CN110842557A - Rotary multi-position processing device - Google Patents
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- CN110842557A CN110842557A CN201810953390.2A CN201810953390A CN110842557A CN 110842557 A CN110842557 A CN 110842557A CN 201810953390 A CN201810953390 A CN 201810953390A CN 110842557 A CN110842557 A CN 110842557A
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Abstract
Description
技术领域technical field
本发明涉及加工配件专业领域,具体是指一种旋转式多位加工装置。The invention relates to the professional field of processing accessories, in particular to a rotary multi-position processing device.
背景技术Background technique
在对微型的精密钻针加工时,首先需要夹持料件送至加工站前的夹持器或者其他固定装置上,通过工作站逐一进行工序加工,加工完成后需把已完成加工的钻针放置在料盘处,从而取料进行下一次的加工,所以在此类加工方法中,对于加工时钻针夹持的水平度及送料位置是否准确,对所加工工件的精度和质量可能有一定影响,且逐站式加工,使得未在加工的工作站处于闲置状态,加工效率较低,因此,设计一种提高生产效率和加工精度的旋转式多位加工装置。When processing miniature precision drills, it is first necessary to hold the material and send it to the gripper or other fixing device in front of the processing station, and process the processes one by one through the workstation. After the processing is completed, the processed drills need to be placed. Therefore, in this type of processing method, whether the levelness of the drill pin and the accuracy of the feeding position during processing may have a certain impact on the accuracy and quality of the workpiece to be processed. , and the station-by-station processing makes the workstations that are not processing idle, and the processing efficiency is low. Therefore, a rotary multi-position processing device is designed to improve production efficiency and processing accuracy.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服以上技术缺陷,提供一种提高生产效率和加工精度的旋转式多位加工装置。The technical problem to be solved by the present invention is to overcome the above technical defects and provide a rotary multi-position processing device that improves production efficiency and processing accuracy.
为解决上述技术问题,本发明提供的技术方案为:一种旋转式多位加工装置,包括上齿盘模组、下齿盘模组和中心旋转轴模组;In order to solve the above technical problems, the technical solution provided by the present invention is: a rotary multi-position processing device, comprising an upper chainring module, a lower chainring module and a central rotating shaft module;
所述的中心旋转轴模组包括旋转主轴、主轴座、主轴活塞、油压固定座和屈齿衬套,所述的主轴座中心依次套设有主轴活塞和旋转主轴,所述的主轴座一端固定于油压固定座,另一端设有中心轴导正下座,所述的旋转主轴在油压固定座一侧连接设有屈齿衬套,所述的油压固定座外设有旋转轴上盖和下模组上盖板,所述的中心轴导正下座外设有下导套封盖;The central rotating shaft module includes a rotating main shaft, a main shaft seat, a main shaft piston, an oil pressure fixing seat and a flexing tooth bushing. The center of the main shaft seat is sequentially sleeved with a main shaft piston and a rotating main shaft. It is fixed on the hydraulic fixing seat, and the other end is provided with a central shaft guiding lower seat. The rotating spindle is connected with a flexing tooth bushing on one side of the hydraulic fixing seat, and a rotating shaft is arranged outside the hydraulic fixing seat. The upper cover and the upper cover plate of the lower module are provided with a lower guide sleeve cover outside the lower seat of the central shaft guide;
所述的中心旋转轴模组下方套设有下齿盘模组,所述的下齿盘模组包括依次套设在中心旋转轴模组外的大齿轮连轴套、中心轴齿轮、下齿结合座和下离合齿,所述的下齿结合座上设有至少2个通孔,所述的下齿结合座的通孔位置设有小齿轮组,所述的下齿结合座螺栓固定油压固定座,所述的下齿结合座和下离合齿下方螺栓固定于下齿盘固定座;A lower toothed plate module is sleeved under the central rotating shaft module, and the lower toothed plate module includes a large gear connecting shaft sleeve, a central shaft gear, a lower tooth and a large gear sleeve, which are sequentially sleeved outside the central rotating shaft module. The combination seat and the lower clutch teeth, the lower tooth combination seat is provided with at least 2 through holes, the position of the through holes of the lower tooth combination seat is provided with a pinion gear group, and the lower tooth combination seat bolts fix the oil Press the fixing seat, the lower tooth combination seat and the lower bolt of the lower clutch tooth are fixed on the lower tooth plate fixing seat;
所述的下齿盘模组还包括马达和马达外封座,所述的马达外封座上端连接下齿盘固定座,所述的马达外封座下端固定连接马达连接板,所述的马达连接板设有与中心轴齿轮相配合的通孔,所述的马达连接板上设有电机板、马达联轴器和分歧块A,所述的马达联轴器下方固定连接马达,所述的分歧块A下方设有油压直接头,所述的分歧块A和油压直接头之间设有下封环导油柱;The lower chainring module also includes a motor and a motor outer sealing seat. The upper end of the motor outer sealing seat is connected to the lower chainring fixing seat, and the lower end of the motor outer sealing seat is fixedly connected to the motor connecting plate. The connecting plate is provided with a through hole matched with the central shaft gear, the motor connecting plate is provided with a motor plate, a motor coupling and a branch block A, and the motor is fixedly connected below the motor coupling. An oil pressure direct head is arranged below the branch block A, and a lower seal ring oil guide column is arranged between the branch block A and the oil pressure direct head;
所述的中心旋转轴模组上方套设有上齿盘模组,所述的上齿盘模组从上至下依次设有工作头上盖板、工作头定位弹簧、固定盘上盖、固定环座、上离合齿和曲齿右侧钣金,所述的工作头上盖板和工作头定位弹簧螺栓固定于固定盘上盖,所述的固定盘上盖螺栓固定于固定环座上方,所述的固定环座下方螺栓固定上离合齿和曲齿右侧钣金。The upper chainring module is sleeved above the central rotating shaft module, and the upper chainring module is sequentially provided with a working head upper cover plate, a working head positioning spring, a fixed disk upper cover, and a fixing plate from top to bottom. The ring seat, the upper clutch teeth and the right side sheet metal of the curved teeth, the working head upper cover plate and the working head positioning spring bolts are fixed on the fixed plate upper cover, and the fixed plate upper cover bolts are fixed above the fixed ring seat, The lower part of the fixing ring seat is bolted to fix the upper clutch teeth and the right side sheet metal of the curved teeth.
优选的,所述的屈齿衬套设有至少2个牙孔固定连接旋转主轴顶端。Preferably, the flexing tooth bushing is provided with at least two tooth holes fixedly connected to the top of the rotating main shaft.
优选的,所述的旋转轴上盖和下模组上盖板内外嵌套螺栓固定于油压固定座,所述的下模组上盖板和油压固定座之间还设有O型圈。Preferably, the upper cover of the rotating shaft and the upper cover of the lower module are internally and externally nested with bolts fixed to the hydraulic fixing seat, and an O-ring is also provided between the upper cover of the lower module and the hydraulic fixing seat .
优选的,所述的主轴活塞内还设有旋转轴间隔环B、轴承、轴封和旋转轴承压制版,所述的主轴活塞外圈卡槽内设有耐磨环。Preferably, the spindle piston is further provided with a rotating shaft spacer ring B, a bearing, a shaft seal and a rotary bearing pressing plate, and a wear-resistant ring is provided in the outer ring groove of the spindle piston.
优选的,所述的下导套封盖内设有套筒轴承,所述的中心轴导正下座螺栓固定于主轴座,所述的主轴座和中心轴导正下座之间设有套筒轴承和0型环B。Preferably, a sleeve bearing is provided in the lower guide sleeve cover, the central shaft guide lower seat is bolted to the main shaft seat, and a sleeve is provided between the main shaft seat and the central shaft guide lower seat Cartridge bearing and O-ring B.
本发明与现有技术相比的优点在于:1、大幅提高加工生产时的效率;2、相较于传统加工方法更灵活,可适应多种型号钻针的加工;3、使得机构更易达到高精度定位。Compared with the prior art, the present invention has the following advantages: 1. The efficiency of processing and production is greatly improved; 2. Compared with the traditional processing method, it is more flexible and can be adapted to the processing of various types of drill needles; 3. The mechanism is easier to achieve high Precision positioning.
附图说明Description of drawings
图1是本发明一种旋转式多位加工装置的整体示意图。FIG. 1 is an overall schematic diagram of a rotary multi-position processing device of the present invention.
图2是本发明一种旋转式多位加工装置的中心旋转轴模组示意图。FIG. 2 is a schematic diagram of a central rotating shaft module of a rotary multi-position processing device of the present invention.
图3是本发明一种旋转式多位加工装置的下齿盘模组示意图。FIG. 3 is a schematic diagram of a lower gear plate module of a rotary multi-position processing device according to the present invention.
图4是本发明一种旋转式多位加工装置的上齿盘模组示意图。FIG. 4 is a schematic diagram of an upper gear plate module of a rotary multi-position processing device of the present invention.
如图所示:1、旋转主轴;2、轴承A;3、主轴活塞;4、轴封A;5、轴封B;6、旋转轴间隔环A;7、旋转轴间隔环B;8、旋转轴上盖;9、旋转轴承压板;10、中心轴螺帽;11、O型环A;12、油压固定座;13、下模组上盖板;14、主轴座;15、耐磨环;16、屈齿衬套;17、中心轴导正下座;18、套筒轴承;19、0型环B;20、下导套封盖;21、O型环C;22、中心旋转轴模组;23、小齿轮组;24、大齿轮联轴套;25、中心轴齿轮;26、下齿轮结合座;27、下离合齿;28、下齿盘固定座;29、马达外封座;30、电机板;31、马达联轴器;32、主轴马达连接板;33、分歧块A;34、下封环导油柱;35、油压接头;36、马达;37、工作头上盖板;38、工作头定位弹簧;39、固定盘上盖;40、固定环座;41、上离合齿;42、曲齿右侧钣金;46、分歧块B;43、上齿盘模组;44、下齿盘模组。As shown in the figure: 1. Rotating main shaft; 2. Bearing A; 3. Main shaft piston; 4. Shaft seal A; 5. Shaft seal B; 6. Rotating shaft spacing ring A; 7. Rotating shaft spacing ring B; 8. Rotating shaft upper cover; 9. Rotating bearing pressure plate; 10. Center shaft nut; 11. O-ring A; 12. Hydraulic fixing seat; 13. Lower module upper cover plate; Ring; 16, flex tooth bushing; 17, center shaft guide lower seat; 18, sleeve bearing; 19, O-ring B; 20, lower guide sleeve cover; 21, O-ring C; 22, center rotation Shaft module; 23, pinion gear set; 24, large gear coupling sleeve; 25, central shaft gear; 26, lower gear joint seat; 27, lower clutch tooth; seat; 30, motor plate; 31, motor coupling; 32, main shaft motor connecting plate; 33, branch block A; 34, lower seal ring oil guide column; 35, hydraulic joint; 36, motor; 37, working head Upper cover plate; 38. Working head positioning spring; 39. Upper cover of fixed plate; 40. Fixed ring seat; 41. Upper clutch tooth; 42. Right side sheet metal of curved tooth; 46. Branch block B; module; 44. Lower chainring module.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
结合图1,一种旋转式多位加工装置,包括上齿盘模组43、下齿盘模组44和中心旋转轴模组22;1 , a rotary multi-position processing device includes an
结合图2,所述的中心旋转轴模组22包括旋转主轴1、主轴座14、主轴活塞3、油压固定座12和屈齿衬套16,所述的主轴座14中心依次套设有主轴活塞3和旋转主轴1,所述的主轴座14一端固定于油压固定座12,主轴座14与主轴活塞3相接固定于固定座12,在旋转加工时,可保持更高的同心度;另一端设有中心轴导正下座17,所述的旋转主轴1在油压固定座12一侧连接设有屈齿衬套16,所述的油压固定座12外设有旋转轴上盖8和下模组上盖板13,所述的中心轴导正下座17外设有下导套封盖20;所述的屈齿衬套16设有至少2个牙孔固定连接旋转主轴1顶端,所述的旋转轴上盖8和下模组上盖板13内外嵌套螺栓固定于油压固定座12,所述的下模组上盖板13和油压固定座12之间还设有O型圈11,所述的主轴活塞3内还设有旋转轴间隔环B7、轴承2、轴封5和旋转轴承压制版9,所述的主轴活塞3外圈卡槽内设有耐磨环15;所述的下导套封盖20内设有套筒轴承18,所述的中心轴导正下座17螺栓固定于主轴座14,所述的主轴座14和中心轴导正下座17之间设有套筒轴承18和0型环B21。Referring to FIG. 2 , the central rotating shaft module 22 includes a rotating main shaft 1 , a main shaft seat 14 , a main shaft piston 3 , an oil pressure fixing seat 12 and a flexing tooth bushing 16 , and the main shaft is sequentially sleeved in the center of the main shaft seat 14 The piston 3 and the rotating spindle 1, one end of the spindle seat 14 is fixed on the hydraulic fixing seat 12, and the spindle seat 14 is connected with the spindle piston 3 and fixed on the fixing seat 12, which can maintain a higher concentricity during rotary processing; The other end is provided with a central shaft guide lower seat 17, the rotating spindle 1 is connected with a flexing tooth bushing 16 on one side of the hydraulic fixing seat 12, and the hydraulic fixing seat 12 is provided with a rotating shaft upper cover outside 8 and the upper cover plate 13 of the lower module, the lower guide sleeve cover 20 is provided outside the lower seat 17 of the center shaft guide; the flexing tooth bushing 16 is provided with at least 2 teeth holes to be fixedly connected to the rotating main shaft 1 At the top, the upper cover 8 of the rotating shaft and the upper cover 13 of the lower module are fixed to the hydraulic fixing seat 12 by nesting bolts inside and outside, and there is also a set between the upper cover 13 of the lower module and the hydraulic fixing seat 12. There is an O-ring 11, the spindle piston 3 is also provided with a rotating shaft spacer ring B7, a bearing 2, a shaft seal 5 and a rotary bearing pressing plate 9, and the outer ring groove of the spindle piston 3 is provided with wear-
结合图3,所述的中心旋转轴模组22下方套设有下齿盘模组44,所述的下齿盘模组44包括依次套设在中心旋转轴模组22外的大齿轮连轴套24、中心轴齿轮25、下齿结合座26和下离合齿27,所述的下齿结合座26上设有至少2个通孔,所述的下齿结合座26的通孔位置设有小齿轮组23,所述的下齿结合座26螺栓固定油压固定座12,所述的下齿结合座26和下离合齿27下方螺栓固定于下齿盘固定座28;With reference to FIG. 3 , a lower
结合图3,所述的下齿盘模组44还包括马达36和马达外封座29,所述的马达外封座29上端连接下齿盘固定座28,所述的马达外封座29下端固定连接马达连接板32,所述的马达连接板32设有与中心轴齿轮25相配合的通孔,所述的马达连接板32上设有电机板30、马达联轴器31和分歧块A33,所述的马达联轴器31下方固定连接马达36,所述的分歧块A33下方设有油压直接头35,所述的分歧块A33和油压直接头35之间设有下封环导油柱35;3 , the
结合图3和图4,所述的中心旋转轴模组22上方套设有上齿盘模组43,所述的上齿盘模组43从上至下依次设有工作头上盖板37、工作头定位弹簧38、固定盘上盖39、固定环座40、上离合齿41和曲齿右侧钣金42,所述的工作头上盖板37和工作头定位弹簧38螺栓固定于固定盘上盖39,所述的固定盘上盖39螺栓固定于固定环座40上方,所述的固定环座40下方螺栓固定上离合齿41和曲齿右侧钣金42,通过空油转换使上下离合齿上升、下降,同时马达传动至中心旋转轴使其旋转,从达到高精度定位,减少加工时的误差。3 and 4, an
本发明装置具有四个工作头(位于上齿盘模组43的固定环座40上),装置整体为旋转式构造(中心旋转轴模组22外套设上齿盘模组43和下齿盘模组44),三个工作头可以配合工作站同时进行加工,一个工作头用于取料、放料,通过升降、旋转使得所夹持的加工钻针可在不同的工作站进行工序加工,从而大幅提高加工效率,且装置采用离合齿(上离合齿41和下上离合齿27)进行定位旋转,从而保持定位或重复定位时的高精度,并且实现精密自动定中心功能,使得钻针加工时能稳定保持位置准确,从而减少误差,达到加工所需精度要求。The device of the present invention has four working heads (located on the fixed
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it, and without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, all should belong to the protection scope of the present invention.
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| CN110842557B (en) | 2021-08-10 |
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