CN110842570A - Vertical turning and milling combined machining tool - Google Patents
Vertical turning and milling combined machining tool Download PDFInfo
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- CN110842570A CN110842570A CN201911338884.0A CN201911338884A CN110842570A CN 110842570 A CN110842570 A CN 110842570A CN 201911338884 A CN201911338884 A CN 201911338884A CN 110842570 A CN110842570 A CN 110842570A
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- 238000007514 turning Methods 0.000 title claims abstract description 72
- 238000003801 milling Methods 0.000 title claims abstract description 59
- 238000003754 machining Methods 0.000 title claims abstract description 32
- 150000001875 compounds Chemical class 0.000 claims abstract description 61
- 238000005553 drilling Methods 0.000 claims abstract description 13
- 239000002131 composite material Substances 0.000 claims description 19
- 230000001681 protective effect Effects 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 abstract description 6
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- 238000005859 coupling reaction Methods 0.000 description 5
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- 229910052742 iron Inorganic materials 0.000 description 3
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- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
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Abstract
本发明属于加工机床技术领域,特指一种立式车铣复合加工机床,包括有机床,机床上设置有立式大扭矩电主轴,立式大扭矩电主轴能沿C轴周向旋转,机床上设置有固定基座,固定基座上设置刀塔一,且刀塔一能沿X轴方向左右移动,刀塔一上设置有扭矩电机,摆头由扭矩电机驱动沿B轴方向周向摆动,摆头上设置有铣车复合电主轴,车复合电主轴能沿W轴方向上下移动,铣车复合电主轴的输出轴固定有刀具。本发明铣刀复合电主轴能够在X轴方向上的位移调节,借助摆头沿B轴方向周向摆动,实现铣刀复合电主轴的倾斜角度调节,并且能够沿W轴方向上下移动以实现刀具的进刀或退刀,从而有效满足了轮毂的车铣、钻孔加工需求。
The invention belongs to the technical field of machining machine tools, in particular to a vertical turning-milling compound machining machine tool, comprising a machine tool, a vertical high-torque electric spindle is arranged on the machine tool, and the vertical high-torque electric spindle can rotate along the circumferential direction of the C axis. A fixed base is set on the fixed base, and a turret is set on the fixed base, and the turret can move left and right along the X-axis direction. The swing head is provided with a milling-turning compound electric spindle, the turning compound electric spindle can move up and down along the W-axis direction, and the output shaft of the milling-turning compound electric spindle is fixed with a tool. The compound electric spindle of the milling cutter of the present invention can adjust the displacement in the X-axis direction, realizes the adjustment of the inclination angle of the compound electric spindle of the milling cutter by swinging the oscillating head in the circumferential direction of the B-axis direction, and can move up and down along the W-axis direction to realize the cutting tool It can effectively meet the needs of turning, milling and drilling of the hub.
Description
技术领域:Technical field:
本发明属于加工机床技术领域,特指一种立式车铣复合加工机床。The invention belongs to the technical field of machining machine tools, in particular to a vertical turning-milling compound machining machine tool.
背景技术:Background technique:
众所周知,传统轮毂加工工艺一般分三台机床,一台车床车凹面,另一台车床车凸面,再一台加工中心加工PCD孔(螺栓孔)和气门芯孔,此工艺路线的缺点是:1、节拍不平衡,车凹面的加工量大,节拍长,车凸面和加工孔的加工节拍短,造成等待浪费;2、由于加工中心加工孔时,存在二次装夹,难免会带入装夹误差,PCD孔与轮辋的位置精度较差;3、设备多,专用工装多,场地占用多,搬运浪费多。As we all know, the traditional wheel hub processing technology is generally divided into three machine tools, one lathe to turn the concave surface, another lathe to turn the convex surface, and another machining center to process PCD holes (bolt holes) and valve core holes. The disadvantages of this process route are: 1 , The rhythm is unbalanced, the processing volume of the concave surface of the car is large, the rhythm is long, and the processing cycle of the convex surface of the car and the processing hole is short, resulting in waste of waiting; 2. Due to the secondary clamping when the machining center processes the hole, it will inevitably be brought into the clamping. Error, the position accuracy of PCD hole and rim is poor; 3. There are many equipments, many special tooling, more space occupied, and more waste in handling.
发明内容:Invention content:
本发明的目的是提供一种将凸面的车加工、PCD孔和气门芯孔的钻孔加工集成到一台机床上完成,一次装夹完成全部加工工序,克服了全部传统加工缺陷的立式车铣复合加工机床。The purpose of the present invention is to provide a vertical car that integrates the machining of the convex surface, the drilling machining of the PCD hole and the valve core hole into one machine tool, completes all the machining procedures in one clamping, and overcomes all the defects of traditional machining. Milling compound machining machine.
本发明是这样实现的:The present invention is realized in this way:
一种立式车铣复合加工机床,包括立式大扭矩电主轴(可当C轴用),用于夹持轮毂等产品。立式大扭矩电主轴的一侧装有用于车加工的刀塔,刀塔可作为X向、Z向运动,另一侧装有一个铣车复合电主轴,铣车复合电主轴不仅可作X向、Z向移动,还可以沿B轴作左右各90度摆动,同时,铣车复合主轴不仅能作钻、铣加工。利用抱闸锁定后还能作车加工,为保证系统的刚性,B轴摆头、铣车复合主轴和立式大扭矩电主轴的抱闸均采用了本公司特有的高刚性特殊抱闸装置。该抱闸装置能使被抱闸主轴与基座形成刚性联接,不仅能防转,还能抵抗轴向力和侧弯力,而且无论受的力多复杂都能保证主轴轴承不受力。The utility model relates to a vertical turning-milling compound processing machine tool, including a vertical high-torque electric spindle (which can be used as a C-axis), which is used for clamping products such as wheel hubs. One side of the vertical high-torque motorized spindle is equipped with a turret for turning, which can move in X and Z directions, and the other side is equipped with a milling-turning composite motorized spindle. It can also swing 90 degrees left and right along the B axis. At the same time, the milling-turning compound spindle can not only perform drilling and milling. After locking by the holding brake, it can also be used for lathe machining. To ensure the rigidity of the system, the holding brakes of the B-axis swing head, the milling-turning compound spindle and the vertical high-torque motorized spindle all adopt the company's unique high-rigidity special holding brake device. The brake device can form a rigid connection between the braked main shaft and the base, which can not only prevent rotation, but also resist axial force and side bending force, and can ensure that the main shaft bearing is not stressed no matter how complicated the force is.
综上所述本发明既可以作双刀塔立车,即工件旋转时左右两把车刀同时作切削加工,提高效率近一倍,又可以钻直孔和斜孔,以及简单的铣加工。In summary, the present invention can be used as a double-turret vertical turning, that is, when the workpiece is rotated, the left and right turning tools can be used for cutting at the same time, which nearly doubles the efficiency, and can drill straight holes and oblique holes, as well as simple milling.
其中,可选用的一种结构为:一种立式车铣复合加工机床,包括有机床,机床上沿Z轴方向设置有用于固定工件的立式大扭矩电主轴,立式大扭矩电主轴能沿C轴周向旋转,位于立式大扭矩电主轴后侧的机床上设置有固定基座,所述固定基座上设置有刀塔,刀塔能沿X轴方向左右移动,刀塔上设置有输出轴沿Y轴方向设置的扭矩电机,扭矩电机能沿Z轴方向上下移动,扭矩电机的输出轴上固定有摆头,摆头由扭矩电机驱动沿B轴方向周向摆动,摆头上设置有铣车复合电主轴,铣车复合电主轴的输出轴上固定有用于对工件车铣或钻孔加工的刀具。Among them, an optional structure is: a vertical turning-milling compound processing machine tool, including a machine tool, and a vertical high-torque motorized spindle for fixing workpieces is arranged on the machine tool along the Z-axis direction, and the vertical high-torque motorized spindle can Rotating in the circumferential direction of the C-axis, a fixed base is set on the machine tool behind the vertical high-torque motorized spindle. The fixed base is provided with a turret. The turret can move left and right along the X-axis. There is a torque motor whose output shaft is arranged along the Y-axis direction. The torque motor can move up and down along the Z-axis direction. A swing head is fixed on the output shaft of the torque motor. The swing head is driven by the torque motor to swing circumferentially along the B-axis direction. A milling-turning compound electric spindle is provided, and a tool for turning, milling or drilling a workpiece is fixed on the output shaft of the milling-turning compound electric spindle.
而优选结构为:一种立式车铣复合加工机床,包括有机床,机床上沿Z轴方向设置有用于固定工件的立式大扭矩电主轴,立式大扭矩电主轴能沿C轴周向旋转,位于立式大扭矩电主轴后侧的机床上设置有固定基座,所述固定基座上设置有刀塔一,刀塔一能沿X轴方向左右移动,刀塔一上设置有输出轴沿Y轴方向设置的扭矩电机,扭矩电机的输出轴上固定有摆头,且摆头由扭矩电机驱动沿B轴方向周向摆动,摆头上设置有输出轴沿W轴方向设置的铣车复合电主轴,且铣车复合电主轴能沿W轴方向上下移动,铣车复合电主轴的输出轴上固定有用于对工件车铣或钻孔加工的刀具。The preferred structure is: a vertical turning-milling compound machining machine tool, including a machine tool, a vertical high-torque motorized spindle for fixing workpieces is arranged on the machine tool along the Z-axis direction, and the vertical high-torque motorized spindle can be along the C-axis circumferential direction. Rotating, a fixed base is provided on the machine tool behind the vertical high-torque electric spindle, and a turret is set on the fixed base. The turret can move left and right along the X-axis direction, and the turret is provided with an output A torque motor whose shaft is set along the Y-axis direction, a swing head is fixed on the output shaft of the torque motor, and the swing head is driven by the torque motor to swing circumferentially along the B-axis direction, and the swing head is provided with a milling machine whose output shaft is set along the W-axis direction. The turning compound electric spindle, and the milling-turning compound electric spindle can move up and down along the W-axis direction, and the output shaft of the milling-turning compound electric spindle is fixed with a tool for turning, milling or drilling the workpiece.
优选地,所述固定基座上设置有刀塔二,刀塔二能沿X轴方向左右移动,刀塔二上设置有支撑座,且支撑座能沿Z轴方向上下移动,支撑座上设置有用于对工件车铣加工的铣刀装置。Preferably, the fixed base is provided with a second turret, the second turret can move left and right along the X-axis direction, and the second turret is provided with a support seat, and the support seat can move up and down along the Z-axis direction, and the support seat is provided with There is a milling cutter device for turning and milling workpieces.
优选地,所述固定基座上沿X轴方向设置有第一滑轨,刀塔一以及刀塔二与第一滑轨滑动连接。Preferably, the fixed base is provided with a first sliding rail along the X-axis direction, and the first turret and the second turret are slidably connected to the first sliding rail.
优选地,所述铣车复合电主轴上沿W轴方向设置有第二滑轨,摆头与第二滑轨滑动连接。Preferably, a second sliding rail is provided on the milling-turning composite electric spindle along the W-axis direction, and the swing head is slidably connected to the second sliding rail.
优选地,所述刀塔二上沿Z轴方向设置有第三滑轨,支撑座与第三滑轨滑动连接。Preferably, a third slide rail is provided on the second turret along the Z-axis direction, and the support base is slidably connected to the third slide rail.
优选地,所述摆头、立式大扭矩电主轴以及铣车复合电主轴上均设置有特殊的抱闸装置。该抱闸装置与转轴进行抱闸,其被抱转轴就与基座形成刚性联接,不仅能防转还能抵抗轴向力和侧向力,且无论受多复杂、多大的作用力,轴承都不受力。Preferably, the swing head, the vertical high-torque electric spindle and the milling-turning compound electric spindle are all provided with special brake devices. The holding brake device is locked with the rotating shaft, and the held rotating shaft forms a rigid connection with the base, which can not only prevent rotation but also resist axial force and lateral force. unforced.
优选地,所述抱闸装置包括有弹性筒、套装在弹性筒上的活塞、以及套装在活塞上的活塞缸,活塞缸的内壁上开设有环形滑槽,活塞的外壁上设有能在环形滑槽内上下滑动的卡环,且卡环将环形滑槽上下分隔成上油压腔室与下油压腔室,弹性筒的上端口开设有若干个呈圆周均布的弹性缺口,弹性筒的上端外壁呈上宽下窄的外锥面,活塞的上端内壁设有与外锥面相适配的内锥面。Preferably, the holding brake device includes an elastic cylinder, a piston sleeved on the elastic cylinder, and a piston cylinder sleeved on the piston, an annular chute is opened on the inner wall of the piston cylinder, and an annular sliding groove is formed on the outer wall of the piston. A snap ring that slides up and down in the chute, and the snap ring divides the annular chute into an upper hydraulic chamber and a lower hydraulic chamber. The outer wall of the upper end of the piston is an outer conical surface that is wide at the top and narrow at the bottom, and the inner wall of the upper end of the piston is provided with an inner conical surface that matches the outer conical surface.
优选地,所述机床的外围设置有机箱外壳,所述刀塔一与机箱外壳之间、刀塔一与刀塔二之间、刀塔二与机箱外壳之间均设置有可伸缩的风琴式防护罩,且风琴式防护罩将第一滑轨与立式大扭矩电主轴前后隔离。Preferably, a case shell is arranged on the periphery of the machine tool, and a retractable organ-type organ is arranged between the turret 1 and the case shell, between the turret 1 and the
优选地,所述摆头的前侧罩设有主罩体,主罩体与摆头之间形成工作空间,所述第二滑轨与铣车复合电主轴均位于工作空间内,主罩体上开设有与铣车复合电主轴的输出端位置相对应的窗口,铣车复合电主轴在第二滑轨上沿W轴方向向下移动、带动铣车复合电主轴的输出端以及刀具向外穿过窗口至主罩体之外。Preferably, the front side cover of the swing head is provided with a main cover body, a work space is formed between the main cover body and the swing head, the second slide rail and the milling-turn composite electric spindle are located in the work space, and the main cover body There is a window corresponding to the position of the output end of the milling-turning compound electric spindle. The milling-turning compound electric spindle moves downward along the W-axis direction on the second slide rail, and drives the output end of the milling-turning compound electric spindle and the tool outward. Pass through the window to the outside of the main housing.
优选地,所述铣车复合电主轴的输出端端部套装有副罩体,副罩体与窗口的结构相对应,且副罩体与窗口之间为滑动连接。Preferably, the output end of the milling-turning composite electric spindle is sleeved with a sub-cover body, the sub-cover body corresponds to the structure of the window, and the sub-cover body and the window are slidably connected.
本发明相比现有技术突出的优点是:Compared with the prior art, the present invention has the following advantages:
1、本发明刀塔一能够沿X轴方向左右移动,实现铣刀复合电主轴在X轴方向上的位移调节,借助摆头沿B轴方向周向摆动,实现铣刀复合电主轴的倾斜角度调节,同时,铣刀复合电主轴能够沿W轴方向上下移动以实现刀具的进刀或退刀,从而有效满足了轮毂的车铣、钻孔加工需求;从而轮毂只需一次装夹固定在立式大扭矩电主轴上,借助立式大扭矩电主轴在C轴方向上的周向旋转调节,使得轮毂能够进行全部加工工序,其结构设计合理、加工效率快且加工精度高,相比现有加工专用工装,有效克服了传动加工的缺陷,且其功能多样、机械自动化程度高;1. The turret 1 of the present invention can move left and right along the X-axis direction to realize the displacement adjustment of the milling cutter compound electric spindle in the X-axis direction. With the help of the swing head to swing circumferentially along the B-axis direction, the inclination angle of the milling cutter compound electric spindle can be realized. At the same time, the milling cutter composite motorized spindle can move up and down along the W axis to realize the tool feeding or retracting, which effectively meets the turning, milling and drilling processing requirements of the wheel hub; thus the wheel hub only needs to be clamped and fixed on the vertical On the high-torque motorized spindle, with the help of the circumferential rotation adjustment of the vertical high-torque motorized spindle in the direction of the C axis, the hub can be processed in all processes. Its structure design is reasonable, the processing efficiency is fast and the processing accuracy is high. The special tooling for processing effectively overcomes the defects of transmission processing, and has various functions and a high degree of mechanical automation;
2、本发明节拍基本平衡,只需进行一次装夹,从而保证加工精度与位置精度,克服了传统加工缺陷,节约了场地使用面积,并减少了设备投资成本;2. The rhythm of the present invention is basically balanced, and only one clamping is required, thereby ensuring machining accuracy and positional accuracy, overcoming traditional machining defects, saving site use area, and reducing equipment investment costs;
3、本发明将凸面的车加工、PCD孔和气门芯孔的钻孔加工集成到一台机床上完成,有效缩短了工件的加工周期、大幅度的提高了加工效率;3. The present invention integrates the turning machining of the convex surface, the drilling machining of the PCD hole and the valve core hole into one machine tool, which effectively shortens the machining cycle of the workpiece and greatly improves the machining efficiency;
4、本发明采用双刀塔结构,其刀塔二能够沿X轴方向左右移动,实现铣刀装置在X轴方向上的位移调节,通过支撑座沿Z轴方向上下移动,实现铣刀装置在Z轴方向上的位移调节,从而在车铣加工时,铣刀复合电主轴与铣刀装置能够同时对轮毂进行切削加工,加工效率提高近一倍,有效缩短加工周期。4. The present invention adopts a double turret structure, and the second turret can move left and right along the X-axis direction to realize the displacement adjustment of the milling cutter device in the X-axis direction. The displacement in the Z-axis direction is adjusted, so that during turning and milling, the milling cutter composite electric spindle and the milling cutter device can cut the hub at the same time, the processing efficiency is nearly doubled, and the processing cycle is effectively shortened.
附图说明:Description of drawings:
图1是本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2是本发明的刀塔一整体剖视图;Fig. 2 is the turret of the present invention-integral sectional view;
图3是本发明的抱闸装置立体图;3 is a perspective view of the holding brake device of the present invention;
图4是本发明的抱闸装置局部剖视图;Figure 4 is a partial cross-sectional view of the brake device of the present invention;
图5是本发明的第一驱动机构、第三驱动机构与固定基座的结构图;5 is a structural diagram of the first driving mechanism, the third driving mechanism and the fixed base of the present invention;
图6是本发明的摆头与铣车复合电主轴的爆炸图;Fig. 6 is the exploded view of the swing head of the present invention and the compound electric spindle of milling and turning;
图7是本发明的刀塔二与支撑座的爆炸图;Fig. 7 is the exploded view of turret two of the present invention and support seat;
图8是本发明的带有风琴式防护罩的整体立体图;8 is an overall perspective view of the present invention with an organ-type protective cover;
图9是本发明的带有机箱壳体的整体立体图。FIG. 9 is an overall perspective view of the present invention with a case casing.
图中:1、机床;2、立式大扭矩电主轴;3、固定基座;4、第一滑轨;5、刀塔一;6、扭矩电机;7、摆头;8、第二滑轨;9、铣车复合电主轴;10、刀塔二;11、第三滑轨;12、支撑座;13、铣刀装置;14、弹性筒;15、活塞;16、活塞缸;17、环形滑槽;18、卡环;19、上油压腔室;20、下油压腔室;21、弹性缺口;22、上缸座;23、下缸座;24、第一数控电机;25、第一驱动丝杆;26、第一驱动螺母;27、第二数控电机;28、第二驱动丝杆;29、第二驱动螺母;30、第三数控电机;31、第三驱动丝杆;32、第三驱动螺母;33、第四数控电机;34、第四驱动丝杆;35、第四驱动螺母;36、机箱外壳;37、风琴式防护罩;38、主罩体;39、副罩体;40、轮毂。In the picture: 1. Machine tool; 2. Vertical high-torque motorized spindle; 3. Fixed base; 4. First slide rail; 5. Turret one; 6. Torque motor; 7. Swing head; 8. Second slide Rail; 9. Milling-turn composite motorized spindle; 10.
具体实施方式:Detailed ways:
下面以具体实施例对本发明作进一步描述,参见图1—9:The present invention is further described below with specific embodiment, referring to Fig. 1-9:
一种立式车铣复合加工机床,包括有机床1,机床1上沿Z轴方向设置有用于固定工件的立式大扭矩电主轴2,立式大扭矩电主轴2能沿C轴周向旋转,位于立式大扭矩电主轴2后侧的机床1上设置有固定基座3,所述固定基座3上设置有刀塔一5,刀塔一5能沿X轴方向左右移动,刀塔一5上设置有输出轴沿Y轴方向设置的扭矩电机6,扭矩电机6的输出轴上固定有摆头7,且摆头7由扭矩电机6驱动沿B轴方向周向摆动,摆头7上设置有输出轴沿W轴方向设置的铣车复合电主轴9,且铣车复合电主轴9能沿W轴方向上下移动,铣车复合电主轴9的输出轴上固定有用于对工件车铣或钻孔加工的刀具。A vertical turning-milling compound machining machine tool, comprising a machine tool 1, a vertical high-torque
其中刀具可以为用于钻孔的钻刀,也可以为用于车铣的铣刀。The cutter can be a drill for drilling, or a milling cutter for turning and milling.
与此同时,为了便于对轮毂40进行车铣加工,所述固定基座3上设置有刀塔二10,刀塔二10能沿X轴方向左右移动,刀塔二10上设置有支撑座12,且支撑座12能沿Z轴方向上下移动,支撑座12上设置有用于对工件车铣加工的铣刀装置13。At the same time, in order to facilitate the turning and milling of the
铣刀装置13可以为现有技术中常见结构,即由机床1主轴与铣刀组成,铣刀固定在机床1主轴的输出轴上。而在本实施例中,铣刀装置13包括有由旋转电机驱动转动的周向转盘,周向转盘的圆周均布有两个以上的刀具座,刀具座上设置有不同规格的铣刀,其通过旋转电机驱动周向转盘转动以实现刀具座以及对应铣刀的切换。The
在本实施例中,刀塔一5以及刀塔二10与固定基座3之间的滑动连接结构为:所述固定基座3上沿X轴方向设置有第一滑轨4,刀塔一5以及刀塔二10与第一滑轨4滑动连接。In this embodiment, the sliding connection structure between the turret one 5 and the turret two 10 and the fixed
在本实施例中,铣车复合电主轴9与摆头7之间的滑动连接结构为:所述铣车复合电主轴9上沿W轴方向设置有第二滑轨8,摆头7与第二滑轨8滑动连接。In this embodiment, the sliding connection structure between the milling-turning compound
在本实施例中,刀塔二10与支撑座12之间的滑动连接结构为:所述刀塔二10上沿Z轴方向设置有第三滑轨11,支撑座12与第三滑轨11滑动连接。In this embodiment, the sliding connection structure between the
本发明的工作原理:刀塔一5在第一滑轨4上沿X轴方向左右移动,以实现铣车复合电主轴9在X轴方向上的位置调节;通过扭矩电机6驱动摆头7沿B轴进行周向转动,以实现铣车复合电主轴9以及刀具的倾斜角度调节;而铣车复合电主轴9在第二滑轨8上沿W轴方向上下移动,实现刀具的进刀与退刀工作。刀塔二10在第一滑轨4上沿X轴方向左右移动,以实现铣刀装置13在X轴方向上的位置调节;支撑座12在第三滑轨11上沿Z轴方向上下移动,以实现铣刀装置13在Z轴方向上的位置调节。The working principle of the present invention: the turret one 5 moves left and right along the X-axis direction on the first sliding rail 4 to realize the position adjustment of the milling-turning compound
更进一步,在本发明加工轮毂40的PCD孔或气门芯孔时,首先,通过刀塔一5在第一滑轨4上沿X轴方向左右移动,调节铣车复合电主轴9在X轴方向上的位置,使得铣车复合电主轴9能够移动至与待钻孔位置相对应的位置;接着,扭矩电机6驱动摆头7沿B轴方向周向旋转,使得铣车复合电主轴9的输出轴以及刀具的倾斜角度能够与PCD孔或气门芯孔的倾斜角度相一致;最后,铣车复合电主轴9在第二滑轨8上沿W轴方向向下移动,使得刀具进行进刀、钻孔作业。Further, when the present invention processes the PCD hole or the valve core hole of the
为了确保本发明整体系统的刚性,提高加工钻孔以及车铣的加工精度与加工面的光洁度,所述摆头7、立式大扭矩电主轴2以及铣车复合电主轴9上均设置有抱闸装置。In order to ensure the rigidity of the overall system of the present invention, improve the machining accuracy of drilling, turning and milling, and the smoothness of the machined surface, the
其中,摆头7与抱闸装置的连接位置关系为:抱闸装置环抱在摆头7的后端上,并通过支架与刀塔一5固定连接,当扭矩电机6驱动摆头7沿B轴方向周向旋转调节完成后,通过抱闸装置使得摆头7能够与刀塔一5保持固定,从而确保铣车复合电主轴9在沿W轴方向上下移动时其倾斜角度能够保持一致,提高加工孔的精度和光洁度;Among them, the connection position relationship between the
而铣车复合电主轴9通过抱闸装置能够使其输出轴与刀具固定连接,有效提高钻孔或车铣加工的稳定性。The milling-turning composite
而立式大扭矩电主轴2通过抱闸装置能够与机床1保持固定,即立式大扭矩电主轴2沿C轴周向旋转调节轮毂40的加工位置后,借助抱闸装置确保轮毂40在被车铣或钻孔加工过程中能够保持固定,确保加工精度;The vertical high-torque
同时,抱闸装置可以抱闸固定在立式大扭矩电主轴2的前端上,该设置方式立式大扭矩电主轴2的抱闸刚性较好,适于大孔径加工。At the same time, the holding brake device can be fixed on the front end of the vertical high-torque
当然,抱闸装置也可以抱闸固定在立式大扭矩电主轴2的后端上,相比上述的设置位置方式,此位置方式的立式大扭矩电主轴2的抱闸刚性稍弱,适于小孔径加工。Of course, the brake device can also be fixed on the rear end of the vertical high-torque
更进一步,抱闸装置可以采用现有技术中的常见抱闸结构;而在本实施例中,抱闸装置所采用的具体结构为:所述抱闸装置包括有弹性筒14、套装在弹性筒14上的活塞15、以及套装在活塞15上的活塞缸16,活塞缸16的内壁上开设有环形滑槽17,活塞15的外壁上设有能在环形滑槽17内上下滑动的卡环18,且卡环18将环形滑槽17上下分隔成上油压腔室19与下油压腔室20,弹性筒14的上端口开设有若干个呈圆周均布的弹性缺口21,弹性筒14的上端外壁呈上宽下窄的外锥面,活塞15的上端内壁设有与外锥面相适配的内锥面。Further, the brake device can adopt the common brake structure in the prior art; and in this embodiment, the specific structure adopted by the brake device is: the brake device includes an
其中,弹性筒14套装在摆头7的后端或铣车复合电主轴9或立式大扭矩电主轴2上,活塞缸16由上缸座22与下缸座23组成,上缸座22与下缸座23上下组装并形成有上述环形滑槽17,通过油泵调节上油压腔室19与下油压腔室20的油压大小,使得卡环18以及活塞15能够进行向上或向下移动,进而借助弹性筒14的外锥面与活塞15的内锥面配合关系,实现弹性筒14与对应部件的抱紧固定或松弛分离。Among them, the
更进一步,刀塔一5在第一滑轨4上由第一驱动机构进行驱动沿X轴方向左右移动,铣车复合电主轴9在第二滑轨8上由第二驱动机构进行驱动沿W轴方向上下移动,刀塔二10在第一滑轨4上由第三驱动机构进行驱动沿X轴方向左右移动,支撑座12在第三滑轨11上由第四驱动机构进行驱动沿Z轴方向上下移动。同时,为了使得本发明的机械自动化程度高、加工效率快且加工精度高,第一驱动机构、扭矩电机6、第二驱动机构、第三驱动机构以及第四驱动机构应当均由控制总成进行控制。Further, the turret one 5 is driven by the first drive mechanism on the first slide rail 4 to move left and right along the X-axis direction, and the milling-turn composite
在本实施例中,第一驱动机构的实施方式为:所述第一驱动机构包括有固定在固定基座3上的的第一数控电机24,第一数控电机24的输出轴通过联轴器连接有第一驱动丝杆25,第一驱动丝杆25上螺纹连接有第一驱动螺母26,第一驱动螺母26与刀塔一5固定连接。In this embodiment, the first driving mechanism is implemented as follows: the first driving mechanism includes a first numerically controlled
当然,第一驱动机构也可以采用其他现有技术结构:即所述第一驱动机构包括有第一驱动油缸,第一驱动油缸的伸缩杆与刀塔一5固定连接,从而由第一驱动油缸直接驱动刀塔一5沿X轴方向左右移动。Of course, the first driving mechanism can also adopt other prior art structures: that is, the first driving mechanism includes a first driving oil cylinder, and the telescopic rod of the first driving oil cylinder is fixedly connected with the turret one 5, so that the first driving oil cylinder is Directly drive the turret one 5 to move left and right along the X-axis direction.
在本实施例中,第二驱动机构的实施方式为:所述第二驱动机构包括有固定在摆头7上的第二数控电机27,第二数控电机27的输出轴通过联轴器连接有第二驱动丝杆28,第二驱动丝杆28上螺纹连接有第二驱动螺母29,第二驱动螺母29与铣车复合电主轴9固定连接。In this embodiment, the implementation of the second driving mechanism is as follows: the second driving mechanism includes a second numerically controlled
并且,与上述第一驱动机构的工作原理相同,第二驱动机构也可以采用其他现有技术结构:即所述第二驱动机构包括有第二驱动油缸,第二驱动油缸的伸缩杆与刀塔一5固定连接,从而由第二驱动油缸直接驱动铣车复合电主轴9沿W轴方向上下移动。In addition, with the same working principle as the above-mentioned first driving mechanism, the second driving mechanism can also adopt other prior art structures: that is, the second driving mechanism includes a second driving oil cylinder, the telescopic rod of the second driving oil cylinder and the
在本实施例中,第三驱动机构的实施方式为:所述第三驱动机构包括有固定在固定基座3上的的第三数控电机30,第三数控电机30的输出轴通过联轴器连接有第三驱动丝杆31,第三驱动丝杆31上螺纹连接有第三驱动螺母32,第三驱动螺母32与刀塔二10固定连接。同理,第三驱动机构也可以采用其他现有技术结构:即所述第三驱动机构包括有第三驱动油缸,第三驱动油缸的伸缩杆与刀塔二10固定连接。In this embodiment, the implementation of the third driving mechanism is as follows: the third driving mechanism includes a third numerically controlled motor 30 fixed on the fixed
在本实施例中,第四驱动机构的实施方式为:所述第四驱动机构包括有固定在刀塔二10上的第四数控电机33,第四数控电机33的输出轴通过联轴器连接有第四驱动丝杆34,第四驱动丝杆34上螺纹连接有第四驱动螺母35,第四驱动螺母35与支撑座12固定连接。同理,第四驱动机构也可以采用其他现有技术结构:所述第四驱动机构包括有第四驱动油缸,第四驱动油缸的伸缩杆与刀塔二10固定连接。In this embodiment, the implementation of the fourth driving mechanism is as follows: the fourth driving mechanism includes a fourth numerically controlled motor 33 fixed on the
为了防止加工产生的铁屑四处飞溅至第一滑轨4内、进而严重影响到铣车复合电主轴9与铣刀装置13沿X轴方向左右移动的位移精度,所述机床1的外围设置有机箱外壳36,所述刀塔一5与机箱外壳36之间、刀塔一5与刀塔二10之间、刀塔二10与机箱外壳36之间均设置有可伸缩的风琴式防护罩37,且风琴式防护罩37将第一滑轨4与立式大扭矩电主轴2前后隔离。在刀塔一5与刀塔二10沿X轴方向左右移动时,能够带动两侧的风琴式防护罩37进行相应的折叠收缩或伸展张开。In order to prevent the iron scraps generated by processing from splashing into the first slide rail 4, and thus seriously affecting the displacement accuracy of the milling-turn composite
同时,为了防止加工产生的铁屑四处飞溅至第二滑轨8内、进而严重影响到铣车复合电主轴9沿W轴方向上下移动的位移精度,所述摆头7的前侧罩设有主罩体38,主罩体38与摆头7之间形成工作空间,所述第二滑轨8与铣车复合电主轴9均位于工作空间内,主罩体38上开设有与铣车复合电主轴9的输出端位置相对应的窗口,铣车复合电主轴9在第二滑轨8上沿W轴方向向下移动、带动铣车复合电主轴9的输出端以及刀具向外穿过窗口至主罩体38之外。At the same time, in order to prevent the iron scraps generated by processing from splashing into the second slide rail 8, and thus seriously affecting the displacement accuracy of the milling-turning composite
更进一步,为了防止加工产生的铁屑从铣车复合电主轴9与窗口之间的间隙中进入到工作空间内,所述铣车复合电主轴9的输出端端部套装有副罩体39,副罩体39与窗口的结构相对应,且副罩体39与窗口之间为滑动连接,即借助主罩体38与副罩体39的配合连接,使得第二滑轨8与外界内外相隔。Further, in order to prevent the iron filings generated by processing from entering the working space from the gap between the milling-turning composite
上述实施例仅为本发明的较佳实施例之一,并非以此限制本发明的实施范围,故:凡依本发明的形状、结构、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The above-mentioned embodiment is only one of the preferred embodiments of the present invention, and is not intended to limit the scope of implementation of the present invention. Therefore: all equivalent changes made according to the shape, structure and principle of the present invention should be covered by the present invention. within the scope of protection.
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