CN110846814A - Full-automatic dust-pushing film sewing machine - Google Patents
Full-automatic dust-pushing film sewing machine Download PDFInfo
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- CN110846814A CN110846814A CN201910551085.5A CN201910551085A CN110846814A CN 110846814 A CN110846814 A CN 110846814A CN 201910551085 A CN201910551085 A CN 201910551085A CN 110846814 A CN110846814 A CN 110846814A
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B43/00—Spool-pin assemblies incorporated in sewing machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B51/00—Applications of needle-thread guards; Thread-break detectors
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
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Abstract
本发明公开了一种全自动尘推底片缝制机,一种尘推加工设备技术领域,其技术方案要点是包括用于传送布料的机体和用于布料放置的布料架,布料架置于机体一侧,机体另一侧设有用于裁断布料的切刀机构,机体上设有至少2个将纱线缝合在布料上的绕裁工位,所述绕裁工位置于机体上滑动。本发明目的在于提供一种效率高、人工成本低且节约资源的全自动尘推底片缝制机。
The present invention discloses a fully automatic dust-pushing film sewing machine, a field of dust-pushing processing equipment technology. The key technical solution comprises a machine body for conveying fabric and a fabric rack for placing the fabric. The fabric rack is positioned on one side of the machine body, and a cutting mechanism for cutting the fabric is provided on the other side of the machine body. The machine body is provided with at least two winding and cutting stations for sewing yarn onto the fabric, and the winding and cutting stations slide on the machine body. The present invention aims to provide a fully automatic dust-pushing film sewing machine with high efficiency, low labor costs, and resource conservation.
Description
技术领域technical field
本发明涉及一种尘推加工设备技术领域,更具体地说,它涉及一种全自动尘推底片缝制机。The invention relates to the technical field of dust-push processing equipment, and more particularly, to a fully automatic dust-push film sewing machine.
背景技术Background technique
尘推是从拖把演化而来的一种清洁工具,又名叫干式拖把,是一种用来清除地面灰尘的清洁用具;Dust pusher is a cleaning tool evolved from a mop, also known as a dry mop, which is a cleaning tool used to remove dust on the ground;
目前在生产尘推的底片是通过人工将纱线先进行绕纱后,再人工缝合,然后在通过人工使用缝纫机将绕好的纱线跟裁剪成一定尺寸的布条进行缝合,缝合次数在3-4次,缝合好后,又需要将其原本用来缝合在纱线上的线进行拆除,过程不紧需要进行多道工序转换,还需要多个人工进行雇佣,效率不仅低,而且人工成本也高,并且还会带来纱线的二次拆除产生的浪费。At present, the negative of the dust push is produced by manually winding the yarn first, then manually sewing it, and then manually using the sewing machine to sew the wound yarn with the cloth strips cut into a certain size, and the sewing times are 3 -4 times, after the stitching is done, the thread originally used to sew on the yarn needs to be removed. The process is not tight and requires multiple process conversions and multiple labors to hire, which is not only inefficient, but also labor costs. It is also high, and it also brings waste from the secondary removal of the yarn.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种效率高、人工成本低且节约资源的全自动尘推底片缝制机。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a fully automatic dust-push negative sheet sewing machine with high efficiency, low labor cost and resource saving.
为实现上述目的,本发明提供了如下技术方案:一种全自动尘推底片缝制机,包括用于传送布料的机体和用于布料放置的布料架,布料架置于机体一侧,机体另一侧设有用于裁断布料的切刀机构,机体上设有至少2个将纱线缝合在布料上的绕裁工位,所述绕裁工位置于机体上滑动。In order to achieve the above purpose, the present invention provides the following technical solutions: a fully automatic dust-push negative film sewing machine, comprising a body for conveying cloth and a cloth rack for placing the cloth, the cloth rack is placed on one side of the body, and the body is on the other side. One side is provided with a cutter mechanism for cutting the cloth, and the body is provided with at least two winding and cutting stations for sewing the yarn on the cloth, and the winding and cutting positions slide on the body.
本发明进一步设置为:所述绕裁工位包括将纱线绕折的绕纱机组和将纱线缝合在布料上的缝纫机组,绕裁工位上还设有用于引导纱线至缝纫机组上的引纱机构。The invention is further provided that: the winding and cutting station includes a winding unit for winding the yarn and a sewing unit for sewing the yarn on the cloth, and the winding and cutting station is further provided with a thread for guiding the yarn to the sewing unit yarn feeding mechanism.
本发明进一步设置为:所述绕纱机组包括固定机架、置于固定机架内的绕线机构和置于绕线机构正下方的送纱机构;The present invention is further provided as follows: the yarn winding unit comprises a fixed frame, a winding mechanism placed in the fixed frame, and a yarn feeding mechanism placed directly below the winding mechanism;
所述绕线机构包括置于固定机架内的伺服电机、绕纱支架和用于将纱线绕于绕纱支架上的绕纱旋转组件,绕纱支架上还设有轴承座,轴承座内设有滚珠轴承,绕纱旋转组件包括绕纱杆件和插入轴承座内且与滚珠轴承配合的旋转柱,旋转柱外刚性套有齿轮套,所述齿轮套和伺服电机通过电机传送带连接,旋转柱外套有上固定套和下固定套,齿轮套置于上固定套和下固定套之间,上固定套和下固定套分别固定于固定机架,旋转柱内部设有供纱线穿过的中心孔,绕纱杆件包括绕纱旋转管和与绕纱旋转管垂直连接且置于绕纱支架一侧的折线片,所述折线片上设有出线口和入线口,所述出线口与绕纱旋转管的管口连通,所述绕纱旋转管与旋转柱的中心孔连通,绕纱杆件还包括固定在旋转柱上且与绕纱旋转管连接的平衡球杆,该平衡球杆与绕纱旋转管通过螺钉连接;The winding mechanism includes a servo motor placed in a fixed frame, a yarn winding support and a yarn winding rotating assembly for winding the yarn on the yarn winding support. The yarn winding support is also provided with a bearing seat, and the bearing seat is inside A ball bearing is provided, and the yarn winding rotation assembly includes a yarn winding rod and a rotating column inserted into the bearing seat and matched with the ball bearing. A gear sleeve is rigidly sleeved outside the rotating column. The gear sleeve and the servo motor are connected by a motor conveyor belt, and rotate The column jacket has an upper fixing sleeve and a lower fixing sleeve. The gear sleeve is placed between the upper fixing sleeve and the lower fixing sleeve. The upper fixing sleeve and the lower fixing sleeve are respectively fixed on the fixed frame. The center hole, the yarn winding rod includes a yarn winding rotary tube and a folded line vertically connected to the yarn winding rotary tube and placed on one side of the yarn winding support. The folded line is provided with a wire outlet and a wire inlet, and the wire outlet is The nozzle of the yarn winding rotary tube communicates with the central hole of the rotary column. It is connected with the yarn winding rotary tube by screws;
绕纱支架包括绕纱固定架和两个集纱线片,两个集纱线片一端均由绕纱固定架底部穿入置于绕纱固定架内,所述绕纱固定架内设有贯穿集纱线片并控制两个集纱线片调节间距的调节螺纹杆,所述调节螺纹杆中间位置设有旋转调节螺纹杆的手动调节轮。The yarn winding support includes a yarn winding fixing frame and two yarn collecting pieces. One end of the two yarn collecting pieces is inserted into the yarn winding fixing frame from the bottom of the yarn winding fixing frame. An adjustment threaded rod that collects the yarn pieces and controls the spacing of the two yarn collecting pieces is provided with a manual adjustment wheel that rotates and adjusts the threaded rod at the middle position of the adjustment threaded rod.
本发明进一步设置为:所述送纱机构包括送纱架和置于送纱架一侧的第一旋转电机,送纱架内设有两组相互平行且用于拨动集纱线片上纱线的拨纱传送组件,该拨纱传送组件包括两个旋转齿轮和送纱传送轮,所述送纱传送轮置于两个旋转齿轮之间,所述送纱架一侧设有两个相互抵触的第一传送齿轮,两组拨纱传送组件其中一组拨纱传送组件与第一旋转电机连接,所述两组拨纱传送组件设有与第一传送齿轮同侧的第二传送齿轮,两个第一传送齿轮分别第二传送齿轮齿合;The present invention is further provided as follows: the yarn feeding mechanism includes a yarn feeding frame and a first rotating motor placed on one side of the yarn feeding frame, and two sets of parallel to each other are arranged in the yarn feeding frame and are used to toggle the yarn on the yarn collecting piece. The plucking transmission assembly includes two rotating gears and a yarn feeding transmission wheel, the yarn feeding transmission wheel is placed between the two rotating gears, and one side of the yarn feeding frame is provided with two mutually conflicting gears. The first transmission gear of the two groups of yarn picking transmission components is connected with the first rotating motor, and the two sets of yarn picking transmission components are provided with a second transmission gear on the same side as the first transmission gear. The first transmission gears are meshed with the second transmission gears respectively;
送纱机构还包括置于送纱架底部的纱线传送板架,纱线传送板架包括上传送板和下传送板,上传送板和下传送板之间构成用于纱线传送的送料通道,所述上传送板设有靠近送料通道的支撑轮,所述支撑轮上设有套于送纱传送轮上且用于张紧纱线的传送皮带,所述下传送板上沿送料通道设有与传送皮带配合的导料片。The yarn feeding mechanism also includes a yarn conveying plate frame placed at the bottom of the yarn feeding frame. The yarn conveying plate frame includes an upper conveying plate and a lower conveying plate, and a feeding channel for yarn conveying is formed between the upper conveying plate and the lower conveying plate. , the upper conveying plate is provided with a supporting wheel close to the feeding channel, the supporting wheel is provided with a conveying belt sleeved on the yarn feeding conveying wheel and used for tensioning the yarn, and the lower conveying plate is arranged along the feeding channel There are guides that cooperate with the conveyor belt.
本发明进一步设置为:所述机体靠近布料架端上设有用于张紧布料的张紧辊,机体内设有与机体端面平齐的走布机构,所述走布机构包括设置在靠近切割机位置的第一组走布轮组、设置在靠近张紧辊位置的第二走步轮组、用于控制第一走布轮组转动的第三旋转电机和传布带,传布带用于连接第一走布轮组和第二走布轮组,传布带的带面上设有用于钩住布料的定位钉,机体上还设有置于第二走布轮组上用于压布的压布辊,所述机体上还设有用于布料与定位钉分离的弧形块。The present invention is further arranged as follows: the body is provided with a tension roller for tensioning the cloth on the end of the body close to the cloth frame; The first group of cloth feeding wheel set at the position, the second set of walking wheel set near the tension roller, the third rotating motor used to control the rotation of the first cloth feeding wheel set and the transmission belt, the transmission belt is used to connect the first cloth feeding wheel group. A cloth conveying wheel group and a second cloth conveying wheel group, the belt surface of the conveying belt is provided with positioning nails for hooking the cloth, and the machine body is also provided with a cloth pressing cloth placed on the second cloth conveying wheel group for pressing the cloth The body is also provided with an arc-shaped block for separating the cloth from the positioning nail.
本发明进一步设置为:所述第一组走布轮组和第二组走布轮组均由连杆和两个布料传动轮组成,连杆置于两个布料传送轮之间。The present invention further provides that: the first group of cloth feeding wheel groups and the second group of cloth feeding wheel groups are composed of connecting rods and two cloth transmission wheels, and the connecting rods are placed between the two cloth transmission wheels.
本发明进一步设置为:所述机体上设有置于走布机构上的拨纱件,所述拨纱件包括两个固定架,两个固定架之间设有沿走布机构走布方向设置的拨纱片,所述拨纱片两端置于固定架上滑动。The present invention is further provided as follows: the body is provided with a plucking member placed on the cloth running mechanism, the plucking member comprises two fixing frames, and between the two fixing frames is arranged along the cloth running direction of the cloth running mechanism The two ends of the plucking piece are placed on the fixing frame to slide.
本发明进一步设置为:所述固定机架顶部还设有穿线架,该穿线架上设有与中心孔对应的穿线孔。According to the present invention, the top of the fixed frame is further provided with a threading frame, and the threading frame is provided with a threading hole corresponding to the central hole.
本发明进一步设置为:所述缝纫机组包括缝纫机体,缝纫机体上设有用于引导纱线缝合的引纱机构,引纱机构包括固定于缝纫机体上的压脚件和与上传送板连接的引导压件,所述引导压件和压脚件通过传送连带连接;The present invention is further provided as follows: the sewing unit includes a sewing body, the sewing body is provided with a yarn drawing mechanism for guiding the sewing of the yarn, and the yarn drawing mechanism includes a presser foot piece fixed on the sewing body and a guide connected with the upper conveying plate a pressing piece, the guide pressing piece and the pressing foot piece are connected by a conveyor;
压脚件包括固定于缝纫机体上的压脚架,压脚架底部设有压脚板,压脚板上设有旋转滚轮,传送连带套于旋转滚轮上,传送连带还套于上传送板上的支撑轮。The presser foot piece includes a presser foot frame fixed on the sewing machine body, the bottom of the presser foot frame is provided with a presser foot plate, and the presser foot plate is provided with a rotating roller, the conveying belt is sleeved on the rotating roller, and the conveying belt is also sleeved on the support on the upper conveying plate wheel.
引导压件包括固定于上传送板两侧的固定面板和置于两个固定面板之间的固定块,固定块上设有用于抵住压脚板的定位块,固定块上设有与支撑轮抵触的压覆轮。The guide pressing piece includes a fixed panel fixed on both sides of the upper conveying plate and a fixed block placed between the two fixed panels. of the pressing wheel.
本发明进一步设置为:所述下传送板上设有切割机构,所述切割机构包括穿过下传送板的导向杆和置于导向杆上滑动的刀架座,刀架座设有第三旋转电机,旋转电机上设有用于切割纱线的刀片,刀片置于两组拨纱传送组件之间位置的正下方。The present invention is further provided as follows: the lower conveying plate is provided with a cutting mechanism, the cutting mechanism comprises a guide rod passing through the lower conveying plate and a knife holder seat which slides on the guide rod, and the knife holder seat is provided with a third rotation The motor, the rotary motor is provided with a blade for cutting the yarn, and the blade is placed just below the position between the two sets of yarn-plucking transmission assemblies.
本发明进一步设置为:所述刀架座上设有套于刀片外的护刀架。The present invention is further provided as follows: the knife rest seat is provided with a knife guard which is sleeved outside the blade.
本发明进一步设置为:所述送纱传送轮包括轮体,所述轮体上设有用于勾拉纱线的勾部。The present invention further provides that: the yarn feeding and conveying wheel includes a wheel body, and the wheel body is provided with a hook portion for hooking and pulling the yarn.
本发明进一步设置为:所述机体上设有导向杆,所述缝纫机组和绕纱机组底部均设有套于导向杆上滑动的导向座,所述机体上还设有用于控制缝纫机组和绕纱机组调节位置的螺旋调节杆。The present invention is further provided as follows: the body is provided with a guide rod, the bottom of the sewing unit and the yarn winding unit is provided with a guide seat that slides on the guide rod, and the body is also provided with a guide seat for controlling the sewing unit and the winding unit. The screw adjustment lever for the adjustment position of the yarn group.
本发明进一步设置为:所述切刀机构包括固定于机体上的切刀架体,该切刀架体外设有上压架,切刀架体内设有与上压架压切的下刀架,该下刀架底部设有活动气缸,所述活动气缸一端依次贯穿下刀架和切刀架体与上压架连接,切刀架体上设有贯穿的滑动导柱,上压架和下刀架均置于滑动导柱上滑动,滑动导柱上均设有用于分别固定上压架和下刀架的固定套,下刀架包括刀座和置于刀座上的切刀具,所述切刀具穿过切刀架体与上压架切合;切刀机构还包括置于用于传送布料的旋转管,所述旋转管通过旋转电机带动。The present invention is further provided as follows: the cutter mechanism comprises a cutter frame body fixed on the body, the cutter frame is provided with an upper pressing frame outside the cutter frame, and a lower blade frame is arranged in the cutter frame to press and cut with the upper pressing frame, A movable cylinder is arranged at the bottom of the lower tool rest, and one end of the movable cylinder penetrates the lower tool rest and the cutting tool rest body in turn and is connected to the upper pressing frame. The frames are all placed on the sliding guide posts to slide, and the sliding guide posts are all provided with fixed sleeves for fixing the upper pressing frame and the lower tool rest respectively. The cutter passes through the cutter frame body and is cut with the upper pressing frame; the cutter mechanism further includes a rotary tube arranged for conveying the cloth, and the rotary tube is driven by a rotary motor.
通过采用上述技术方案,利用布料架放置机体的一侧,然后将布料卷放置布料架上,然后将布料卷一端的布料放置在机体上走布机构将传送布料,然后先通过绕裁工位进行将纱线缝合在布料上,通过多个绕裁工位进行在布料上将纱线缝合,利用多个绕裁工位进行位置的调整,每一条裁缝纱线与后一条纱线裁缝的位置错开,然后将尘推底片上的多条纱线直接缝合上,完成后直接通过切刀机构进行根据需要的长度进行切割,从原料到成型直接就完成了,省去了人工缝合和拆线,整体效率和人工费用整体上升。By adopting the above technical solution, a cloth rack is used to place one side of the body, and then the cloth roll is placed on the cloth rack, and then the cloth at one end of the cloth roll is placed on the body. The yarn is sewed on the fabric, and the yarn is sewed on the fabric through multiple winding and cutting stations, and the position of each tailoring yarn is staggered from the sewing position of the next yarn. , and then sew the multiple yarns on the dust-push backsheet directly. After completion, the cutter mechanism is directly used for cutting according to the required length. It is completed directly from the raw material to the molding, eliminating the need for manual stitching and stitching. The overall Efficiency and labor costs have risen overall.
附图说明Description of drawings
图1为本发明实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the present invention.
图2为本发明实施例的绕裁工位结构示意图。FIG. 2 is a schematic structural diagram of a winding and cutting station according to an embodiment of the present invention.
图3为本发明实施例的绕线机构和送纱机构且送料通道张开的分解结构示意图。FIG. 3 is a schematic exploded view of the winding mechanism and the yarn feeding mechanism according to the embodiment of the present invention, and the feeding channel is opened.
图4为本发明实施例的绕纱机构剖视示意图。4 is a schematic cross-sectional view of a yarn winding mechanism according to an embodiment of the present invention.
图5为本发明实施例的机体结构示意图。FIG. 5 is a schematic diagram of a body structure according to an embodiment of the present invention.
图6为本发明实施例的切刀结构示意图。FIG. 6 is a schematic structural diagram of a cutter according to an embodiment of the present invention.
图7为本发明实施例的送纱机构示意图。FIG. 7 is a schematic diagram of a yarn feeding mechanism according to an embodiment of the present invention.
图8为本发明实施例的图2中B的局部放大示意图。FIG. 8 is a partial enlarged schematic diagram of B in FIG. 2 according to an embodiment of the present invention.
图9为本发明实施例的引导压件示意图。FIG. 9 is a schematic diagram of a guide pressing piece according to an embodiment of the present invention.
图10为本发明实施例的切割机构安装示意图。FIG. 10 is a schematic diagram of the installation of the cutting mechanism according to the embodiment of the present invention.
具体实施方式Detailed ways
参照图1至图10对本发明实施例做进一步说明。The embodiments of the present invention will be further described with reference to FIGS. 1 to 10 .
一种全自动尘推底片缝制机,包括用于传送布料的机体101和用于布料放置的布料架1a,布料架1a置于机体101一侧,机体101另一侧设有用于裁断布料的切刀机构6a,机体101上设有至少2个将纱线缝合在布料上的绕裁工位3a1,所述绕裁工位3a1置于机体101 上滑动。A fully automatic dust-push negative film sewing machine includes a
通过采用上述技术方案,成卷的布料直接放置在布料架1a上,布料架1a置于机体101一侧,布料架1a于机体101具有一定的距离,然后第一次由人工通过拉扯将布料卷一端的布料拉到机体101上,通过提前滑动绕裁工位3a1,将每一台绕裁工位3a1错位的放置,使得其不能再同一条直线上,需要以纱线缝合位置进设置,通过机体101 进行传送,绕裁工位3a1,将纱线输送至布料上,并进行裁缝,以一整套多个绕裁工位3a1的配合形成了直接将尘推底片制作出来,不需要人工进行放置纱线和人工裁缝,简单方便,而且连续性工作,人工成本降低,且工作效果高,以机器代替了人工。By adopting the above technical solution, the rolled fabric is directly placed on the fabric rack 1a, the fabric rack 1a is placed on one side of the
本发明进一步设置为:所述绕裁工位3a1包括将纱线绕折的绕纱机组3a和将纱线缝合在布料上的缝纫机组5a,绕裁工位3a1上还设有用于引导纱线至缝纫机组5a上的引纱机构4a。The present invention is further provided as follows: the winding and cutting station 3a1 includes a winding
通过采用上述技术方案,通过绕纱机组3a将成条的纱线进行绕转并折叠,然后软转折叠后的纱线,就围成一圈的纱线被折扁了的样子,然后通过缝纫机组5a进行缝纫在布料上,这样就像人工折叠出来一样,并且通过引纱机构4a,将纱线能够保持原样的传送到缝纫机组5a上进行缝纫,不再需要人工进行先缝合纱线,然后缝合纱线到布料上,再然后拆除原先的缝合在纱线上的缝合线,只需一步缝合,减少了缝合线的材料使用,降低了生产成本,以及减少了资源的浪费。By adopting the above-mentioned technical solution, the sliver of yarn is wound and folded by the
本发明进一步设置为:所述绕纱机组3a包括固定机架301、置于固定机架301内的绕线机构和置于绕线机构正下方的送纱机构;The present invention is further configured as follows: the
所述绕线机构包括置于固定机架301内的伺服电机302、绕纱支架3b和用于将纱线绕于绕纱支架3b上的绕纱旋转组件,绕纱支架3b上还设有轴承座307,轴承座307内设有滚珠轴承3071,绕纱旋转组件包括绕纱杆件和插入轴承座307内且与滚珠轴承3071配合的旋转柱304,旋转柱304外刚性套有齿轮套303,所述齿轮套303和伺服电机302通过电机传送带3021连接,旋转柱304外套有上固定套3031和下固定套3032,齿轮套303置于上固定套3031和下固定套3032之间,上固定套3031和下固定套3032分别固定于固定机架 301,旋转柱304内部设有供纱线穿过的中心孔3041,绕纱杆件包括绕纱旋转管305和与绕纱旋转管305垂直连接且置于绕纱支架3b一侧的折线片306,所述折线片306上设有出线口3061和入线口3062,所述出线口3061与绕纱旋转管305的管口连通,所述绕纱旋转管305 与旋转柱304的中心孔3041连通,绕纱杆件还包括固定在旋转柱304 上且与绕纱旋转管305连接的平衡球杆308,该平衡球杆308与绕纱旋转管305通过螺钉连接;The winding mechanism includes a
绕纱支架3b包括绕纱固定架310和两个集纱线片312,两个集纱线片312一端均由绕纱固定架310底部穿入置于绕纱固定架310 内,所述绕纱固定架310内设有贯穿集纱线片312并控制两个集纱线片312调节间距的调节螺纹杆311,所述调节螺纹杆311中间位置设有旋转调节螺纹杆311的手动调节轮313。The
通过采用上述技术方案,利用固定机架301在外部包裹,纱线直接放置在机体101上,然后从旋转柱304上的中心孔3041穿入,再从绕纱旋转管305内出去,从折线片306出线口3061出去,再从入线孔进入,在两个集纱线片312上绕一圈半,将纱线的头固定住,通过伺服电机302的转动,伺服电机302带动电机传送带3021,电机传送带3021带动齿轮套303转动,齿轮套303刚性套于旋转柱304 外,旋转柱304与齿轮套303为过盈配合,实现连带效果,使得旋转柱304转动,并且上固定套3031和下固定套3032分别固定于固定机架301,保证旋转柱304稳定固定在固定机架301上,然后通过旋转柱304带动绕纱杆件进行旋转,使得纱线能够因为旋转而绕在集纱线片312上,一圈一圈的旋绕,而平衡球杆308的设置,避免旋转出现单边旋转抖动,能够更好的保证其稳定性,同时因为集纱线片312为扁平的,所以纱线绕起来的时候,呈抵触样式,可以通过人工手动调节轮313进行旋转,使得调节螺纹杆311旋转,然后进行调节两个集纱线片312的之间的距离,减少了加工的局限性,适应不同尺寸的需求,也避免了人工手折纱线。By adopting the above technical solution, the fixed
本发明进一步设置为:所述送纱机构包括送纱架412和置于送纱架412一侧的第一旋转电机402,送纱架412内设有两组相互平行且用于拨动集纱线片312上纱线的拨纱传送组件,该拨纱传送组件包括两个旋转齿轮403和送纱传送轮404,所述送纱传送轮404置于两个旋转齿轮403之间,所述送纱架412一侧设有两个相互抵触的第一传送齿轮405,两组拨纱传送组件其中一组拨纱传送组件与第一旋转电机402连接,所述两组拨纱传送组件设有与第一传送齿轮405同侧的第二传送齿轮406,两个第一传送齿轮405分别第二传送齿轮406齿合;The present invention is further provided as follows: the yarn feeding mechanism includes a
送纱机构还包括置于送纱架412底部的纱线传送板架,纱线传送板架包括上传送板407和下传送板408,上传送板407和下传送板408 之间构成用于纱线传送的送料通道4012,所述上传送板407设有靠近送料通道4012的支撑轮410,所述支撑轮410上设有套于送纱传送轮404上且用于张紧纱线的传送皮带409,所述下传送板408上沿送料通道4012设有与传送皮带409配合的导料片411。The yarn feeding mechanism also includes a yarn conveying plate frame placed at the bottom of the
通过采用上述技术方案,在两个集纱线片312在底部一小部分插入两组拨纱传送组件之间,便于其在工作的时候拨动纱线,通过第一旋转电机402转动,带着其中一组拨纱传送组件进行转动,配合两个第一传送齿轮405,进行方向的变化,该拨纱传送组件包括两个旋转齿轮403和送纱传送轮404,所述送纱传送轮404置于两个旋转齿轮 403之间,通过在第一旋转电机402转动的时候,两个送纱传送轮404 均将绕在集纱线片312的纱线,按圈数带下,使得带下的纱线被两组拨纱传送组件的旋转齿轮403进行咬合,避免出现松散情况,使得纱线进入了送料通道4012中,通过传送皮带409进行在上传送板407 沿边进行挤压张紧纱线,使得纱线不会松散,保持下来的时候纱线能够保持抵触样式,避免了人工预先缝合,直接可以通过这样的传送方式保持张紧力,然后实现其挤压传送,保持抵触样式,节约了缝合线资源,也同时减少了人工,完成机器折纱线。By adopting the above technical solution, the two
本发明进一步设置为:所述机体101靠近布料架1a端上设有用于张紧布料的张紧辊102,机体101内设有与机体101端面平齐的走布机构,所述走布机构包括设置在靠近切割机位置的第一走布轮组 11a、设置在靠近张紧辊102位置的第二走步轮组、用于控制第一走布轮组11a转动的第二旋转电机101a和传布带103,传布带103用于连接第一走布轮组11a和第二走布轮组11b,传布带103的带面上设有用于钩住布料的定位钉1031,机体101上还设有置于第二走布轮组11b上用于压布的压布辊104,所述机体101上还设有用于布料与定位钉1031分离的弧形块105。The present invention is further configured as follows: the
通过采用上述技术方案,布料架1a上的布料卷的一端绕过张紧辊102,然后置于压布辊104下,使得压布辊104压住布料,然后布料钉入定位钉1031中,然后通过第二旋转电机101a旋转然后实现传布带103带着布料前行,弧形块105在第一走布轮组11a的内侧,然后在布料传送到弧形块105位置的时候,布料慢慢的沿着弧形块105 进行提升,慢慢的跟定位钉1031分离,实现稳定传送,保证布料加工的时候,不会出现偏移,保证加工稳定。By adopting the above technical solution, one end of the cloth roll on the cloth rack 1a bypasses the
本发明进一步设置为:所述第一走布轮组11a和第二组走布轮组均由连杆106和两个布料传动轮107组成,连杆106置于两个布料传动轮107之间。The present invention is further provided as follows: the first cloth
通过采用上述技术方案,通过简单连杆106与布料传动轮107组成工字形,便于中间镂空便于缝纫机裁缝。By adopting the above technical solution, the simple connecting
本发明进一步设置为:所述机体101上设有置于走布机构上的拨纱件,所述拨纱件包括两个固定架111,两个固定架111之间设有沿走布机构走布方向设置的拨纱片112,所述拨纱片112两端置于固定架111上滑动。The present invention is further provided as follows: the
通过采用上述技术方案,通过拨纱件只有靠近布料架1a的第一个工位没有,其他的每一个工位对应设置有拨纱件,当纱线缝合在布料上后,可以通过拨纱件进行将纱阻碍,然后使得纱线贴在拨纱片112上,不会影响相邻绕裁工位3a1进行缝合纱线,保证加工的精准和稳定性。By adopting the above technical solution, only the first station close to the cloth frame 1a does not have the yarn plucking member, and each other station is provided with a yarn plucking member correspondingly. After the yarn is sewn on the cloth, the yarn plucking member can The yarn is blocked, and then the yarn is attached to the
本发明进一步设置为:所述固定机架301顶部还设有穿线架 3011,该穿线架3011上设有与中心孔3041对应的穿线孔3012。The present invention further provides that: the top of the fixed
通过采用上述技术方案,通过穿线架3011的设置,一个能起到将纱线有序的引导,不易产生打结,而是便于捋顺纱线以及清洁纱线,通过传穿线孔3012设置,在输送纱线的时候,纱线会与穿线孔3012 进行内壁摩擦,进而以摩擦达到清洁。By adopting the above technical solution, through the arrangement of the
本发明进一步设置为:所述缝纫机组5a包括缝纫机体501,缝纫机体501上设有用于引导纱线缝合的引纱机构4a,引纱机构4a包括固定于缝纫机体501上的压脚件和与上传送板407连接的引导压件,所述引导压件和压脚件通过传送连带505连接;The present invention is further configured as follows: the
压脚件包括固定于缝纫机体501上的压脚架502,压脚架底部设有压脚板503,压脚板503上设有旋转滚轮504,传送连带505套于旋转滚轮504上,传送连带505还套于上传送板407上的支撑轮410。The presser foot piece includes a
引导压件包括固定于上传送板407两侧的固定面板508和置于两个固定面板508之间的固定块509,固定块509上设有用于抵住压脚板503的定位块507,定位块507上设有与支撑轮410抵触的压覆轮 506。The guide presser includes fixed
通过采用上述技术方案,纱线在送料通道4012传送的时候,在快到达传送皮带409最底处,就要出通道了,通过传送连带505进行接替传送皮带409,使得纱线能够继续保持原样传送,直至置于压脚板 5503,然后缝纫机进行在压脚板503压覆的时候,进行完全的缝合在布料上,实现了尘推底片的缝合,通过在纱线进入的时候,能够通过定位块507进行简单的压覆避免压脚板503进行防止抖动过大。By adopting the above technical solution, when the yarn is conveyed in the
本发明进一步设置为:所述下传送板408上设有切割机构,所述切割机构包括穿过下传送板408的滑动导向杆705和置于滑动导向杆 705上滑动的刀架座704,刀架座704设有第三旋转电机701,第三旋转电机上设有用于切割纱线的刀片702,刀片702置于两组拨纱传送组件之间位置的正下方。The present invention is further provided as follows: the lower conveying
通过采用上述技术方案,因为切割机构的设置,能够适应不同样式的尘推底片,有些尘推底片需要将绕在集纱线片312上的纱线的两侧端弧形部分进行弄断,也就相当于一条条短小的纱线的抵触,通过可调节的刀架座704进行控制刀片702位置然后利用第三旋转电机 701进行切割,不需要的时候调开刀片702,不启动第三旋转电机701,不进行切割,该切割机构的位置为两组拨纱传送组件之间位置,也就是为集纱线片312正下方位置。By adopting the above technical solution, due to the setting of the cutting mechanism, it can adapt to different styles of dust-push negatives. Some dust-push negatives need to break the arc-shaped parts of the two sides of the yarn wound on the
本发明进一步设置为:所述刀架座704上设有套于刀片702外的护刀架704。The present invention further provides that: the
通过采用上述技术方案,能够起到对刀片702的防护,加工安全系数的增加。By adopting the above technical solution, the
本发明进一步设置为:所述送纱传送轮404包括轮体4041,所述轮体4041上设有用于勾拉纱线的勾部4042。The present invention further provides that: the yarn feeding and conveying
本发明进一步设置为:通过勾部4042的设置,用来勾拉纱线,方便快捷。The present invention is further provided as follows: through the setting of the
本发明进一步设置为:所述机体101上设有导向杆108,所述缝纫机组5a和绕纱机组3a底部均设有套于导向杆108上滑动的导向座 109a,所述机体101上还设有用于控制缝纫机组5a和绕纱机组3a调节位置的螺旋调节杆109。The present invention is further provided as follows: the
本发明进一步设置为:通过导向杆108的设置,便于缝纫机组5a 和绕纱机组3a能够在机体101上调节位置,通过旋转螺旋调节杆109 进行调节,螺旋调节杆109一端自转的安装在机体101上,导向座 109a包裹住螺旋调节杆109,当螺旋调节杆109旋转的时候,能够带着导向座109a移动,导向座109a移动,那么缝纫机组5a和绕纱机组3a也能够同时移动进行调节位置,与螺旋调节杆109端部连接的可以为旋转轴承1091。The present invention is further configured as follows: through the setting of the
本发明进一步设置为:所述切刀机构6a包括固定于机体101上的切刀架体601,该切刀架体601外设有上压架603,切刀架体601 内设有与上压架603压切的下刀架603,该下刀架603底部设有活动气缸608,所述活动气缸608一端依次贯穿下刀架603和切刀架体601与上压架603连接,切刀架体601上设有贯穿的滑动导柱604,上压架603和下刀架603均置于滑动导柱604上滑动,滑动导柱604上均设有用于分别固定上压架603和下刀架603的固定套605,下刀架603 包括刀座6022和置于刀座6022上的切刀具6021,所述切刀具6021 穿过切刀架体601与上压架603切合;切刀机构6a还包括置于用于传送布料的旋转管607。The present invention is further configured as follows: the
本发明进一步设置为:全部加工好后的尘推底片,进入切刀机构 6a,通过活动气缸608进行控制,因为切刀架体601是固定在机体 101上,当活动气缸608进行推拉的时候,上压架603和下刀架603 同时运动,利用切刀具6021进行切掉长条的尘推底片,分成若干个长条,且在实际加工的时候,可以将其切断端面设置倾斜的,便于落料,活动气缸608回收的时候,上压架603会沿着滑动导柱604进行滑动,同时当道了切刀架体601抵触的时候,下刀架603也会沿着滑动导柱604产生移动,进行切割尘推底片,通过固定套605在滑动导柱604上进行固定,进行限位。The present invention is further configured as follows: all the processed dust pushes the negative film into the
工作原理:将布料卷放置在布料架1a上,布料卷能够进行旋转的放置在布料架1a,布料卷一端放入机体101上,然后通过机体101 上的走布机构进行传送,使得布料从绕裁工位3a1底部经过,绕裁工位3a1至少两个以上,根据实际需求,最优化是4个,进行良好加工尘推底片,纱线从固定机架301顶部的穿线架3011的穿线孔3012进入,纱线经过旋转柱304的中心孔3041从绕纱旋转管607305中穿出,并由折线片306的出线口3061出来,然后从入线口3062进入,伺服电机302转动,通过电机传送带3021带着齿轮套303,并且带着旋转柱304进行旋转,连带着绕纱旋转管607305和折线片306进行旋转,旋转的同时,也就带着纱线进行旋转,因为折线片306的位置处于绕纱支架3b一侧,在伺服电机302旋转的时候,集纱线片312能够被纱线绕线,达到集纱的效果,实现纱线不需要人工折叠,只需要伺服电机302旋转,使得纱线进行在集纱线片312上缠绕,且因为集纱线片312为扁平的,所谓达到集纱,并集纱完成后,纱线是抵触的,然后通过第一旋转电机402进行旋转,其中一组拨纱传送组件进行传送,通过两个第一传送齿轮405齿合传送,分别带着另外一组拨纱传送组件,形成了两组拨纱传送组件其中一组正转,另一组反转,拨纱传送组件中的送纱传送轮404通过送纱传送轮404上的勾部直接将集纱线片312上的纱线带下来,两个送纱传送轮404同时带下纱线,也就形成了绕圈的下来的纱线并且是中间被抵触挤压在一起,同时通过置于送纱传送轮404的两侧的旋转齿轮403配合利用齿牙进行保证纱线不散,通过送料通道4012处,配合导料片411实现上下挤压,传送连带同时挤压纱线同时传送,保证纱线传送能够维持挤压时候的样子,一直传送到引纱机构4a上,引纱机构4a上设置的引导压件和压脚件配合传送连带对纱线进行传送,通过传送连带因为跟支撑轮410 连接,所以纱线传送到引导压件的时候,已经受到传送皮带和传送连带同时挤压并传送,通过定位块507进行防护,对压脚板503能够进行防止抖动,然后通过传送连带505也一直传送到缝纫机底部,通过压脚板503和传送连带505进行压覆的同时利用传送连带505传送,并且用缝纫机进行直接缝合,少了预先缝合好,然后在缝合,也避免了丝线的浪费,直接到位就好了,然后纱线通过一个一个的绕裁工位 3a1,在布料上进行一条纱线一条纱线的缝合好后,完整的尘推底片呈长条状,一直到切刀机构6a处进行切割,该切割根据实际长度需求进行切割。Working principle: The cloth roll is placed on the cloth rack 1a, the cloth roll can be placed on the cloth rack 1a, and one end of the cloth roll is placed on the
以上所述仅为本发明的较佳实施例,并不用以限制本发明,本领域的技术人员在本发明技术方案范围内进行通常的变化和替换都应包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. General changes and substitutions made by those skilled in the art within the scope of the technical solutions of the present invention should be included in the protection scope of the present invention.
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| CN202011208737.4A CN112538696B (en) | 2019-06-24 | 2019-06-24 | Cloth conveying and cutting mechanism of full-automatic dust-pushing film sewing machine |
| CN202011209490.8A CN112538701B (en) | 2019-06-24 | 2019-06-24 | Winding and cutting device of full-automatic dust-pushing film sewing machine |
| CN201910551085.5A CN110846814B (en) | 2019-06-24 | 2019-06-24 | A fully automatic dust-push film sewing machine |
| CN202011209488.0A CN112538700B (en) | 2019-06-24 | 2019-06-24 | Winding mechanism of full-automatic dust-pushing film sewing machine |
| CN202011209489.5A CN112831931B (en) | 2019-06-24 | 2019-06-24 | Full-automatic dust pushes away film sewing machine yarn winding unit |
| CN202011208743.XA CN112538702B (en) | 2019-06-24 | 2019-06-24 | Yarn feeding mechanism of full-automatic dust-pushing film sewing machine |
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| CN202011209488.0A Division CN112538700B (en) | 2019-06-24 | 2019-06-24 | Winding mechanism of full-automatic dust-pushing film sewing machine |
| CN202011209489.5A Division CN112831931B (en) | 2019-06-24 | 2019-06-24 | Full-automatic dust pushes away film sewing machine yarn winding unit |
| CN202011209490.8A Division CN112538701B (en) | 2019-06-24 | 2019-06-24 | Winding and cutting device of full-automatic dust-pushing film sewing machine |
| CN202011208743.XA Division CN112538702B (en) | 2019-06-24 | 2019-06-24 | Yarn feeding mechanism of full-automatic dust-pushing film sewing machine |
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| CN202011209488.0A Active CN112538700B (en) | 2019-06-24 | 2019-06-24 | Winding mechanism of full-automatic dust-pushing film sewing machine |
| CN202011208737.4A Active CN112538696B (en) | 2019-06-24 | 2019-06-24 | Cloth conveying and cutting mechanism of full-automatic dust-pushing film sewing machine |
| CN202011209489.5A Active CN112831931B (en) | 2019-06-24 | 2019-06-24 | Full-automatic dust pushes away film sewing machine yarn winding unit |
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| Publication number | Publication date |
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| CN112538696A (en) | 2021-03-23 |
| CN112831931A (en) | 2021-05-25 |
| CN112538700B (en) | 2022-03-04 |
| CN112538702B (en) | 2022-07-19 |
| CN112538700A (en) | 2021-03-23 |
| CN112538702A (en) | 2021-03-23 |
| CN110846814B (en) | 2021-07-23 |
| CN112538701B (en) | 2022-03-01 |
| CN112831931B (en) | 2022-05-20 |
| CN112538696B (en) | 2022-03-01 |
| CN112538701A (en) | 2021-03-23 |
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