beams. Prefabricated prestressed steel and concrete composite beams have many advantages, mainly reflected in rapid construction, reduced impact on surrounding traffic flow due to construction activities, good seismic performance and sufficient durability.
但是,预制预应力钢与混凝土组合梁也具有明显的缺点,即在受到现场条件、施工环境、运输和吊装等因素时,会限制预制预应力钢与混凝土组合梁的长度,而现有的预制预应力钢与混凝土组合梁的长度却无法满足实际工程的需要。However, prefabricated prestressed steel and concrete composite beams also have obvious disadvantages, that is, the length of prefabricated prestressed steel and concrete composite beams will be limited due to factors such as site conditions, construction environment, transportation and hoisting. However, the length of prestressed steel and concrete composite beams cannot meet the needs of practical engineering.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的问题,本发明提供一种预制预应力钢与混凝土拼接连续组合梁及施工方法,能够有效延长组合梁的整体长度,进而有效满足实际工程中对组合梁的长度需要。Aiming at the problems existing in the prior art, the present invention provides a continuous composite beam spliced with prefabricated prestressed steel and concrete and a construction method, which can effectively extend the overall length of the composite beam, thereby effectively meeting the length requirements of the composite beam in practical engineering.
为了实现上述目的,本发明采用如下技术方案:一种预制预应力钢与混凝土拼接连续组合梁,包括预制混凝土板、预应力工字钢梁、预应力钢筋、剪力连接件、钢梁连接构件及混凝土板连接构件;所述预制混凝土板固设在预应力工字钢梁上翼缘顶部,所述剪力连接件预埋在预制混凝土板内部,且剪力连接件焊接固连在预应力工字钢梁上翼缘顶部;所述预应力钢筋布置在预应力工字钢梁上翼缘下方、下翼缘上方或下翼缘下方;所述预应力工字钢梁对接时通过钢梁连接构件进行固定连接;所述预制混凝土板对接时通过混凝土板连接构件进行固定连接。In order to achieve the above purpose, the present invention adopts the following technical scheme: a continuous composite beam spliced with prefabricated prestressed steel and concrete, comprising prefabricated concrete slabs, prestressed I-beam beams, prestressed steel bars, shear force connectors, and steel beam connection members and the concrete slab connecting member; the precast concrete slab is fixed on the top of the upper flange of the prestressed I-beam, the shearing connector is pre-buried inside the precast concrete slab, and the shearing connector is welded and fixed on the prestressed I-beam The top of the upper flange of the steel girder; the prestressed steel bars are arranged below the upper flange of the prestressed I-beam, above the lower flange or below the lower flange; the prestressed I-beam is fixedly connected by a steel beam connecting member when docking; When the prefabricated concrete slabs are butted together, the concrete slab connecting members are used for fixed connection.
所述钢梁连接构件包括腹板连接钢板、上翼缘连接钢板及下翼缘连接钢板;所述腹板连接钢板搭接在两根对接的预应力工字钢梁腹板之间,腹板连接钢板与预应力工字钢梁腹板之间通过腹板连接螺栓相固连;所述上翼缘连接钢板搭接在两根对接的预应力工字钢梁上翼缘之间,上翼缘连接钢板与预应力工字钢梁上翼缘通过上翼缘连接螺栓相固连,且上翼缘连接螺栓上端预埋在预制混凝土板内;所述下翼缘连接钢板搭接在两根对接的预应力工字钢梁下翼缘之间,下翼缘连接钢板与预应力工字钢梁下翼缘通过下翼缘连接螺栓相固连。The steel beam connecting member includes a web connecting steel plate, an upper flange connecting steel plate and a lower flange connecting steel plate; the web connecting steel plate is overlapped between the webs of the two butted prestressed I-beam beams, and the web The connecting steel plate and the web of the prestressed I-beam are fixedly connected by web connecting bolts; the upper flange connecting steel plate is overlapped between the upper flanges of the two butted prestressed I-beams, and the upper flanges are connected. The steel plate and the upper flange of the prestressed I-beam are fixedly connected by the upper flange connecting bolt, and the upper end of the upper flange connecting bolt is pre-buried in the precast concrete slab; the lower flange connecting steel plate is lapped on the two butted prestressed Between the lower flanges of the I-beam, the lower flange connecting steel plate and the lower flange of the prestressed I-beam are fixedly connected through the lower flange connecting bolts.
所述混凝土板连接构件包括四种结构形式;第一种结构形式的混凝土板连接构件包括精轧螺栓和螺栓预留孔道,螺栓预留孔道通过预埋模具或波纹管设置在预制混凝土板内,在螺栓预留孔道后端的预制混凝土板上设有预留混凝土后浇槽,所述精轧螺栓穿装在两张对接的预制混凝土板的螺栓预留孔道中,两张对接的预制混凝土板通过精轧螺栓进行固定连接;第二种结构形式的混凝土板连接构件包括锚索和锚索预留孔道,锚索预留孔道通过预埋模具或波纹管设置在预制混凝土板内,在锚索预留孔道后端的预制混凝土板上设有预留锚固槽,所述锚索穿装在两张对接的预制混凝土板的锚索预留孔道中,两张对接的预制混凝土板通过锚索进行固定连接;第三种结构形式的混凝土板连接构件包括锚索、后浇混凝土和锚索预留孔道,锚索预留孔道通过预埋模具或波纹管设置在预制混凝土板内,在锚索预留孔道后端的预制混凝土板上设有预留锚固槽,两张对接的预制混凝土板之间设有预留间隙,预留间隙由后浇混凝土进行封装,在后浇混凝土内通过预埋模具或波纹管设有锚索预留孔道,所述锚索穿装在两张对接的预制混凝土板以及后浇混凝土内的锚索预留孔道中,两张对接的预制混凝土板通过锚索和后浇混凝土进行固定连接;第四种结构形式的混凝土板连接构件包括预埋钢筋和后浇混凝土,预埋钢筋固设在预制混凝土板上,两张对接的预制混凝土板之间设有预留间隙,预埋钢筋延伸至预留间隙内,预留间隙由后浇混凝土进行封装,预埋钢筋封装在后浇混凝土中,两张对接的预制混凝土板通过预埋钢筋和后浇混凝土进行固定连接。The concrete slab connecting member includes four structural forms; the concrete slab connecting member of the first structural form includes finishing bolts and reserved holes for the bolts, and the reserved holes for the bolts are arranged in the precast concrete slab through a pre-embedded mold or a corrugated pipe, The precast concrete slab at the rear end of the reserved hole channel for the bolt is provided with a reserved concrete post pouring groove, the finishing bolts are inserted into the reserved hole channel of the bolts of the two butt jointed precast concrete slabs, and the two butt jointed prefabricated concrete slabs pass through Finished-rolled bolts are used for fixed connection; the second structural form of concrete slab connection components includes anchor cables and anchor cable reserved channels. The precast concrete slab at the rear end of the reserved channel is provided with a reserved anchoring groove, the anchor cable is inserted into the reserved hole channel of the anchor cable of the two butt-jointed prefabricated concrete slabs, and the two butted prefabricated concrete slabs are fixedly connected by the anchor cable. The third structural form of the concrete slab connecting member includes anchor cables, post-cast concrete and anchor cable reserved channels. The anchor cable reserved channels are set in the precast concrete slab through embedded molds or corrugated pipes, and the anchor cables reserve channels. The precast concrete slab at the rear end is provided with a reserved anchoring groove, and a reserved gap is set between the two butted precast concrete slabs. There are reserved holes for anchor cables, and the anchor cables are inserted into the reserved holes for anchor cables in the two butt-jointed precast concrete slabs and the post-cast concrete. Fixed connection; the concrete slab connection member of the fourth structural form includes pre-embedded steel bars and post-cast concrete. The steel bars extend into the reserved gap, the reserved gap is encapsulated by the post-cast concrete, the pre-embedded steel bars are encapsulated in the post-cast concrete, and the two butt-jointed precast concrete slabs are fixedly connected by the pre-embedded steel bars and the post-cast concrete.
所述的预制预应力钢与混凝土拼接连续组合梁的施工方法,包括如下步骤:The described construction method of prefabricated prestressed steel and concrete splicing continuous composite beams comprises the following steps:
步骤一:按照设计要求制作预应力工字钢梁,并在预应力工字钢梁的上翼缘、下翼缘及腹板的设计位置处加工螺栓孔,同时在预应力工字钢梁上翼缘顶部焊接上剪力连接件;Step 1: Make the prestressed I-beam according to the design requirements, and process the bolt holes at the design positions of the upper flange, the lower flange and the web of the prestressed I-beam, and at the same time, make the upper flange of the prestressed I-beam. Weld the shear connector on the top;
步骤二:绑扎预制混凝土板中的钢筋笼,然后在预应力工字钢梁的上翼缘顶部支模板,再将绑扎好的钢筋笼按设计要求放置到模板内,最后向模板内部浇注混凝土,直到混凝土固化成型;Step 2: Bind the reinforcement cage in the precast concrete slab, then support the template on the top of the upper flange of the prestressed I-beam, and then place the bound reinforcement cage into the template according to the design requirements, and finally pour concrete into the template. until the concrete is solidified;
步骤三:按照要求将制作好的组合梁进行对接,当两根对接的预应力工字钢梁准确定位后,分别将腹板连接钢板、上翼缘连接钢板及下翼缘连接钢板安装到预应力工字钢梁上的设定位置处,完成预应力工字钢梁的连接;Step 3: Connect the fabricated composite beams according to the requirements. After the two butt-jointed prestressed I-beam beams are accurately positioned, respectively install the web connecting steel plate, the upper flange connecting steel plate and the lower flange connecting steel plate to the prestressed steel beams. At the set position on the stressed I-beam, the connection of the prestressed I-beam is completed;
步骤四:当预应力工字钢梁完成连接后,在对预制混凝土板进行连接;Step 4: After the prestressed I-beams are connected, connect the precast concrete slabs;
对于采用第一种结构形式的混凝土板连接构件的情况时,在两张预制混凝土板进行正式对接前,需要先将精轧螺栓插入一侧的螺栓预留孔道中,随着两张预制混凝土板的对接,使精轧螺栓准确插入另一侧的螺栓预留孔道中;当两张预制混凝土板完成准确对接后,通过螺母将精轧螺栓的两端固定到预留混凝土后浇槽内,然后向预留混凝土后浇槽内浇入混凝土完成封装;最后张拉预应力钢筋并完成锚固,施工结束;In the case of using the first structural form of the concrete slab connection member, before the two precast concrete slabs are formally butted together, it is necessary to insert the finishing bolts into the reserved holes for the bolts on one side. After the two precast concrete slabs are accurately butted, the two ends of the finishing bolts are fixed into the reserved concrete back pouring trough by nuts, and then Concrete is poured into the post-reserved concrete pouring trough to complete the encapsulation; finally, the prestressed steel bars are tensioned and anchored, and the construction is over;
对于采用第二种结构形式的混凝土板连接构件的情况时,当两张预制混凝土板的完成准确对接后,将锚索穿入锚索预留孔道中,并通过锚具将锚索固定到预留锚固槽中,然后向预留锚固槽内浇入混凝土完成封装;最后张拉预应力钢筋并完成锚固,施工结束;For the case of using the second structural form of the concrete slab connection member, when the two precast concrete slabs are accurately butted, the anchor cable is inserted into the reserved hole for the anchor cable, and the anchor cable is fixed to the prefabricated cable through the anchor. Leave it in the anchoring groove, and then pour concrete into the reserved anchoring groove to complete the packaging; finally stretch the prestressed steel bars and complete the anchoring, and the construction is over;
对于采用第三种结构形式的混凝土板连接构件的情况时,两张预制混凝土板的完成准确对接后,将锚索穿入锚索预留孔道中,同时在预留间隙内的锚索外部套上预埋模具或波纹管,然后向预留间隙浇入后浇混凝土,使预留间隙被后浇混凝土填满,直到后浇混凝土固化成型;然后通过锚具将锚索固定到预留锚固槽中,再向预留锚固槽内浇入混凝土完成封装;最后张拉预应力钢筋并完成锚固,施工结束;For the case of using the third structural form of the concrete slab connection member, after the two precast concrete slabs are accurately butted, the anchor cable is inserted into the reserved hole for the anchor cable, and at the same time, the anchor cable is sheathed outside the reserved gap. Install the pre-embedded mold or corrugated pipe, and then pour the post-cast concrete into the reserved gap, so that the reserved gap is filled with the post-cast concrete until the post-cast concrete is solidified and formed; then the anchor cable is fixed to the reserved anchor groove through the anchor. Then pour concrete into the reserved anchoring groove to complete the encapsulation; finally stretch the prestressed steel bars and complete the anchoring, and the construction is over;
对于采用第四种结构形式的混凝土板连接构件的情况时,当两张预制混凝土板的完成准确对接后,将两侧的预埋钢筋对接绑扎,然后向预留间隙浇入后浇混凝土,使预留间隙被后浇混凝土填满,直到后浇混凝土固化成型;最后张拉预应力钢筋并完成锚固,施工结束。For the case of using the fourth structural form of the concrete slab connection member, after the two precast concrete slabs are accurately butted, the pre-embedded steel bars on both sides are butted and bound, and then the post-cast concrete is poured into the reserved gap to make the The reserved gap is filled with post-cast concrete until the post-cast concrete is solidified and formed; finally, the prestressed steel bars are stretched and anchored, and the construction is over.
本发明的有益效果:Beneficial effects of the present invention:
本发明的预制预应力钢与混凝土拼接连续组合梁及施工方法,能够有效延长组合梁的整体长度,进而有效满足实际工程中对组合梁的长度需要。The prefabricated prestressed steel and concrete spliced continuous composite beam and the construction method of the invention can effectively extend the overall length of the composite beam, thereby effectively meeting the length requirement of the composite beam in practical engineering.
附图说明Description of drawings
图1为本发明的一种预制预应力钢与混凝土拼接连续组合梁(精轧螺栓+螺栓预留孔道)的俯视剖面图;Fig. 1 is the top sectional view of a kind of prefabricated prestressed steel and concrete splicing continuous composite beam (finishing bolt+bolt reserved hole) of the present invention;
图2为本发明的一种预制预应力钢与混凝土拼接连续组合梁(锚索+锚索预留孔道)的俯视剖面图;Fig. 2 is the top sectional view of a kind of prefabricated prestressed steel and concrete splicing continuous composite beam (anchor cable+anchor cable reserved tunnel) of the present invention;
图3为本发明的一种预制预应力钢与混凝土拼接连续组合梁(锚索+锚索预留孔道+后浇混凝土)的俯视剖面图;Fig. 3 is a top sectional view of a prefabricated prestressed steel and concrete splicing continuous composite beam (anchor cable+anchor cable reserved tunnel+post-cast concrete) of the present invention;
图4为本发明的一种预制预应力钢与混凝土拼接连续组合梁(预埋钢筋+后浇混凝土)的俯视剖面图;Fig. 4 is the top sectional view of a kind of prefabricated prestressed steel and concrete splicing continuous composite beam (pre-embedded steel bar + post-cast concrete) of the present invention;
图5为本发明的一种预制预应力钢与混凝土拼接连续组合梁(精轧螺栓+螺栓预留孔道)的正视剖面图;Fig. 5 is the front sectional view of a kind of prefabricated prestressed steel and concrete splicing continuous composite beam (finishing bolt+bolt reserved hole) of the present invention;
图6为图5中对接处的局部示意图;Fig. 6 is the partial schematic diagram of the butt joint in Fig. 5;
图7为发明的一种预制预应力钢与混凝土拼接连续组合梁(锚索+锚索预留孔道)的正视剖面图;Fig. 7 is the front sectional view of a kind of prefabricated prestressed steel and concrete splicing continuous composite beam (anchor cable+anchor cable reserved tunnel) of the invention;
图8为图7中对接处的局部示意图;Fig. 8 is a partial schematic diagram of the butt joint in Fig. 7;
图9为本发明的一种预制预应力钢与混凝土拼接连续组合梁(锚索+锚索预留孔道+后浇混凝土)的正视剖面图;9 is a front sectional view of a prefabricated prestressed steel and concrete splicing continuous composite beam (anchor cable+anchor cable reserved tunnel+post-cast concrete) of the present invention;
图10为图9中对接处的局部示意图;Figure 10 is a partial schematic view of the butt joint in Figure 9;
图11为本发明的一种预制预应力钢与混凝土拼接连续组合梁(预埋钢筋+后浇混凝土)的正视剖面图;11 is a front sectional view of a prefabricated prestressed steel and concrete splicing continuous composite beam (pre-embedded steel bars + post-cast concrete) of the present invention;
图12为图11中对接处的局部示意图;Figure 12 is a partial schematic view of the butt joint in Figure 11;
图13为图6中A-A剖视图;Fig. 13 is A-A sectional view in Fig. 6;
图14为图8中B-B剖视图;Fig. 14 is B-B sectional view in Fig. 8;
图15为图10中C-C剖视图;Figure 15 is a C-C sectional view in Figure 10;
图16为图12中D-D剖视图;Fig. 16 is D-D sectional view in Fig. 12;
图17为图6中对接前单体梁的正视剖面图;Figure 17 is a front cross-sectional view of the single beam before butting in Figure 6;
图18为图8中对接前单体梁的正视剖面图;Figure 18 is a front cross-sectional view of the single beam before butting in Figure 8;
图19为图10中对接前单体梁的正视剖面图;Figure 19 is a front cross-sectional view of the single beam before butting in Figure 10;
图20为图12中对接前单体梁的正视剖面图;Figure 20 is a front cross-sectional view of the single beam before butting in Figure 12;
图中,1—预制混凝土板,2—预应力工字钢梁,3—预应力钢筋,4—剪力连接件,5—精轧螺栓,6—腹板连接钢板,7—腹板连接螺栓,8—上翼缘连接钢板,9—上翼缘连接螺栓,10—下翼缘连接钢板,11—下翼缘连接螺栓,12—预留混凝土后浇槽,14—锚索,15—预留锚固槽,16—后浇混凝土,17—预埋钢筋,19—螺栓预留孔道,20—锚索预留孔道。In the figure, 1—precast concrete slab, 2—prestressed I-beam, 3—prestressed steel bar, 4—shear connection, 5—finishing bolt, 6—web connection steel plate, 7—web connection bolt , 8—upper flange connection steel plate, 9—upper flange connection bolt, 10—lower flange connection steel plate, 11—lower flange connection bolt, 12—reserved concrete post pouring trough, 14—anchor cable, 15—pre Leave the anchoring groove, 16—post-cast concrete, 17—pre-embedded steel bars, 19—reserved holes for bolts, 20—reserved holes for anchor cables.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1~20所示,一种预制预应力钢与混凝土拼接连续组合梁,包括预制混凝土板1、预应力工字钢梁2、预应力钢筋3、剪力连接件4、钢梁连接构件及混凝土板连接构件;所述预制混凝土板1固设在预应力工字钢梁2上翼缘顶部,所述剪力连接件4预埋在预制混凝土板1内部,且剪力连接件4焊接固连在预应力工字钢梁2上翼缘顶部;所述预应力钢筋3布置在预应力工字钢梁2上翼缘下方、下翼缘上方或下翼缘下方;所述预应力工字钢梁2对接时通过钢梁连接构件进行固定连接;所述预制混凝土板1对接时通过混凝土板连接构件进行固定连接。As shown in Figures 1 to 20, a prefabricated prestressed steel and concrete spliced continuous composite beam includes a prefabricated
所述钢梁连接构件包括腹板连接钢板6、上翼缘连接钢板8及下翼缘连接钢板10;所述腹板连接钢板6搭接在两根对接的预应力工字钢梁2腹板之间,腹板连接钢板6与预应力工字钢梁2腹板之间通过腹板连接螺栓7相固连;所述上翼缘连接钢板8搭接在两根对接的预应力工字钢梁2上翼缘之间,上翼缘连接钢板8与预应力工字钢梁2上翼缘通过上翼缘连接螺栓9相固连,且上翼缘连接螺栓9上端预埋在预制混凝土板1内;所述下翼缘连接钢板10搭接在两根对接的预应力工字钢梁2下翼缘之间,下翼缘连接钢板10与预应力工字钢梁2下翼缘通过下翼缘连接螺栓11相固连。The steel beam connecting member includes a web connecting
所述混凝土板连接构件包括四种结构形式;第一种结构形式的混凝土板连接构件包括精轧螺栓5和螺栓预留孔道19,螺栓预留孔道19通过预埋模具或波纹管设置在预制混凝土板1内,在螺栓预留孔道19后端的预制混凝土板1上设有预留混凝土后浇槽12,所述精轧螺栓5穿装在两张对接的预制混凝土板1的螺栓预留孔道19中,两张对接的预制混凝土板1通过精轧螺栓5进行固定连接;第二种结构形式的混凝土板连接构件包括锚索14和锚索预留孔道20,锚索预留孔道20通过预埋模具或波纹管设置在预制混凝土板1内,在锚索预留孔道20后端的预制混凝土板1上设有预留锚固槽15,所述锚索14穿装在两张对接的预制混凝土板1的锚索预留孔道20中,两张对接的预制混凝土板1通过锚索14进行固定连接;第三种结构形式的混凝土板连接构件包括锚索14、后浇混凝土16和锚索预留孔道20,锚索预留孔道20通过预埋模具或波纹管设置在预制混凝土板1内,在锚索预留孔道20后端的预制混凝土板1上设有预留锚固槽15,两张对接的预制混凝土板1之间设有预留间隙,预留间隙由后浇混凝土16进行封装,在后浇混凝土16内通过预埋模具或波纹管设有锚索预留孔道20,所述锚索14穿装在两张对接的预制混凝土板1以及后浇混凝土16内的锚索预留孔道20中,两张对接的预制混凝土板1通过锚索14和后浇混凝土16进行固定连接;第四种结构形式的混凝土板连接构件包括预埋钢筋17和后浇混凝土16,预埋钢筋17固设在预制混凝土板1上,两张对接的预制混凝土板1之间设有预留间隙,预埋钢筋17延伸至预留间隙内,预留间隙由后浇混凝土16进行封装,预埋钢筋17封装在后浇混凝土16中,两张对接的预制混凝土板1通过预埋钢筋17和后浇混凝土16进行固定连接。The concrete slab connecting member includes four structural forms; the concrete slab connecting member of the first structural form includes a finishing
所述的预制预应力钢与混凝土拼接连续组合梁的施工方法,包括如下步骤:The described construction method of prefabricated prestressed steel and concrete splicing continuous composite beams comprises the following steps:
步骤一:按照设计要求制作预应力工字钢梁2,并在预应力工字钢梁2的上翼缘、下翼缘及腹板的设计位置处加工螺栓孔,同时在预应力工字钢梁2上翼缘顶部焊接上剪力连接件4;Step 1: Make the prestressed I-
步骤二:绑扎预制混凝土板1中的钢筋笼,然后在预应力工字钢梁2的上翼缘顶部支模板,再将绑扎好的钢筋笼按设计要求放置到模板内,最后向模板内部浇注混凝土,直到混凝土固化成型;Step 2: Bind the reinforcement cage in the precast
步骤三:按照要求将制作好的组合梁进行对接,当两根对接的预应力工字钢梁2准确定位后,分别将腹板连接钢板6、上翼缘连接钢板8及下翼缘连接钢板10安装到预应力工字钢梁2上的设定位置处,完成预应力工字钢梁2的连接;Step 3: Connect the fabricated composite beams according to the requirements. After the two butt-jointed prestressed I-
步骤四:当预应力工字钢梁2完成连接后,在对预制混凝土板1进行连接;Step 4: After the prestressed I-
对于采用第一种结构形式的混凝土板连接构件的情况时,在两张预制混凝土板1进行正式对接前,需要先将精轧螺栓5插入一侧的螺栓预留孔道19中,随着两张预制混凝土板1的对接,使精轧螺栓5准确插入另一侧的螺栓预留孔道19中;当两张预制混凝土板1完成准确对接后,通过螺母将精轧螺栓5的两端固定到预留混凝土后浇槽12内,然后向预留混凝土后浇槽12内浇入混凝土完成封装;最后张拉预应力钢筋3并完成锚固,施工结束;In the case of using the concrete slab connection member of the first structural form, before the two precast
对于采用第二种结构形式的混凝土板连接构件的情况时,当两张预制混凝土板1的完成准确对接后,将锚索14穿入锚索预留孔道20中,并通过锚具将锚索14固定到预留锚固槽15中,然后向预留锚固槽15内浇入混凝土完成封装;最后张拉预应力钢筋3并完成锚固,施工结束;For the case of using the second structural form of the concrete slab connection member, after the two precast
对于采用第三种结构形式的混凝土板连接构件的情况时,两张预制混凝土板1的完成准确对接后,将锚索14穿入锚索预留孔道20中,同时在预留间隙内的锚索14外部套上预埋模具或波纹管,然后向预留间隙浇入后浇混凝土16,使预留间隙被后浇混凝土16填满,直到后浇混凝土16固化成型;然后通过锚具将锚索14固定到预留锚固槽15中,再向预留锚固槽15内浇入混凝土完成封装;最后张拉预应力钢筋3并完成锚固,施工结束;For the case of using the third structural form of the concrete slab connection member, after the two precast
对于采用第四种结构形式的混凝土板连接构件的情况时,当两张预制混凝土板1的完成准确对接后,将两侧的预埋钢筋17对接绑扎,然后向预留间隙浇入后浇混凝土16,使预留间隙被后浇混凝土16填满,直到后浇混凝土16固化成型;最后张拉预应力钢筋3并完成锚固,施工结束。For the case of using the fourth structural form of the concrete slab connection member, after the two precast
实施例中的方案并非用以限制本发明的专利保护范围,凡未脱离本发明所为的等效实施或变更,均包含于本案的专利范围中。The solutions in the embodiments are not intended to limit the scope of the patent protection of the present invention, and all equivalent implementations or modifications that do not depart from the present invention are included in the scope of the patent of this case.
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