CN110842758A - Mechanism for double-sided grinding and polishing the surface of plate parts - Google Patents
Mechanism for double-sided grinding and polishing the surface of plate parts Download PDFInfo
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- CN110842758A CN110842758A CN201911309738.5A CN201911309738A CN110842758A CN 110842758 A CN110842758 A CN 110842758A CN 201911309738 A CN201911309738 A CN 201911309738A CN 110842758 A CN110842758 A CN 110842758A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/005—Control means for lapping machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/07—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool
- B24B37/08—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool for double side lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
- B24B37/28—Work carriers for double side lapping of plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明属于磁研磨技术领域,尤其是涉及一种双面研磨抛光板类零件表面的机构,其特征在于包括底座,设置在此底座是上的带有滑道的床体,设置在此床体上的往复移动装置,设置在此往复移动装置上的夹具装置,分别设置在此夹具装置两侧的研磨装置Ⅰ和研磨装置Ⅱ,与研磨装置Ⅰ相连接的转动装置Ⅰ,与研磨装置Ⅱ相连接的转动装置Ⅱ,待加工板类零件设置在夹具装置内。本发明对板件双面同时光整加工,采用磁极做旋转运动,板件做往复直线运动进行研磨,避免了工件旋转产生离心力,发生微量挠度使板件变形的现象,提高了加工效率及板件的使用寿命,其自动化程度高,节约成本,绿色环保。
The invention belongs to the technical field of magnetic grinding, and in particular relates to a mechanism for double-sided grinding and polishing the surface of plate-like parts. The reciprocating device above, the fixture device arranged on the reciprocating device, the grinding device I and grinding device II respectively arranged on both sides of the fixture device, the rotating device I connected with the grinding device I, and the grinding device II. The connected rotating device II, the plate parts to be processed are arranged in the fixture device. In the invention, the two sides of the plate are finished at the same time, the magnetic poles are used for rotating motion, and the plate is subjected to reciprocating linear motion for grinding, so as to avoid the phenomenon of centrifugal force generated by the rotation of the workpiece and the deformation of the plate due to slight deflection, thereby improving the processing efficiency and the efficiency of the plate. The service life of the parts is high, the degree of automation is high, the cost is saved, and it is green and environmentally friendly.
Description
技术领域technical field
本发明属于磁研磨技术领域,尤其是涉及一种双面研磨抛光板类零件表面的机构。The invention belongs to the technical field of magnetic grinding, and in particular relates to a mechanism for double-sided grinding and polishing the surface of plate-like parts.
背景技术Background technique
平面的抛光是工业生产中常见而重要的加工方法,平面抛光的好坏直接影响工件的表面质量、平整度以及工件性能。目前常用的平面抛光方法主要分为两种:一是利用铣床抛光,二是采用手工抛光。铣床抛光平面质量的好坏主要取决于铣刀,且抛光成本很高,在很多领域得不到广泛的应用;手工抛光虽然能大幅度降低成本,但抛光的平整度得不到保证。Flat polishing is a common and important processing method in industrial production. The quality of flat polishing directly affects the surface quality, flatness and performance of the workpiece. At present, the commonly used plane polishing methods are mainly divided into two types: one is to use a milling machine to polish, and the other is to use manual polishing. The quality of the polishing plane of the milling machine mainly depends on the milling cutter, and the polishing cost is high, and it is not widely used in many fields; although manual polishing can greatly reduce the cost, the flatness of the polishing cannot be guaranteed.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种能够实现对板件双面同时光整加工的双面研磨抛光板类零件表面的机构,采用磁极做旋转运动,板件做往复直线运动进行研磨,避免了工件旋转产生离心力,发生微量挠度使板件变形的现象,提高了加工效率及板件的使用寿命。The purpose of the present invention is to provide a mechanism that can realize the double-sided grinding and polishing of the surface of plate-like parts, which can realize the simultaneous finishing of both sides of the plate. The magnetic pole is used for rotating motion, and the plate is subjected to reciprocating linear motion for grinding, so as to avoid the rotation of the workpiece. Centrifugal force is generated, and a small amount of deflection occurs to deform the plate, which improves the processing efficiency and the service life of the plate.
本发明的目的是通过下述技术方案来实现的:The purpose of this invention is to realize through following technical scheme:
本发明的一种双面研磨抛光板类零件表面的机构,其特征在于包括底座,设置在此底座是上的带有滑道的床体,设置在此床体上的往复移动装置,设置在此往复移动装置上的夹具装置,分别设置在此夹具装置两侧的研磨装置Ⅰ和研磨装置Ⅱ,与所述的研磨装置Ⅰ相连接的转动装置Ⅰ,与所述的研磨装置Ⅱ相连接的转动装置Ⅱ,待加工板类零件设置在所述的夹具装置内,A mechanism for double-sided grinding and polishing the surface of plate-like parts of the present invention is characterized by comprising a base, a bed with a slideway arranged on the base, and a reciprocating device arranged on the bed, arranged on the The clamp device on the reciprocating device is respectively arranged on the two sides of the clamp device, the grinding device I and the grinding device II, the rotating device I connected with the grinding device I, and the grinding device I connected with the grinding device II. Rotating device II, the plate parts to be processed are arranged in the fixture device,
所述的研磨装置Ⅰ包括N极磁极,设置在此N极磁极与所述的待加工板类零件之间的磁性研磨粒子,The grinding device I includes an N-pole magnetic pole, magnetic abrasive particles arranged between the N-pole magnetic pole and the plate parts to be processed,
所述的研磨装置Ⅱ包括S极磁极,设置在此S极磁极与所述的待加工板类零件之间的磁性研磨粒子,The grinding device II includes an S-pole magnetic pole, magnetic abrasive particles arranged between the S-pole magnetic pole and the plate-like parts to be processed,
所述的转动装置Ⅰ包括通过机架Ⅰ与所述床体相连的电动机Ⅰ,设置在所述床体上的主轴箱,设置在此主轴箱内的主轴,设置在此主轴轴端处的带轮,与所述主轴轴尾通过联轴器Ⅰ相连接的转动轴Ⅰ,所述的电动机Ⅰ与所述的带轮通过传动带相连接,所述的转动轴Ⅰ与所述的N极磁极相连接,The rotating device I includes a motor I connected to the bed body through a frame I, a spindle box arranged on the bed body, a spindle arranged in the spindle box, and a belt arranged at the end of the spindle shaft. wheel, the rotating shaft I connected with the shaft end of the main shaft through the coupling I, the motor I and the pulley through the transmission belt, the rotating shaft I and the N pole magnetic pole are connected connect,
所述的转动装置Ⅱ包括与所述滑道滑动连接的燕尾滑槽Ⅰ,设置在此燕尾滑槽Ⅰ上的机架Ⅱ,设置在此机架Ⅱ上的电动机Ⅱ,与此电动机Ⅱ的输出端相连接的转动轴Ⅱ,所述的转动轴Ⅱ与所述的S极磁极相连接,The rotating device II includes a dovetail chute I slidably connected to the slideway, a frame II arranged on the dovetail chute I, a motor II arranged on the frame II, and the output of the motor II. The rotating shaft II connected to the end, the rotating shaft II is connected with the S pole magnetic pole,
所述的往复移动装置包括通过压板固定在所述床体上的下鞍板,设置在此下鞍板槽内且通过轴承与所述下鞍板转动连接的丝杠,与此丝杠通过联轴器Ⅱ相连接的电动机Ⅲ,与所述下鞍板通过燕尾滑槽Ⅱ滑动连接的上鞍板,与所述丝杠螺纹连接的丝母,连接此丝母与所述上鞍板的丝块,设置在所述上鞍板上的肋板,设置在所述上鞍板的燕尾滑槽Ⅱ内的燕尾镶条。The reciprocating device includes a lower saddle plate fixed on the bed through a pressing plate, a lead screw arranged in the groove of the lower saddle plate and rotatably connected to the lower saddle plate through a bearing, and the lead screw through the connection. The motor III connected to the shaft II, the upper saddle plate slidably connected with the lower saddle plate through the dovetail chute II, the nut threadedly connected with the lead screw, the thread connecting the nut and the upper saddle plate Blocks, ribs arranged on the upper saddle plate, dovetail inserts arranged in the dovetail chute II of the upper saddle plate.
所述的夹具装置包括设置在所述肋板上的待加工件支撑板,所述的待加工板类零件通过张紧螺栓固定在所述的待加工件支撑板上The fixture device includes a support plate for the workpiece to be processed, which is arranged on the rib, and the plate-like parts to be processed are fixed on the support plate for the workpiece to be processed by tensioning bolts.
所述的N极磁极与S极磁极为大小相同的两个磁极,且所述的N极磁极与S极磁极同轴设置。The N-pole magnetic pole and the S-pole magnetic pole are two magnetic poles of the same size, and the N-pole magnetic pole and the S-pole magnetic pole are coaxially arranged.
在所述的燕尾滑槽Ⅰ上设有定位销Ⅰ。A positioning pin I is arranged on the dovetail chute I.
本发明的优点:Advantages of the present invention:
本发明的双面研磨抛光板类零件表面的机构,对板件双面同时光整加工,采用磁极做旋转运动,板件做往复直线运动进行研磨,避免了工件旋转产生离心力,发生微量挠度使板件变形的现象,提高了加工效率及板件的使用寿命,其自动化程度高,节约成本,绿色环保。The mechanism for double-sided grinding and polishing the surface of plate parts of the present invention, the two sides of the plate are finished at the same time, the magnetic pole is used for rotating motion, and the plate is ground by reciprocating linear motion, so as to avoid the centrifugal force generated by the rotation of the workpiece, and the occurrence of micro deflection. The phenomenon of plate deformation improves the processing efficiency and the service life of the plate. It has a high degree of automation, saves costs, and is environmentally friendly.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明的轴测图。Figure 2 is an axonometric view of the present invention.
图3为本发明的图1的左视图。FIG. 3 is a left side view of FIG. 1 of the present invention.
图4为本发明的往复移动装置下部的结构示意图。FIG. 4 is a schematic structural diagram of the lower part of the reciprocating device of the present invention.
图5为本发明的往复移动装置上部的结构示意图。FIG. 5 is a schematic structural diagram of the upper part of the reciprocating moving device of the present invention.
具体实施方式Detailed ways
下面结合附图进一步说明本发明的具体实施方式。The specific embodiments of the present invention are further described below with reference to the accompanying drawings.
随着航空航天、光学等技术的发展,对复杂精密零部件表面质量提出了更高的要求。磁研磨加工法是一种非常有效的光整加工技术。该加工方法能够对微细表面和复杂的凹凸面进行有效的研磨。With the development of aerospace, optics and other technologies, higher requirements are placed on the surface quality of complex precision parts. Magnetic grinding is a very effective finishing technique. This processing method can efficiently grind fine surfaces and complex uneven surfaces.
如图1-5所示,本发明的一种双面研磨抛光板类零件表面的机构,其特征在于包括底座12,设置在此底座12是上的带有滑道10的床体11,设置在此床体11上的往复移动装置,设置在此往复移动装置上的夹具装置,分别设置在此夹具装置两侧的研磨装置Ⅰ和研磨装置Ⅱ,与所述的研磨装置Ⅰ相连接的转动装置Ⅰ,与所述的研磨装置Ⅱ相连接的转动装置Ⅱ,待加工板类零件17设置在所述的夹具装置内,所述的研磨装置Ⅰ包括N极磁极4,设置在此N极磁极4与所述的待加工板类零件17之间的磁性研磨粒子,As shown in Figures 1-5, a mechanism for double-sided grinding and polishing the surface of plate-like parts of the present invention is characterized in that it includes a
所述的研磨装置Ⅱ包括S极磁极6,设置在此S极磁极6与所述的待加工板类零件17之间的磁性研磨粒子,The grinding device II includes an S-pole
所述的转动装置Ⅰ包括通过机架Ⅰ22与所述床体11相连的电动机Ⅰ23,设置在所述床体11上的主轴箱1,设置在此主轴箱1内的主轴24,设置在此主轴24轴端处的带轮25,与所述主轴24轴尾通过联轴器Ⅰ2相连接的转动轴Ⅰ3,所述的电动机Ⅰ23与所述的带轮25通过传动带26相连接,所述的转动轴Ⅰ3与所述的N极磁极4相连接,The rotating device I includes a motor I23 connected with the bed body 11 through a frame I22, a
所述的转动装置Ⅱ包括与所述滑道10滑动连接的燕尾滑槽Ⅰ15,设置在此燕尾滑槽Ⅰ15上的机架Ⅱ9,设置在此机架Ⅱ9上的电动机Ⅱ8,与此电动机Ⅱ8的输出端相连接的转动轴Ⅱ7,所述的转动轴Ⅱ7与所述的S极磁极6相连接,The rotating device II includes a dovetail chute I15 slidably connected to the
所述的往复移动装置包括通过压板30固定在所述床体11上的下鞍板13,设置在此下鞍板13槽内且通过轴承与所述下鞍板13转动连接的丝杠28,与此丝杠28通过联轴器Ⅱ20相连接的电动机Ⅲ16,与所述下鞍板13通过燕尾滑槽Ⅱ滑动连接的上鞍板32,与所述丝杠28螺纹连接的丝母35,连接此丝母35与所述上鞍板32的丝块34,设置在所述上鞍板32上的肋板31,设置在所述上鞍板32的燕尾滑槽Ⅱ内的燕尾镶条33。The reciprocating device includes a
所述的夹具装置包括设置在所述肋板31上的待加工件支撑板5,所述的待加工板类零件17通过张紧螺栓18固定在所述的待加工件支撑板5上The fixture device includes a
所述的N极磁极4与S极磁极6为大小相同的两个磁极,且所述的N极磁极4与S极磁极6同轴设置。The N-pole
在所述的燕尾滑槽Ⅰ15上设有定位销Ⅰ14。The dovetail chute I15 is provided with a positioning pin I14.
下面结合说明书附图对本发明进行详细的描述,但是应该指出本发明的实施不限于以下的实施方式。The present invention will be described in detail below with reference to the accompanying drawings, but it should be pointed out that the implementation of the present invention is not limited to the following embodiments.
一种双面研磨抛光板类零件表面的方法及装置,包括底座12、床体11、往复移动装置、研磨装置、夹具装置,床体11固定在底座12上,往复移动装置与床体11固定连接,夹具装置固定在往复移动装置上,研磨装置在夹具装置的两侧,并作旋转运动,研磨装置和转动装置固定连接。A method and device for double-sided grinding and polishing the surface of plate-like parts, comprising a
转动装置I的电动机I23通过机架I22固定在床体11上,带轮25固定在主轴箱1伸出的主轴24端部,联轴器I2与主轴箱1伸出的主轴24尾部连接固定;转动轴I3与联轴器I2固定连接;传动带26一端连接转动I号电动机23的输出轴,另一端连接带轮25,从而带动转动轴I3和研磨装置I旋转。The motor I23 of the
电动机II8通过固定螺栓固定在机架II9上,机架II9通过定位销I14固定在燕尾滑槽I15上;燕尾滑槽I15在滑道10上左右滑动,电动机II8带动转动轴Ⅱ7和研磨装置Ⅱ旋转。研磨装置I和研磨装置Ⅱ分别夹持大小相同的N极磁极4、S极磁极6,且两轴在同一轴线上。The motor II8 is fixed on the frame II9 by fixing bolts, and the frame II9 is fixed on the dovetail chute I15 by the positioning pin I14; the dovetail chute I15 slides left and right on the
往复移动装置中定位螺栓19将电动机Ⅲ16固定在支架上,联轴器Ⅱ20一端与电动机Ⅲ16连接,另一端与丝杠28连接;丝杠套杯21、丝杠套杯盖29通过定位销Ⅱ27将丝杠28固定在下鞍板13上;下鞍板13下端通过压板30固定在床体11上,燕尾镶条33与上鞍板32固定连接,且燕尾镶条33与下鞍板13两侧面接触,上鞍板32上端面与肋板31固定连接,上鞍板32下端面与丝块34固定连接,丝母35固定在丝块34上,丝母35与丝杠28螺纹连接,转动丝杠28,丝母35实现前后方向的往复移动。In the reciprocating device, the
夹具装置的待加工件支撑板5与肋板31固定连接,待加工板类零件17与待加工件支撑板5通过张紧螺栓18固定连接,调节张紧螺栓18,待加工板类零件17的松紧程度也可调整。The
双面研磨抛光板类零件表面的方法,包括以下步骤:The method for double-sided grinding and polishing the surface of plate parts includes the following steps:
1)待加工板类零件17固定在待加工件支撑板5上,调整好加工长度,锁紧;调整研磨装置两磁极N极磁极4、S极磁极6与待加工板类零件17的距离,保证两磁极与待加工板类零件17的距离分别为2mm以下。1) The plate parts 17 to be processed are fixed on the
2)将磁性研磨粒子、水基研磨液、按照2:3:5(例:500g磁性研磨粒子、750ml水基研磨液、1250ml水)的比例搅拌均匀后放在两磁极与待加工板类零件17之间;磁力研磨所产生的研磨压力为:2) Stir the magnetic abrasive particles and water-based abrasive liquid in a ratio of 2:3:5 (for example: 500g magnetic abrasive particles, 750ml water-based abrasive liquid, and 1250ml water) and place them on the two magnetic poles and the plate parts to be processed. 17; the grinding pressure generated by magnetic grinding is:
3)式(1)中B为磁感应强度,μm为磁性磨粒的相对磁导率,μ0为空气磁导率,取4π×10-7H/m,研磨压力P与磁感应强度B的平方成正比,研磨压力越大,磁力刷对待加工板类零件17表面的研磨压力越大,材料去除量越大,研磨效率越高,当两磁极形成N-S回路时,磁极N极磁极4和S极磁极6回路距离近,N极磁极4和S极磁极6间的磁感应强度越大;3) In formula (1), B is the magnetic induction intensity, μm is the relative magnetic permeability of the magnetic abrasive particles, μ 0 is the air magnetic permeability, take 4π×10-7H/m, and the grinding pressure P is the square of the magnetic induction intensity B. Proportional, the greater the grinding pressure, the greater the grinding pressure of the magnetic brush on the surface of the plate parts 17 to be processed, the greater the amount of material removed, and the higher the grinding efficiency. 6 The closer the loop distance is, the greater the magnetic induction intensity between the
4)启动电动机I23和电动机II8,设置两个电动机转速相同,使两转动轴Ⅰ3、转动轴Ⅱ7带动两个磁极做旋转运动,吸附在两磁极N极磁极4和S极磁极6上的磁性研磨粒子在磁场的作用下形成磁力刷;磁力刷压附在待加工板类零件17两侧,跟随两磁极旋转;电动机Ⅲ16驱动丝杠28转动,丝母35带动上鞍板32上的待加工板类零件17在丝杠28上做往复移动,磁力刷对待加工板类零件17表面不断滑擦、刻划,待加工板类零件17双面形成相同的研磨轨迹,从而实现对其表面的微量磨削,完成对待加工板类零件17双面的光整加工。4) Start the motor I23 and the motor II8, set the two motors to rotate at the same speed, so that the two rotating shafts I3 and II7 drive the two magnetic poles to rotate, and the magnetic grinding on the two magnetic poles N-pole
本发明采用待加工件支撑板5固定待加工板类零件17,在待加工板类零件17往复移动的情况下,利用两磁极同时旋转实现对待加工板类零件17的双面光整加工,避免了工件旋转产生离心力,发生微量挠度使板件变形的现象,解决了传统单面光整加工的问题,提高了加工效率及板件的使用寿命。自动化程度高,节约成本,绿色环保。The present invention adopts the
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| CN111941157A (en) * | 2020-09-15 | 2020-11-17 | 辽宁科技大学 | Device and method for electrolytically assisted magnetic particle grinding of double-sided polished thin plate |
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